Wacker Neuson WP 1235A, Operator'S Manual

Page 1: ...Operator s Manual Vibroplate WP 1235A 0402343en 001 0110 0 4 0 2 3 4 3 E N ...

Page 2: ...acker Neuson Corporation represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are the property of their respective owners Manufacturer Wacker Neuson Manila Incorporated Lot 2 Blk 1 Phase 3 PEZA Drive First Cavite Industrial Estate Brgy Langkaan Dasmariñas Cavite Philippines Tel 63 0 2 580 7136 Fax 63 0 2 580 7122 www wacker...

Page 3: ...y while using Internal Combustion Engines 7 1 4 Service Safety 8 1 5 Label Locations 9 1 6 Warning and Informational Labels 10 2 Technical Data 13 2 1 Engine Data 13 2 2 Machine Data 14 2 3 Sound and Vibration Measurements 14 2 4 Dimensions 15 3 Operation 16 3 1 Recommended Fuel 16 3 2 Application 16 3 3 Before Starting 16 3 4 To Start 17 3 5 To Stop 17 3 6 Operation 18 ...

Page 4: ...2 Spark Plug 21 4 3 Air Cleaner 22 4 4 Engine Oil 23 4 5 Adjusting Engine Speed 23 4 6 Carburetor Adjustment 24 4 7 Cleaning Sediment Cup 24 4 8 Protection frame 25 4 9 Exciter Lubrication 26 4 10 Cleaning the Plate 26 4 11 Lifting Machine 27 4 12 Transporting Machine 28 4 13 Storage 28 4 14 Troubleshooting 29 ...

Page 5: ...operating instructions carefully If you have questions about operating or servicing this equipment please contact Wacker Neuson Corporation The information contained in this manual was based on machines in production at the time of publication Wacker Neuson Corporation reserves the right to change any portion of this information without notice All rights especially copying and distribution rights ...

Page 6: ...s that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Used without the safety alert s...

Page 7: ...ed on internal combustion engines that use hydrocarbon fuels A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust Spark arresters are qualified and rated by the United States Forest Service for this purpose In order to comply with local laws regarding spark arresters consult the engine distributor or the local Health and Safety Administr...

Page 8: ...cker Neuson Damage to equipment and injury to the user may result 1 2 4 NEVER operate the machine with the beltguard missing Exposed drive belt and pulleys create potentially dangerous hazards that can cause serious injuries 1 2 5 Never leave the machine running unattended 1 2 6 Be sure operator is familiar with proper safety precautions and operation techniques before using machine 1 2 7 Always w...

Page 9: ...oses is provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death 1 3 2 Do not smoke while operating the machine 1 3 3 Do not smoke when refueling the engine 1 3 4 Do not refuel a hot or running engine 1 3 5 Do not refuel the engine near an open flame 1 3 6 Do not spill fuel when refueling the engin...

Page 10: ... is flooded or the smell of gasoline is present A stray spark could ignite the fumes 1 4 4 Do not use gasoline or other types of fuels or flammable solvents to clean parts especially in enclosed areas Fumes from fuels and solvents can become explosive 1 4 5 Keep the area around the muffler free of debris such as leaves paper cartons etc A hot muffler could ignite the debris and start a fire 1 4 6 ...

Page 11: ...WP 1235A Safety Information wpm_si000445gb fm 9 1 5 Label Locations wpmgr007303 ...

Page 12: ...Meaning WARNING To prevent hearing loss wear hearing protec tion when operating the machine WARNING Hot surface Guaranteed sound power level in dB A WARNING Hand injury if caught in moving belt Always replace beltguard CAUTION Read and understand the supplied Operator s Manual before operating this machine Failure to do so increases the risk of injury to yourself and others CAUTION Lifting point ...

Page 13: ...model Company logo A nameplate listing the model number item number revision number and serial number is attached to each unit Please record the infor mation found on this plate so it will be avail able should the nameplate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model number item number revision number and serial number ...

Page 14: ...Safety Information WP 1235A wpm_si000445gb fm 12 Throttle control lever Turtle Idle or Slow Rabbit Full or Fast Label Meaning ...

