Wacker Neuson LTV6L, Operator'S Manual

Page 1: ...Operator s Manual Light Tower LTV6K LTV6L LTV8K 60 Hz Type LTV6K LTV6L LTV8K Document 5100030216 Date 0317 Revision 02 Language EN 5 1 0 0 0 3 0 2 1 6 ...

Page 2: ... distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are the property of their respective owners Manufacturer Wacker Neuson Production Americas LLC N92W15000 Anthony Avenue Menomonee Falls WI 53051 U S A Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 ...

Page 3: ... When ordering parts or requesting service information be prepared to provide the machine model number item number revision number and serial number Expectations for information in this manual This manual provides information and procedures to safely operate and maintain the above Wacker Neuson model s For your own safety and to reduce the risk of injury carefully read understand and observe all i...

Page 4: ...nty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts attachments or modifications CALIFORNIA Proposition 65 Warning Combustion exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Laws pertaining to spark arresters ...

Page 5: ...s 22 3 Lifting and Transporting 30 3 1 Lifting the Machine 30 3 2 Preparing the Machine for Transport on a Truck or Trailer 31 3 3 Before Towing Checklist 32 3 4 Towing the Machine 33 3 5 Trailer 34 3 6 Flip up Tongue 35 4 Machine Setup 36 4 1 Preparing the Machine for First Use 36 4 2 Positioning the Machine 37 4 3 Ground Connection 38 4 4 Leveling the Trailer Vertical Mast Light Towers 39 4 5 Re...

Page 6: ...erating Stopping the Machine DeepSea 66 5 12 Auto Mode Remote Run 68 5 13 Engine Jump Starting 70 5 14 Emergency Shutdown Procedure 73 5 15 Using the Convenience Receptacles 60 Hz 74 6 Factory Installed Options 75 6 1 Cold Weather Package 75 6 2 Engine Block Heater 75 6 3 Battery Blanket 76 6 4 Oil Pan Heater 76 6 5 Fuel and Water Separator 77 6 6 Positive Air Shutoff 77 6 7 Shore Power 77 7 Gener...

Page 7: ...1 5 Radiation Compliance 101 11 6 Dimensions LTV6K LTV8K LTV6L 101 12 Emissions Control Systems Information and Warranty KUBOTA 102 12 1 Emission Control System Background Information 102 12 2 Limited Defect Warranty for Wacker Neuson Emission Control Systems 103 13 Emissions Control Systems Information and Warranty KOHLER 13 1 Emission Control System Background Information 106 13 2 Limited Defect...

Page 8: ...Table of Contents LTV wc_bo5100030216_02_FM10TOC fm 8 ...

Page 9: ...tial personal hazards Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury To avoid death or serious injury from this type of hazard obey all safety messages that follow this signal word WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury To...

Page 10: ...ecting a load that has voltage and frequency requirements that are incompatible with the machine output Overloading the machine with a device that draws excessive power during either continuous running or start up Operating the machine in a manner that is inconsistent with all federal state and local codes and regulations Using the machine as a ladder support or work surface Using the machine to c...

Page 11: ...ceived instruction on how to properly use the machine Are familiar with required safety devices The machine must not be accessed or operated by Children People impaired by alcohol drugs or prescription drugs Application area Be aware of the application area Keep unauthorized personnel children and pets away from the machine Remain aware of changing positions and the movement of other equipment and...

Page 12: ...with side shields Hearing protection Safety toed footwear Before Starting Be sure the machine is on a firm level surface and will not tip roll slide or fall while operating Never connect the machine to other power sources such as supply mains of power companies Never use the machine if the insulation on the electrical cord is cut or worn through Never raise the tower or operate the machine in high...

Page 13: ...sts only and require time to reach full brightness on initial startup and after a power interruption These lamps comply with FDA regulation performance standards 21 CFR 1040 30 Operating safety Replace damaged lamps according to the instructions in section Removing and Replacing Lamps WARNING Personal injury hazard Broken or punctured lamps can cause serious skin burns and eye inflammation from sh...

Page 14: ...d understand the service procedures before performing any service to the machine All adjustments and repairs must be completed before operating the machine Do not operate the machine with a known problem or deficiency All repairs and adjustments shall be completed by a qualified technician Turn off the machine before performing maintenance or making repairs Remain aware of the machine s moving par...

Page 15: ...g and servicing the machine Keep machine clean and free of debris such as leaves paper cartons etc Keep labels legible Clean with soapy water only When cleaning the machine Do not clean the machine while it is running Never use gasoline or other types of fuels or flammable solvents to clean the machine Fumes from fuels and solvents can become explosive Personal Protective Equipment PPE Wear the fo...

