Wadkin CK90, Instruction Manual

Page 1: ...CK90 HIGHSPEED CROSS CUT SAW INSTRUCTION MANUAL No 303311 w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

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Page 3: ...CK90 HIGHSPEED CROSS CUT SAW MIC No T EST No INSTRUCTION l lA UAL w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

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Page 5: ... Wadkin Ultracare LimHed Green Lane Road Leicester LE54PF RESPONSIBLE PERSON Mr J P Smith Oirector MACHINE DESCRIPTION TYPE MODEL High Speed Cross Cur Saw CK90 DIRECTIVES COMPLIED WITH Supply of Machinery Safety Regulations 1992 Amendment No 2063 1994 Draught Proposal CEN TC 142 ISO 9001 Part 1 NOTIFIED BODY Lloyds Register Lloyds Register House 29 Wellesley Road Croydon CAO 2AJ EC951000011 w w w ...

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Page 7: ...e opments to enhance performance dimensions and suppliers may vary from those illustrated This manual is written as a general guide A typical machine is shown to illustrate the mam features For reason of clarity certain guards safety devices and machine parts may not be shown on particular illustrations but MUST be fixed to the machine correctly set and working before operating Failure to comp ly ...

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Page 9: ...erate as instructed and in accordance with good practice Read instruction manual before installing operating Of maintaining machine ManulaCluredby WA DKIN PL C Green Lane Road Leicester LE54PF England phone no 0116 2769111 tax no 01162742310 CE w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

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Page 11: ...hal work eq ipmen1 Eve ry employe n 1 eMm lh 1 wo equipmefll s used only lor the operations lor Whic h aoo umler ccr dilions lor w hich Is su able In this regulalion su _ means su 3b1e in any respect which Is reasonably foreseeable will lIect llealh salei 01 any person TI e P s n ne U 01 Wall Equipm nl Regulalions also irduOe lQUirernents as 10Iclws regulation 6 mo rnen nc egulation 8 information ...

Page 12: ...N I e ear delerlders employers should r l 1 0 It Pe sonal Protl tive E lU pme al Wo Regulations 992 0 Wood wsl can be ha mful le hea h by nhoItalion and okin comacl and conce r8tions 01 sman pan cte In the air can Ionn an uplosive mi tvre Tile Control 01 Substances Hazardous to Hu ttn Regulation COSHH 1989 pl ace Ie at duties on employe to that ItIe uposu e oIl is a toyees to sui tances lI uardous...

Page 13: ...ilied supervisor The machine is supplied with lull sale guarding The machine shall not be operated unless the safe guardings are in position and are functional CuttersJblades are the correct type suitable for the machine and working conditions rotate in the correct direction of cut are sharp and correctly fitted 4 Loose clothing is either removed or securely fastened back and jewellery removed 5 A...

Page 14: ...person in authority any actual or potential malfunction or operator hazard 00 not at1empt 10 repair or reC1ity lhe machine unless qualified or eu1l 1orised to do so The operator must nol leave the machine running whitst unauended Never by pass inlerfocks A push stick or handted pUSh block must be used to teed the trailing edge of a workpiece past the cuning blade WARNIN G Failure to observe corree...

Page 15: ...y Supplies and Services Electrical supply Exhaust connections 3 SECTION 3 OPERATING INSTRUCTIONS Salelyand Safety Oevices 3 1 Before operating the machine 3 1 During machining 3 1 Machine Controls 3 Typical Machine Operation Cycle 3 3 Trim Stop Adjustmenl 3 4 SECTION 4 MAINTENANCE Scheduled Mainlenance 4 1 week l 4 1 Month y 4 1 Yearly 4 1 Two yearly 4 1 TensioninglAeplacing Motor Orive Belts 4 Te...

Page 16: ... Assembly Drive and Spindle Assembly Top Clamp Assembly Trim Stop Assembly Saw Clamp Assembly OuUeed Table Assembly Pneumatic Assembly 5 3 5 5 7 5 5 1 t 5 13 5 15 w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 17: ...e clamp is released ready for Ihe timber to be moved to the next cut position The CK90 crosscut saw may be supplied in eithe a right hand or teft hand version The lel hand version has the saw blade and outfeed roller table to Ihe left of Ihe machine when viewed from Ihe front with timber being feed from the right A righl handed machine is the mirror image of thiS The working area indicated in the ...