Page 15: ...35A 0630016 Engine Engine Make Honda Engine Model GX 120 UT1 SWX2 Max rated power rated speed kW Hp 2 6 3 5 3600 rpm Spark Plug BPR6ES NGK W20EPR V DENSO Electrode Gap mm in 0 7 0 8 0 028 0 031 Operating speed rpm 3600 Air Cleaner type Dual element Engine Lubrication oil grade SAE 10W30 SG or SF Engine Oil Capacity ml oz 560 19 Fuel type Regular unleaded gasoline Fuel Tank Capacity l qts 2 5 2 6 ...

Page 16: ... for the sound power level LWA and ISO 6081 for the sound pressure level LpA at the operator s location The weighted effective acceleration value determined according to EN ISO 5349 is approximately 4 5 m s2 The sound and vibration measurements were obtained with the machine operating on crushed gravel at nominal engine speed WP 1235A 0630016 Plate Weight kg lbs 63 35 139 37 Exciter Speed rpm 5800...

Page 17: ...WP 1235A Technical Data wpm_td000382gb fm 15 2 4 Dimensions mm in wpmgr007315 350 13 78 606 23 86 1013 39 88 ...

Page 18: ...ed for compacting loose granular soils gravel and paving stones It is intended to be used in confined areas and areas next to structures such as walls curbs and foundations This plate is not recommended for compacting cohesive soils with a heavy clay content 3 3 Before Starting 3 3 1 Read and understand the safety and operating instructions at the beginning of this manual 3 3 2 Check Oil level in ...

Page 19: ...y to left d1 3 4 4 Pull starter rope c Note If the oil level in the engine is low the engine will not start If this happens add oil to engine Some engines are equipped with an oil alert light f that will come on while pulling the starter rope 3 4 5 Open choke as engine warms b2 3 4 6 Open throttle fully to operate 3 5 To Stop See Graphic wc_gr000014 3 5 1 Reduce engine RPM to idle by moving thrott...

Page 20: ...llow it to dry somewhat before compacting If soil is so dry as to create dust clouds while operating plate some moisture should be added to the ground material to improve compaction This will also reduce service to the air filter For compacting asphalt use a water tank to wet the asphalt and the underside of plate This will prevent asphalt material from sticking Two passes are usually sufficent to...

Page 21: ... for additional information Daily before starting After first 20 hrs Every 2 weeks or 50 hrs Every month or 100 hrs Every year or 300 hrs Check fuel level Check engine oil level Inspect fuel lines Inspect air filter Replace as needed Clean air cleaner elements Change engine oil Clean engine cooling fins Clean sediment cup fuel filter Check and clean spark plug Check and adjust valve clearance Chan...

Page 22: ...d in asphalt it is highly recommended that shockmounts are replaced every year or after 300 hours of usage Daily before starting After first 20 hrs Every 2 weeks or 50 hrs Every month or 100 hrs Every year or 300 hrs Check external hardware Check and adjust drive belt Inspect shockmounts for damage Replace shockmounts as needed Change exciter oil ...

Page 23: ...ing the engine Do not touch the muffler while it is hot Note Refer to section Technical Data for the recommended spark plug type and the electrode gap setting 4 2 1 Remove the spark plug and inspect it 4 2 2 Replace the spark plug if the insulator is cracked or chipped 4 2 3 Clean the spark plug electrodes with a wire brush 4 2 4 Set the electrode gap a 4 2 5 Tighten the spark plug securely NOTICE...

Page 24: ... flash point solvents for cleaning the air cleaner A fire or explosion could result To service 4 3 1 Remove air cleaner cover a Remove both elements and inspect them for holes or tears Replace damaged elements 4 3 2 Wash foam element b in solution of mild detergent and warm water Rinse thoroughly in clean water Allow element to dry thoroughly Soak element in clean engine oil and squeeze out excess...

Page 25: ...ded oil up to the level of the plug opening c See section Technical Data for oil quantity and type 4 4 5 Install the oil filler plug 4 5 Adjusting Engine Speed See Graphic wc_gr000280 Adjust engine to the full load speed See Technical Data To adjust idle speed 4 5 1 Place machine on a rubber test mat to prevent it from moving 4 5 2 Start the engine and allow it to warm up to normal operating tempe...