Page 16: ... and wipe the machine dry before starting Refueling safety When refueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well ventilated area Re install the fuel tank cap after refueling Use suitable tools for refueling for example a fuel hose or funnel When refueling the engine Do not smoke Do not refuel a hot or running engine Do not refuel the engine near sparks or o...

Page 17: ...or hold the machine safely See chapter Technical Data for machine weight Remain aware of the location of other people when lifting the machine Only use the lifting points and tie downs described in the Operator s Manual Make sure the transporting vehicle has sufficient load capacity and platform size to safely transport the machine To reduce the possibility of injury Do not stand under the machine...

Page 18: ... Only tow the machine when the trailer s lug nuts are properly torqued Only tow the machine when the trailer s tires are properly inflated Only tow the machine when all trailer lights are functioning correctly Only tow the machine when the trailer s safety chains are connected to the towing vehicle in a crisscross pattern Maintain extra distance between the towing vehicle and other vehicles Avoid ...

Page 19: ...pen an investigation and if it finds that a safety defect exists in a group of trailers it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Wacker Neuson To contact NHTSA you may either contact the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator N...

Page 20: ...wc_si001039gb_FM10 fm 20 Labels LTV 2 Labels 2 1 Label Locations wc_gr013742 B D E C D E K L M F G H I J A N ...

Page 21: ...wc_si001039gb_FM10 fm 21 LTV Labels wc_gr013743 W W V T U Q S ...

Page 22: ...de se blesser ou de blesser les autres augmente OFF 5100029814 ADVERTENCIA START 15 SEC MAX ARRANQUE 15 SEG MAX DEMARRAGE 15 SEC MAX OFF ON WARNING AUTO AUTO DANGER PELIGRO Read and understand the supplied Operator s Manual before operating this machine Failure to do so increases the risk of injury to yourself and others AVERTISSEMENT Lea y entienda el Manual de Operación suministrado antes de ope...

Page 23: ...indicator light will illuminate during preheating 2 When the PREHEAT indicator light goes out turn the key switch to the START position for a maximum of 15 seconds 3 When the engine is running move the circuit breakers to the ON position TO SHUT DOWN THE MACHINE 1 Move the circuit breakers to the OFF position 2 Turn the key switch to the OFF position to stop the engine B NOTICE Lifting point C Ins...

Page 24: ...al power lines will cause serious injury or death Do not position Light Tower under electrical power lines H WARNING Ultraviolet radiation from lamp can cause serious skin and eye irritation Use only with undamaged lamps Use only with provided undamaged lens cover and fixture ...

Page 25: ...s Power Winch TO RAISE TOWER 1 Lift pins and extend outriggers 2 Raise tower with switch 3 Loosen mast rotation knob to aim tower Tighten knob when tower is aimed TO LOWER TOWER 1 Turn off breakers and engine 2 Loosen mast rotation knob and rotate tower forward Tighten knob when tower is facing forward 3 Lower tower with switch 4 Lift pins and retract outriggers J Ultra low sulfur fuel only K Elec...

Page 26: ...e wheel or lug nut failure can cause loss of control Before towing you must CHECK 1 Tire pressure and tread 2 Tires and wheels for damage 3 Lug nuts for tightness Lug nuts should be tightened to 85 ft lbs For new and remounted wheels re tighten lug nuts at the first 10 25 and 50 miles of driving 5100031166 WARNING ADVERTENCIA AVERTISSEMENT WARNING ADVERTENCIA AVERTISSEMENT 5 3 85 lb ft 115 Nm 4 2 ...

Page 27: ...arate from ball 5 LOCK coupler clamp with pin or padlock WARNING On trailer if equipped ALWAYS use safety chains Chains hold trailer if connection fails You must 1 CROSS chains underneath coupler 2 ALLOW slack for trailer to turn 3 ATTACH chain hooks securely to tow vehicle N Light cover P if equipped Skid drain access point 839 kg 1850 LBS WARNING AVERTISSEMENT ADVERTENCIA 5100031165 WARNING AVER...

Page 28: ...r Regulations Relating to Fire Prevention Requirements Choque eléctrico y arco voltaico de cortocircuito pueden causar heridas personales o muerte Dispositivo de almacenaje eléctrico en el interior Para trabajos de mantenimiento o para abrir la caja eléctrica consulte a un electricista capacitad Électrochoc et arc de court circuit peuvent résulter en blessures graves ou mort Dispositif électrique ...

Page 29: ...t the time of manufacture The label includes the Vehicle Identification Number VIN for the trailer AVERTISSEMENT AVERTISSEMENT 5200005890 5200005890 ADVERTENCIA ADVERTENCIA WARNING WARNING MANUFACTURED BY FABRIQUÉ PAR A DATE B GVWR PNBV C GAWR PNBE ALL AXLES TIRE PNEU RIM JANTE KPA PSI LPC SGL DUAL D E F G H THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR VEHI...