Page 18: ... a better evaluation of the hazard and risk Machine criteria The machine was free standing on a concrete floor no bolted down and not mounted on any vibration dampening A flexible pipe connected the machine to the dust extraction There was no enclosure around the machine Machine culling criteria The machine was fitted with a 500mm main saw rOlating al 2200 R P M The saw blade had 72 carbide tipped...

Page 19: ...d also be noted that H S S saw blades may be prohibited by law in certain countries and the operator should ascertain the position on this point f iG APPROXIMATE WORKING ARE A FOR A LEFT HAND M ocHINE w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 20: ...U iOQ Eulr2OO Im Stroke w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 21: ... site Table heighl Drive motor istandard optional Spindle speed Spindle dlameler Weight SOOmm t4mm pin hole al30mm centre 305mm K 100mm 640mm K 6S0mm 914mm 5 5Kw 7 5h p 7 5Kw 10h p 2200 r p m 30mm 365Kg 5 w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

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Page 23: ... I I I v i i i I It q ELECTRI C AL DIAGRAM I i i 8 i e w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

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Page 25: ...tandard CK the oulfeed roller table and the wire safety caQe are packed separately to the main machine Contents of standard tool kit Open ended spanner 46mm AJF 8mm Long arm Alien key PUSh stick C E machines only General purpose 500mm diameter saw Clellning Before levelling Ihe machine remove the anti rust malerial particularly from the bri lht areas This may be accomplished using a clean soli rag...

Page 26: ...et to Ihe saw base can now be tightened Secure table to floor lacking care not to o er tighten the bo ts The wire guard is held in position by eililht screws positioned as follows I Two screws 6 on the front face of the saw table 2 The two screws 9 holding the retaininlil plate at the fronl of the ou leed table also fix lhe guard 3 Two screws at the rear of the oiJI eed table 4 Two screws position...

Page 27: ...t isolated the power Exhaust Connections The exhaust connection is located at the rear of the machirle The outlet is 175mm x 80mm and should be connected to the main oxtraction duct by a length of flexible hose The volume of air to be extracted at the outlet is 11 cubiC meters per minute at a rate of approximately 26 meters per second The air requirement is 5 Bar 84 P S I w w w D a l t o n s W a d...

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Page 29: ...y lined and correClly edjusted Guards and otnar safety devices are NOT to be removed opened whIle the machine is in operation They are there lor YOUR SAFETY Ensure saw blades are the correct type and size lor the prevailing machine conditions and workpiece Check saw rotates in the correct direClion of cut is sharp and securely fastened Remove or securely fasten loose clothing COllfine long hair an...

Page 30: ...position where it is held until the cycle is ready to be restarted Pro set saw cycle cut switch To shorten the cycle time the switch can be set to the MIN position to restrict the upward travel distanco of the saw The maximum timbor thickness for a clean through cut when set at MIN is 15mm Trim stop switch Turning the switch to the ON position extends a stop into the timber path The stop is adjust...

Page 31: ...aw cui cycle 6 Feed timber to stop or required cui position 6 7 Wind down top clamp 3 by turning handle 2 in a clockwise direction until within Smm of the timber Press the Iwo outer saw cycle start buttons simuttaneously This towers the top clamp to hold the timber in position and then triggers the saw to move upwards At the top of its upward stroke conlact is made with a limit switch which return...

Page 32: ...afety and ease of adjustment the rim stop must be out and the power isolated at the master SlOp button before setting To set the trim Slop first loosen all the looknut and then turn the screw dockwise to increase the trim cui or anti clockwise to reduce the cut The cui should not be less than 3mm and up 10 a maximum of 10mm Tighten the loclmut when set w w w D a l t o n s W a d k i n c o m www Dal...