Page 26: ...e Technical Data Note On some engines the pilot screw is fitted with a limiter cap c to prevent excessive enrichment of the air fuel mixture in order to comply with emission regulations The mixture is set at the factory and no adjustment should be necessary Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the pilot screw 4 7 Cleaning Sediment Cup See Grap...

Page 27: ...me See Graphic wpmgr007318 Heavy duty frame design wrapped around the upper mass provides full protection on the engine and water tank The frame features a central lifting point for easy on off loading and placement of the plate into confined areas wpmgr007318 a ...

Page 28: ...of exciter and tilt plate up Note In the interests of environmental protection place a plastic sheet and a container under the machine to collect any liquid which drains off Dispose of this liquid in accordance with environmental protection legislation Place plate on a level surface and add approximately 118 ml of oil through plug opening until oil reaches the drain plug threads NOTICE DO NOT over...

Page 29: ...spilling 4 11 3 Grasp machine by the lifting handles a 4 11 4 Lift machine as shown To reduce risk of back injury while lifting keep feet flat on ground and shoulder width apart Keep head up and back straight To lift machine mechanically NOTICE Before attempting to lift be sure that lifting devices can safely handle weight of machine See Technical Data for weight of machine 4 11 5 Attach hook harn...

Page 30: ...n machine on vehicle to prevent machine from sliding or tipping over Tie machine to vehicle at points shown on graphic 4 13 Storage If plate is being stored for more than 30 days 4 13 1 Remove loose stones and dirt from plate 4 13 2 Clean engine cylinder cooling fins 4 13 3 Clean or replace air filter 4 13 4 Change exciter oil 4 13 5 Change engine oil and follow procedures described in engine manu...

Page 31: ...er bearings binding Check condition and level of oil in exciter Add or change oil Air filter clogged with dust reducing engine performance Clean or replace air filter Engine speed too low Check engine speed with tachometer Adjust or repair engine to run at correct speed Refer to engine manual Engine running no vibration Engine throttle not open Drive belt loose or broken Adjust or replace Clutch d...

Page 32: ......

Page 33: ... walls curbs and foundations 3 Type Model WP 1235A 4 Item number of equipment 0630016 5 Net installed power WP 1235A 2 6kW Has been sound tested per Directive 2000 14 EC 6 This machinery fulfills the relevant provisions of Machinery Directive 2006 42 EC and is also produced in accordance with these standards 2000 14 EC 2004 108 EC EN 500 1 EN 500 4 AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION A...

Page 34: ......

Page 35: ... werden 3 Typ Modell WP 1235A 4 Artikelnummer 0630016 5 Absolute installierte Leistung WP 1235A 2 6kW in Übereinstimmung mit Richtlinie 2000 14 EG bewertet worden ist 6 Diese Maschine erfüllt die relevanten Bestimmungen der Richtlinie für Maschinen 2006 42 EG und wurde auch gemäß deren Nor men hergestellt 2000 14 EC 2004 108 EC EN 500 1 EN 500 4 BEVOLLMÄCHTIGTER VERTRETER FÜR DIE EUROPÄISCHE GEMEI...

Page 36: ......

Page 37: ...agua pueden ser usadas en la compactación de asfalto 3 Tipo Modelo WP 1235A 4 Número de referencia de la máquina 0630016 5 Potencia instalada neta WP 1235A 2 6kW ha sido ensayado en conformidad con la norma 2000 14 CE 6 Esta maquinaria cumple con las cláusulas pertinentes de la Directiva 2006 42 CE sobre maquinaria y también se fabrica en con formidad con estas pautas 2000 14 EC 2004 108 EC EN 500...

Page 38: ......

Page 39: ...tilisées pour le compactage de l asphalte 3 Type modèle WP 1235A 4 Numéro de référence du matériel 0630016 5 Puissance installée nette WP 1235A 2 6kW a été mis à l épreuve conforme aux dispositions de la directive 2000 14 CEE 6 Cette machine est conforme aux dispositions pertinentes de la Directive sur les machines 2006 42 CE et également produite con formément à ces normes 2000 14 EC 2004 108 EC ...

Page 40: ... 0 Fax 49 0 89 3 54 02 3 90 Wacker Neuson Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 2303 23 F 39 Wang Kwong Road Kowloon Bay Hong Kong Tel 852 2406 60 32 Fax 852 2406 60 21 ...