Page 30: ... 1 Attach the lifting equipment to the lifting eye b on the machine using hooks shackles and chains or insert forks into the fork pockets d 2 Lift the machine a small distance 3 Check for stability If necessary lower the machine reposition the lifting device and lift the machine a small distance again 4 Continue lifting the machine as necessary WARNING Crushing hazard You may be crushed if the lif...

Page 31: ...f the transport vehicle or trailer are chocked during the loading process The transport vehicle or trailer is clean and free of grease oil ice and other loose material Do not use the machine s trailer jack to support the trailer tongue during transporting Check that any ramps used in the loading process Can support the weight of the machine Are clean and free of grease oil ice and other loose mate...

Page 32: ...ue jack is in the travel position Hitch and coupler The towing vehicle and hitch have a rating equal to or greater than the GVWR of the machine See Technical Data The hitch of the towing vehicle and coupler of the trailer are compatible The condition of both the coupler and the hitch That all fasteners on the coupler are secure That the coupler has fresh grease applied to it Wheels That all lug nu...

Page 33: ...e 2 Complete the shut down procedures 3 Adjust the amount of fuel in the machine to approximately 70 capacity to avoid fuel spillage 4 Complete the Before Towing Checklist See topic Before Towing Checklist 5 Connect the machine to the towing vehicle and connect the lights 6 Rotate the trailer and tongue jacks to a horizontal position 7 Tow the machine as needed WARNING Risk of severe injury or dea...

Page 34: ...uired to carry a commercial driver s license CDL Check your local and state licensing regulations before towing the generator Coupler maintenance A film of grease on the coupler will extend coupler life and eliminate squeaking Wipe the coupler clean and apply fresh grease each time the trailer is towed Towing safety When towing maintain extra space between vehicles and avoid soft shoulders curbs a...

Page 35: ...hine with a conventional tongue Procedure Perform the procedure below to raise the flip up tongue to the storage position 1 Remove the pin behind the tongue jack a 2 Rotate the tongue into the storage position b and insert the pin c 3 Install cotters d in all the pins Towing Reverse the procedure when preparing the tongue for towing wc_gr014009 a b c wc_gr014010 d ...

Page 36: ... damage If there is visible damage do not operate the machine Contact your Wacker Neuson dealer immediately for assistance 3 Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for 4 Attach component parts not already attached 5 Add fluids as needed and applicable including fuel engine oil and battery acid 6 Move the machine to its...

Page 37: ...access doors panels may be accessed the area to be illuminated is at or below the level of the lights there is room around the machine for the outriggers to be extended DANGER Asphyxiation hazard Exhaust gas from the machine contains carbon monoxide a deadly poison you cannot see or smell Exposure to carbon monoxide can kill you in minutes Position the machine so that exhaust will not enter any ne...

Page 38: ...ctrical inspector or local agency having jurisdiction over electrical compliance If the Light Tower is used at a construction site there may be additional regulations which must be observed Internal grounding The exposed conductive noncurrent carrying components that could become energized e g engine generator housing control panel and trailer are bonded connected to the machine s frame The ground...

Page 39: ...ase the outriggers Pull both outriggers d out until you feel the lock pin snap into place 5 Pull the locking pins on the outrigger jacks e Rotate the jacks down 180 Reinsert the pins once the jacks are in position 6 Extend the jack s on the highest side s of the trailer until they rest firmly on the ground Extend the remaining jacks until the trailer is level WARNING Tipping and falling hazard Fai...

Page 40: ...l level and the top of the tank 3 Re install the fuel cap Result The procedure to refuel the machine is now complete WARNING Fire hazard Fuel and its vapors are extremely flammable Burning fuel can cause severe burns Keep all sources of ignition away from the machine while refueling Refuel only when the machine is outdoors Clean up spilled fuel immediately wc_gr01374 D D a 50 mm 2 in CAUTION Fire ...

Page 41: ...topic Rotating the Lights Requirements Before adjusting the lights make sure that the following conditions have been met Machine is stopped Tower is completely lowered Lights are cool to the touch Aiming the light fixtures Aiming Up or Down Perform the procedure below to aim an individual light fixture up or down 1 Loosen the T handle a and aim the light up or down NOTICE Do not loosen the nut b D...

Page 42: ...racket nut c to allow movement of the fixture NOTICE Do not loosen the nut b Damage to the light fixture may occur 2 If loosened tighten the bracket nut c when the light is aimed properly Note The bracket nut c should be only tight enough so that slight resistance is present when aiming the fixture 3 Repeat steps 1 2 for each remaining light fixture if desired wc_gr013747 c c c b ...

Page 43: ...e tower is lowered Procedure Perform the procedure below to rotate the light bar 1 Loosen out the locking knob a 2 Rotate the light bar to the desired position 3 Tighten the locking pin a Note Before towing aim the light bar forward Be sure the locking pin seats into a hole in the light bar Holes are positioned at 90 angles wc_gr013767 a ...