Page 33: ...ris into the bearings and housings Check all machine pans move freely Grease each of the four bearing units t via their greasa nipples with one shot of Wadkin grade l6 grease from a pump type grease gun The two idler pulleys 2 have grease nipples at their centres and should be lubricated with the same amount and type of grease as the bearing units using a pump type grease gun The saw blade should ...

Page 34: ...rreCl tension when on application of an average Ihumb pressure 0122 31 N 5 7Ib1l at the mid span it deflects approximately 6 tOmm To slacken oU the tension for belt 3 removal or to increase the belt lension the belt tension pulley 4 should be adjusted The tension pulley is secured to a slotted bar 5 and by slackening off the pulley spindle Iocknut at he rear 01 the bar the pulloy may be re positio...

Page 35: ...screws 1 securing the front and side access covers 2 and 3 Position a piece of wood in the hont access slot under the saw btade to prevent tooth damage Should it accidentally fall Locate the supplied alien key into the end of the exposed saw spmdle Use the alien key to prevent the spindle rotating when turning the locknut with the supplied spanner An anti clockwise rotation slackens the nut When t...

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Page 37: ...Heavy Service 51 URSA P20 Medium SpMeerol jEne Q ease Alvani AP3 s3 0 Grease Mobilp l Grease Bea n GuUerown Grease Re a l Starlak Premium 3 l1 0 il l20il l 4 Oil l6 Grease Hydraulic oil with anti corrosion anti oxidation anti wear anti foam performance Gear oil viscosity 150 centi slokes al 40 degrees c Plain mineral oil viscosily 68 cenli slokes al 40 degrees c Grease NLG 1 N03 consiSlency lithiu...

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Page 39: ...MAIN BODY ASSEMBLY 2 DRIVE AND SPINDLE ASSEMBLY 3 TOP CLAMP ASSEMBLY 4 TRIMSTQPASSEMBLY S SAW CLAMP ASSEMBLY 6 OUTFEED TABLE ASSEMBLY 7 PNEUMATIC ASSEMBLY w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 40: ...N _ NW J mm I 1 if N_ w oN 3 fiG 1 MAIN BODY ASSEMBLY i NO l j i 0 0 o w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 41: ...er 1 Electrical control plate 1 Hexagon socket countersunk screw MS x 10mm long 7 Hexagon head setscrew Ml0 x 20mm long 2 Plain washer MIO 2 Hexagon head setscrew MS x 35mm long I Plain washer MS 10 Hexagon socket button head screw MS x 12mm long 14 Hexagon socket countersunk screw M8 x 12mm lonll 8 Hexagon socket caphead screw M8 x 25mm long 3 Hexagon socket caphead screw M12 x 40mm long 4 Hexago...

Page 42: ...N E SI O NG S Cn ONS THROI C P U El S lB 19 28 t 29 3 FIG 2 DRiVE AND SPINDLE ASSEMBLY 5 SIDE VIEW MAIN fRAME SHOWN CUT AWAy w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 43: ...Pulh y Taper lock bush Lubrication nipple Intemal circlip diameter 52mm Key 6mm x 6mm x40mm long Hexagon nut M12 Plain washer M1 2 Hexagon socket cap screw M12 x 25mm long Plain washer MI6 Hexagon nut MI6 Inner outer brush fixings Hexagon socket capscrew M5 x 12mm long Kenyan motor base Hexagon head setscrew M12 x 25mm long Hexagon head setscrew Ml 0 x 25mm long Hexagon nut MIO WasherMl0 Taper loc...