Page 44: ...RNING Electric shock hazard Do not use the Light Tower if insulation on any of the electrical cords is cut or worn through Bare wires in contact with the metal frame of the trailer or tower can cause electrocution Repair or replace the cord before using the machine WARNING Electrocution hazard Do not position the Light Tower under electrical power lines WARNING Tipping falling hazards Certain acti...

Page 45: ...luminate to the left to the right or to the rear the light bar should be rotated when the tower is fully lowered See topic Manually Rotating the Light Bar Raising the tower 1 Check the operation of the telescoping winch a by rotating its handle 1 4 turn clockwise cable in direction The winch pawl must engage the winch gear teeth When operating properly the winch pawl will make a clicking sound whe...

Page 46: ...tion until the tower is lowered completely This procedure continues on the next page WARNING Tipping falling hazards Certain actions may cause the tower to fall or the machine to tip over Do not raise the tower or operate the Light Tower in high winds Do not touch the winch pawl while the tower is raised WARNING Personal injury hazard Bystanders can be struck by the tower as it is being raised or ...

Page 47: ...osen the locking knob b and rotate the tower so the light bar and winch are facing toward the trailer tongue See topic Manually Rotating the Light Bar 3 If the lights have been aimed vertically or horizontally return them to a position parallel to the light bar See topic Aiming the Lights Vertical Mast Light Towers ...

Page 48: ...achine if insulation on any of the electrical cords is cut or worn through Bare wires in contact with the metal frame of the trailer or tower can cause electrocution Repair or replace the cord before using the machine WARNING Electrocution hazard Do not position the Light Tower under electrical power lines WARNING Tipping falling hazards Certain actions may cause the tower to fall or the machine t...

Page 49: ...If you wish to position the light bar so the lights illuminate to the left to the right or to the rear the light bar should be rotated when the tower is fully lowered See topic Manually Rotating the Light Bar Raising the tower 1 Check the operation of the telescoping winch a Turn the telescope rotary switch b on the control panel to the up position 2 Continue to hold the telescope rotary switch un...

Page 50: ...rotary switch b in the down position cable out direction until the tower is completely lowered This procedure continues on the next page WARNING Tipping falling hazards Certain actions may cause the tower to fall or the machine to tip over WARNING Personal injury hazard Bystanders can be struck by the tower as it is being raised or lowered Do not allow anyone to stand near the front of the machine...

Page 51: ...osen the locking knob a and rotate the tower so the light bar and winch are facing toward the trailer tongue See topic Manually Rotating the Light Bar 3 If the lights have been aimed vertically or horizontally return them to a position parallel to the light bar See topic Aiming the Lights Vertical Mast Light Towers ...

Page 52: ... the altitude and ambient temperature Derating should not affect the operation of the floodlights although it will reduce the available reserve power to the receptacle Derating percentages Power ratings are typically reduced by the following percentages 3 per 300 m 1000 ft elevation above sea level 2 per 5 5 C 10 F increase in ambient temperature above 25 C 78 F ...

Page 53: ...itch optional for 6K b 33A GFI circuit breaker 8K 25A GFI circuit breaker 6K j Control panel light c 30A lights circuit breaker k 30A receptacle breaker standard for 8K d Tower winch rotary switch optional m 20A GFI receptacle e Key switch n 30A receptacle f Glow plug indicator p Shower power inlet optional for 6K g Hour meter wc_gr013749 a b d c a b c e f 6K 8K 6K g h j k m m n 8K n p ...

Page 54: ...re shut down indicator o Air filter restriction indicator d High coolant temperature shut down indicator p Auxiliary lights not used e Alternator indicator q Key switch f Auxiliary lights not used r Hour meter g Glow plug indicator s Control panel light h 50A main circuit breaker t 20A GFI receptacle j 20A GFI circuit breaker u 30A receptacle optional k 30A lights circuit breaker v Shore power inl...

Page 55: ...roller display j Start button c 25A main circuit breaker 6K 33A main circuit breaker 8K k Hour meter d 20A GFI circuit breaker m Control panel light e 30A lights circuit breaker n 30A receptacle breaker standard for 8K f Tower winch rotary switch optional o 20A GFI receptacle g Stop reset button p 30A receptacle wc_gr013748 c b a d f e c d e g h j 6K 8K 6K k m n o p o p 8K ...

Page 56: ...ays the AC output voltage being produced by the generator Volts V Displays the AC output voltage being produced by the generator Hertz Hz Displays output frequency This gauge should read approximately 60 Hz under a no load condition If the frequency is too high check the engine rpm Displays the engine rpm Displays the metered usage of the machine in hours h and minutes m wc_gr012363 wc_gr012362 wc...

Page 57: ...plays the available voltage of the battery Displays the maintenance interval as well as the time remaining until maintenance is required Each parameter is displayed on a separate screen Oil change Air filter Fuel filter wc_gr012357 wc_gr012360 ...

Page 58: ...ncy b Generator under frequency c Time to maintenance oil d Time to maintenance air filter e Time to maintenance fuel filter During a warning alarm condition the LCD panel displays the type of warning alarm The machine is not shut down Shut down alarms Shut down alarms are latching alarms and stop the generator Shut down alarms include f High coolant temperature g Low oil pressure h Overspeed i Un...

Page 59: ...le Normal Warning Shutdown To Reset Overspeed 60 Hz 63 Hz 66 Hz Press Stop Underspeed 60 Hz 57 Hz 55 Hz Press Stop Overcrank After 3 attempts Press Stop Time to maintain Oil Air Fuel 750 hours 0 hours Navigate to the applicable maintenance screen and press and hold Stop for 10 seconds 250 hours 500 hours ...

Page 60: ...reen The maintenance timers are preset as follows Oil change interval 750 hours Air filter change interval 250 hours Fuel filter change interval 500 hours Procedure After the required maintenance has been completed perform the following procedure to reset a maintenance timer 1 Use the up and down arrows a to navigate to the applicable screen 2 Press and hold the Stop button b for 10 seconds The ti...

Page 61: ...r cracks in the insulation Close and secure access covers before starting the machine Check the engine Check fuel engine oil and coolant levels Add fluids if necessary Verify that the air filter element is clean and undamaged Replace if necessary Check to make sure no debris has lodged in vents near the radiator or around the fan Check to make sure that the exhaust compartment is clean and nothing...

Page 62: ...unterclockwise to the HEAT position The glow plug indicator f will illuminate The glow plug indicator will turn off when the engine is preheated NOTICE Cranking the engine longer than 20 seconds could cause damage If the engine does not start return the key to the OFF position and wait 1 minute for the starter to cool before proceeding 2 Immediately rotate and hold the key e to the START position ...

Page 63: ...up time of 5 15 minutes before they reach full brightness After turning the lights off a cool down time of 10 minutes is necessary before they can be turned on again Stopping the machine NOTICE Turn off the lights before stopping the engine Failure to do so will damage the electrical system Perform the procedure below to stop the machine 1 Disconnect all loads from the machine 2 Turn the circuit b...

Page 64: ...ne Perform the procedure below to start the machine 1 Rotate the starting key e one click to the right The glow plug indicator f will illuminate The glow plug indicator will turn off when the engine is preheated 2 Immediately rotate and hold the starting key e to the START position until the engine starts then release the key NOTICE Cranking the engine longer than 20 seconds can cause damage If th...

Page 65: ... time of 5 15 minutes before they reach full brightness After turning the lights off a cool down time of 10 minutes is necessary before they can be turned on again NOTICE Turn off the lights before stopping the machine Failure to do so may damage the generator Stopping the machine Perform the procedure below to stop the machine 1 Remove all connected loads from the machine 2 Turn the circuit break...

Page 66: ...gizes the starter motor 2 The engine will crank for 10 seconds and then rest for 10 seconds If the engine does not start immediately the cycle will repeat three 3 times 3 If the engine does not start after three attempts the starting sequence will be terminated and the Overcrank shutdown indicator g will light 4 When the engine starts the starter motor is disengaged Note After the starter motor ha...

Page 67: ... 5 15 minutes before they reach full brightness After turning the lights off a cool down time of 10 minutes is necessary before they can be turned on again Stopping the machine NOTICE Turn off the lights before stopping the engine Failure to do so will damage the electrical system Perform the procedure below to stop the machine 1 Disconnect all loads from the machine 2 Turn the circuit breakers a ...

Page 68: ...iguration mode allows the operator to fully configure the module through its display without the use of the computer software Use the controller s buttons to navigate through the menu and change the parameters Next section a Previous section b Previous parameter c Edit or save parameter d Next parameter e Editing a Parameter Note Use the computer software for more comprehensive module configuratio...

Page 69: ...ncrements of 1 The table below lists the parameters needed to configure a schedule 9 To select a parameter to edit press Auto The parameter value flashes 10 Press Stop or Start to adjust the value to the required setting 11 Press Auto the save the current value The value stops flashing Note For security purposes the editor automatically exits after 5 minutes of inactivity 12 To save and exit the e...

Page 70: ... working on the positive terminal 915 Scheduler 3 Duration 0 00 00 916 Scheduler 4 Start Time 0 00 00 917 Scheduler 4 Start Day 0 1 Monday 918 Scheduler 4 Start Week 1 2 3 4 919 Scheduler 4 Duration 0 00 00 920 Scheduler 5 Start Time 0 00 00 921 Scheduler 5 Start Day 0 1 Monday 922 Scheduler 5 Start Week 1 2 3 4 923 Scheduler 5 Duration 0 00 00 924 Scheduler 6 Start Time 0 00 00 925 Scheduler 6 St...