Page 44: ... i i 11 I l r 0 do 9 0 F G 3 TOP CLAMP ASSEMBLY I i 0 0 I O I I f I I I I lliI 0 w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 45: ...screw MS x 40mm long Dowel diameter 8mm x 40mm long Hexagon socket countersunk screw M6 x200mm long Hexagon head SetSCS9W MS x SOmm long Plain nut Ma Hexagon socket countersunk screw M6 x 16mm long Specily left or right hand feed No 011 t t t 1 2 6 1 1 2 w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 46: ... o n 11 oI 0 DJ 0 f jG 4 TRIM STOP ASSEMBl V 5 w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 47: ...ring block Dust cover Hexagon socket capscrew Me x 30mm long Handwheel Thrust bearing Qilite bush LID ZOmm x OlD 25mm l 12mm long Hexagon socket grubscrew M5 x 6mm long Shaft Hexagon socket grubscrew M tO x 16mm long Hexa ilon socket ilrubscrew M6 12mm long Oil seal Bearing bush NO Ot 8 2 2 2 2 w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 48: ... I _ D L J FIG 5 10 f I 1 1 o o L _ _L_ _ _ _ _ _ _ _ _ U n I J 1 U 5A WGUARD CLAMP ASSEMBLY w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 49: ...et capscrew MS 25rnm long Plain washer M8 Hexagon socket capscrew MS x 20mm long Hexagon socket capscrew MS x 10mm long Hexagon socket biJl10n head screw M5 x 10mm long Spring washer MS Specify lell or right hand leed No 011 1 1 1 1 6 6 6 6 2 2 5 11 w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 50: ...o _ 2 13 8 9 10 1 8 9 o each 8 o en fiG 6 OU TFEED TABLE ASSEMBLY 12 O B I w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 51: ... Hexagon head setscrew M12 x SOmm long 2 Nut M12 2 Nwt M10 6 PlainwasherMIO 12 Hexagon head setscrew Ml 0 x 20mm long 12 Plain washer M6 2 Hexagon socket button head screw 11 16 x 12mm long 2 Tension pin diameter 4mm x 16mm long 2 Roller and shaft 2 Plain washer M12 2 5 13 w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 52: ...e I l 7 FIG 7 PNEUMATIC CIRCUIT w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

Page 53: ...All Sualghtaliaptor 12 1r 90 degree swivel elbow 12 1 2 Air cylinder Uni directional flow regulator Rear eye mounting UR Piston rod eye mounting UF Straight adaptor 12 318 Reed switch Tee connector 6mm Solenoid pilol pre set 90 degrea albow 6 lIs Silencer RIIS Elbow connector 6mm Air cylinder Straight adaptor 8 118 Natural nylon tuba diameter 8mm 90 del ree swivel elbow 8 3 8 Alrcylmder Flange mou...

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Page 55: ...sible Slowly lift the machine ensuring it does not tLl1 and slings are nOI slipping WARN1NG Do not walK or stand underneath a raised machine Unpacking Remove the packaging from all the items and ensure that no damage has occurred during transit The wooden spacer blocks secured 10 the bol1om of lhe machine musl also be removed Ascertain that the machine is complete with all fittings requested acces...

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Page 57: ...THIS FORM COMPLETE THE SHADED AREAS AND FAX BACK DIRECT TO WADKIN 01162742310 CUSTOMERS ORDER ENQUIRY FORM _T _ r_ I oIIw rtTorritcwyO _ I 0 0 1 Na _ _ T T_ T OIP P w w w D a l t o n s W a d k i n c o m www DaltonsWadkin com www DaltonsWadkin com ...

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Page 59: ...simply have 10 commit to two o r m ore scheduled viSits per year Contracts run from 1 January to 3 1 December annually 1 is leltthat this servioo option givBs value for money and fle ibitily lor your business Non Wadkin machines can be indudad in the ServlOO il required The following rates are charged to Non SBt Vice Club customers Travelling lime 35 00 pe hour O 38p pe mile On site work time 35 0...

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Page 61: ...ng staff are on site to operata the equipment to demonstrate any faulls and subsequently to verily the satisfactory operation of the equipment 6 The customer shall ensure that the machines are clean and provide at no charge adequate WQfking space power and lighting to enable the company to perform the services_ 7 In the event of non payment by the due date the company reS fV8S the right to suspend...

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Page 63: ...ntact _________________ 6 will continua to use this order number Invoice addrass Site address Telephone No __________ Telephone No ______ ____ Fax No Fax No Contact _ _ _ __________ Contact ____________ 8 We agree to pay the charges prevailing at the lime the work is done If there are aflY price changes we will be notified in writing accordingly 9 In the event that we wish to cancel this agreement...

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