Page 71: ...nvironmental regulations CAUTION Electrical arcing can cause severe personal injury Do not allow positive and negative cable ends to touch Procedure Perform the procedure below to jump start the battery 1 In very cold weather check the condition of the electrolytes If it seems slushy or frozen do not try jump starting until it thaws NOTICE If a battery sits in extreme cold the electrolytes inside ...

Page 72: ...ch and wait 10 seconds before operating the starter again If the engine still fails to start see Troubleshooting 9 Immediately after the stalled engine starts disconnect the negative cable clamp first from the previously dead battery and then the negative cable clamp of the booster battery 10 Disconnect the positive cable clamp from the booster battery and then the positive cable clamp from the pr...

Page 73: ...ine 3 Lower the tower 4 Allow the machine to cool before opening the cabinet 5 Contact the rental yard or machine owner for further instructions WARNING Personal injury hazard Raising or lowering the tower creates situations that if not avoided will cause death or serious injury from striking crushing pinching electrocution etc Keep the area under and around the lights clear of people and obstruct...

Page 74: ...rubber sheathed flexible cable or equivalent per 1EC245 4 When using extension cords or mobile distribution networks the total length of cords should not exceed the values below 16 gauge 60 m 197 ft 13 gauge 100 m 328 ft Machines with metal halide lights generate increased voltage while the lights are reaching full brightness To avoid damaging sensitive electronic equipment do not connect any such...

Page 75: ...son Corporation The illustrations shown in this chapter represent typical installations The factory installed options on your machine may look different 6 1 Cold Weather Package The cold weather package includes the engine block heater battery blanket oil pan heater and 60 40 or cold weather coolant The Kohler cold weather package also includes the piston fuel pump 6 2 Engine Block Heater The Kohl...

Page 76: ...ry Plug the cord into a 120V power supply 6 4 Oil Pan Heater Cold thick engine oil does not flow freely and may cause engine starting difficulties A Kohler a or Kubota b oil pan heater installed on the engine oil pan keeps the oil warm and flowing Heat from this electrical device warms the supply of engine oil contained in the pan while the machine is not in use Plug the cord into a 120V power sup...

Page 77: ...curs when combustible intake air is drawn into the engine Turning the key to off alone will not stop a runaway engine Some models include a positive air shutoff valve Activating the positive air shutoff valve blocks the flow of air into the engine intake and stops the engine from running 6 7 Shore Power The machine optionally includes a shore power enabled twist lock inlet plug a with selector swi...

Page 78: ...pen the circuit breakers set to the OFF position Close the emergency stop switch push in Disconnect the negative terminal on the battery Attach a DO NOT START sign to the control panel If the unit is connected to a remote start or transfer switch make sure the remote switch is also off and tagged WARNING A poorly maintained machine can malfunction causing injuries or permanent damage to the machin...

Page 79: ...formed by the operator Tasks designated with square bullet points require special training and equipment 1Every 600 hours or 12 months Daily before starting Every 250 hours or 3 months Every 500 hours or 6 months Every 1000 hours or 1 year Other Check external hardware Check for fluid leaks Check all fluid levels Clean the machine inside and out Replace battery Grease axle 1 ...

Page 80: ...Overview Inspect the machine before each use A thorough inspection will help to identify mechanical faults or potentially unsafe operating conditions Correct these problems before operating the machine External inspection Perform an external inspection of the machine Check for External damage dents cracks broken door latches etc Loose or missing fasteners Loose or missing parts Cut or worn insulat...

Page 81: ...s inflated to the proper pressure as shown on the tire sidewall Check tire tread periodically for wear Replace the tires as required Wheels Check that the lug nuts holding the wheels are tight Replace any missing lug nuts immediately Axle Hubs Grease the axle hubs using a good wheel bearing grease ...

Page 82: ... 1 Place all electrical switches in the OFF position 2 Connect the red positive battery cable to the battery 3 Connect the black negative battery cable to the battery To disconnect the battery 1 Stop the engine 2 Place all electrical switches in the OFF position 3 Disconnect the black negative battery cable from the battery 4 Disconnect the red positive battery cable from the battery Maintaining b...

Page 83: ...nal injury hazard Ultraviolet radiation from the lamps can cause serious skin and eye irritation Use only undamaged lamps Use the lamps only with undamaged original equipment lenses and fixtures WARNING Explosion hazard Grease or oil residue on the lamp can cause the outer jacket to burst or shatter Hot flying glass particles can cause personal injury property damage burns or fire Do not operate t...

Page 84: ...e the lens c with the gasket d attached 3 Remove the hardware securing one side of the lamp stabilizer e Once removed swing the lamp stabilizer to the side and unscrew the lamp f Installing the lamp 1 Screw the lamp in firmly but not forcibly to minimize loosening due to vibration Secure it with the lamp stabilizer 2 Install the gasket around the lens and secure the lens to the reflector with the ...

Page 85: ...l After completing the procedures listed above fill the fuel tank completely and add a high quality stabilizer to the fuel Choose a stabilizer that includes cleaning agents and additives designed to coat protect the cylinder walls Make sure the stabilizer you use is compatible with the fuel in your area fuel type grade and temperature range Do not add extra alcohol to fuels which already contain i...

Page 86: ...local safety and environmental regulations pertaining to the disposal of construction equipment Preparation Perform the following tasks to prepare the machine for disposal Move the machine to a protected location where it will not pose any safety hazards and cannot be accessed by unauthorized individuals Ensure that the machine cannot be operated from the time of final shutdown to disposal Drain a...

Page 87: ...lassification Oil used in the engine should have API classification and Proper SAE Engine Oil according to the ambient Above 25 C 77 F SAE30 SAE10W 30 or 15W 40 EGR Exhaust Gas Re circulation SAE10W 30 or 15W 40 Below 10 C 14 F 10 to 25 C 14 Fto 77 F Fuel type SAE10W 30 Engine oil classification API classification Engines with external EGR Engines with non EGR Engines with internal EGR High Sulfur...

Page 88: ...400 hours Check of intake air line Replacement of oil filter cartridge oil pan depth 90 mm 3 54 in Every 500 hours Cleaning of water separator Replacement of oil filter cartridge oil pan depth 124 mm 4 88 in Removal of sediment in fuel tank Every year Replacement of fan belt Cleaning of water jacket radiator interior 2 Replacement of air cleaner element Every 800 hours Check of damage in electric ...

Page 89: ...s in a year check its electrolyte yearly for refillable battery s only The items listed above marked are registered as emission related critical parts by KUBOTA in the U S EPA Changing interval of engine oil 101 mm oil pan depth is optional Standard replacement interval nonroad emission regulation As the engine owner you are responsible for the performance of the required maintenance on the engine...

Page 90: ...machine Use an engine oil of appropriate viscosity based on the expected outside air temperature See the table below WARNING Most used liquids from this machine such as oil gasoline grease etc contain small amounts of materials that can cause cancer and other health problems if inhaled ingested or left in contact with skin for prolonged periods of time Take steps to avoid inhaling or ingesting use...

Page 91: ...se Semi Sintetica Base Semi Synthétique Halbsynthetische Basis Base Semi Sintetica Base Semi Sintética Synthetic Base Base Sintetica Base Synthétique Synthetische Basis Base Sintetica Base Sintética F C SAE Viscosity Grade Gradazioni SAE Viscosité SAE SAE Viskositätsklasse Viscosidad SAE Gradação SAE OIL CLASSIFICATIONS API MIL SEQUENZE API MIL SEQUENCES API MIL API MIL SEQUENZEN SECUENCIAS API MI...

Page 92: ...tre à Air à Panneau à Sec Remote Air Filter Dry Type Filtro Aria a Distanza a Secco Filtre à Air à Distance à Sec Combustíveis Fan Alternator Belt Tension Tensione Cinghia Ventola Alternatore Tension Courroie Ventilateur Alternateur Keilriemens Lüfter Tensión Correa Ventilador Alternador Tensão Cincha Ventilador Alternador CHECK CONTROLLO CONTRô LE KONTROLLE COMPROBACìON CONTRô LE ORDINARY MAINTEN...

Page 93: ...arance Registro Gioco Valvole Réglage Jeu Soupapes Einstallen des Ventilspiels Ajuste da Tolarância Registro Juego de Válvulas Apuramento válvula Injector Cleaning and Adjustment Taratura e Pulizia Iniettori Tarage et Nettoyage Injecteur Einspritzdüsen Überprüfen Ajuste y Limpieza Inyectores Taradura e Limpeza Injectores Flush Radiator Pulizia Interna Radiatore Nettoyage Intérieur du Radiateur Inn...

Page 94: ...Filtrante de Filtre à Air á Panneau 10 250 300 500 1000 5000 10000 If you are using oil of a quality lower than the prescribed one then you will have to replace it every 125 hours for the standard sump and every 150 hours for the enhanced sump Se si utilizza olio di qualità inferiore a quello prescritto sostituirlo ogni 125 ore per la coppa standard e 150 per la coppa maggiorata Si l huile utilisé...

Page 95: ...fuel lines Clogged fuel filter Replace fuel filter Fuel circuit failure Check fuel lines No generator output Main circuit breaker open Close main circuit breaker Voltage regulator malfunction Call Wacker Neuson for service Low oil pressure Low oil level Fill engine sump with oil Clogged oil filter Replace oil filter Oil pump failure Call Wacker Neuson for service High coolant temperature Electrica...

Page 96: ...ker Circuit breaker loose or faulty Repair or replace the circuit breaker Generator output incorrect Check incoming voltage to ballast Incoming voltage should be 120V 5V If voltage is incorrect engine speed may need to be adjusted or generator may require service Low or no ballast output With the fixture cord removed from its receptacle the voltage should measure 400 to 445 VAC If proper voltage i...

Page 97: ... cylinder 4 cycle liquid cooled diesel Max rated power rated speed kW hp 9 8 13 1 1800 rpm 11 5 15 4 1800 rpm Operating speed no load rpm 1800 Alternator V A W 12 30 360 Battery V Ah ccA 12 650 Air cleaner type Dry type element Fuel type No 2 diesel Fuel tank capacity L gal 173 3 45 8 Fuel consumption L gal hr 2 58 0 68 2 97 0 79 Running time 100 load hours 64 3 55 7 Coolant capacity L qt 5 78 4 7...

Page 98: ...d cooled diesel Max power rating rated speed kW hp 8 0 10 7 1800 rpm Operating speed no load rpm 1800 Alternator V A W 12 45 540 Battery V Ah ccA 12 650 Air cleaner type Dry type element Fuel type No 2 diesel Fuel tank capacity L gal 173 3 45 8 Fuel consumption L gal hr 1 68 0 44 Running time 100 load hours 60 5 Coolant capacity L qt 4 7 5 0 Oil specification type AGIP SINT 2000 5W 40 API SJ CF 4 ...

Page 99: ...or Machine LTV6 LTV8 Frequency Hz 60 Continuous output kW 6 0 8 0 Output volts phase 120 240 1Ø 6K 120 1Ø 6L 120 240 1Ø Amps A 50 25 66 33 Excitation type Capacitor Brushless Power factor 1 0 Voltage regulation No load to full load 6 0 Speed no load rpm 1800 ...

Page 100: ...7 Output kW 6 6 8 AC Voltage V 120 240 120 120 240 with twist lock option 120 240 Amperage A 50 25 50 25 66 33 Frequency Hz 60 60 60 Power factor 1 1 1 Lamp type Metal halide Metal halide Metal halide Lamp wattage W 1100 1100 1100 NEMA beam spread type 6 6 6 Maximum lighting coverage 5 0 ft candles m2 ft2 1200 12 918 1200 12 918 1200 12 918 Sound level 7m 23ft dB A 68 3 67 9 70 1 AC outlet recepta...

Page 101: ...on Machinery The lamps provided with this machine are electric discharge lamps They are designed for use with metal halide ballasts only and require time to reach full brightness on initial startup and after a power interruption These lamps comply with FDA regulation performance standards 21 CFR 1040 30 11 6 Dimensions LTV6K LTV8K LTV6L wc_gr013764 147 cm 58 in 256 cm 101 in 251 cm 99 in ...

Page 102: ...issions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Problems that may affect Emissions If any of the following symptoms arise have the...

Page 103: ...ance is performed The use of replacement parts not equivalent to the original parts may impair the effectiveness of the engine equipment emission controls systems If such a replacement part is used in the repair or maintenance of the engine equipment assure yourself that such part is warranted by its manufacturer to be equivalent to the parts offered by Wacker Neuson in performance and durability ...

Page 104: ...eligible service being performed Any non authorized replacement part or malfunction of authorized parts due to use of non authorized parts Owner s Warranty Responsibility The engine equipment owner is responsible for the performance of the required maintenance listed in the Wacker Neuson engine equipment operator s manual Wacker Neuson recommends that all receipts covering maintenance on the engin...

Page 105: ...ted more than 100 miles from an authorized dealer service center excluding the states with high altitude areas as identified in 40 CFR Part 1068 Appendix III Wacker Neuson will pay for pre approved shipping costs to and from an authorized Wacker Neuson dealer service center Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because th...

Page 106: ...issions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Problems that may affect Emissions If any of the following symptoms arise have the...

Page 107: ..._FM10 fm 107 Emissions Control Systems Information and Warranty 13 2 Limited Defect Warranty for Exhaust Emission Control System See the supplied engine owner s manual for the applicable emission warranty statement ...

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Page 109: ...i zamiennych skontaktuj się z przedstawicielem firmy Wacker Neuson lub skorzystaj z witryny internetowej http wackerneuson com Důležité upozornění Pro informace o náhradních dílech prosím kontaktujte svého Wacker Neuson dealera nebo navštivte webové stránky http www wackerneuson com FONTOS A pótalkatrészekre vonatkozó információkért kérjük forduljon Wacker Neuson kereskedőjéhez vagy látogasson el ...

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