WAGNER GM 2000 EACF, Operating Manual

Page 1: ...Operating Manual GM 2000 EACR EN GM 2000 EACF EN 0179 887 GB Edition 03 98 Electrostatic AirCoat Spraygun with flat or round jet tips...

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Page 3: ...3 1 4 STARTING WORK AND HANDLING 4 1 4 1 Preparation 4 1 4 2 General rules for handling the spray gun 4 1 4 3 Starting up for AirCoat spraying 4 1 4 4 Cleaning of clogged round jet tips 4 2 4 5 Excha...

Page 4: ...at flat tips 7 2 7 3 Filter standard 7 3 7 4 Long filter housing and filters 7 3 7 5 Hoses and fittings 7 3 7 6 Special tools 7 3 8 SPARE PARTS CATALOGUE 8 1 8 1 How to order spare parts 8 1 8 2 Speci...

Page 5: ...nt 1 1 Using the manual Caution This heading is used wherever non compliance with operating instructions working in structions specified working sequences etc may result in injury or accident Attentio...

Page 6: ...n Danger of injury by injection The pressure should be released from the spray gun during breaks in work or while assembling and dismantling the nozzle It should be secured the control unit switched o...

Page 7: ...ns within the working area must wear shoes with electricallyconductive soles e g shoes with leather soles Gloves must also be conductive because the operator is earthed through the handle of the spray...

Page 8: ...1 3 PTB Conformity certification GM 2000 EAC EN 1 4...

Page 9: ...defects must be reported to the supplier or to us in writing within 14 days of receipt in order to avoid losing the right of complaint We reserve the right to assign warranty performances to a contrac...

Page 10: ...only products bearing CE identification may be released into circulation EMC test The electromagnetic compatibility test forms an integral part of the CE conformity EMC tested products are built such...

Page 11: ...kit EAC AC comprises of 0179 946 Set of seals 1 piece 9995 611 Cylindrical filter 180 meshes 3 pieces For special models the delivery note is valid for specific details 2 2 Technical data Max air pres...

Page 12: ...tch F down The supply of atomizing and flat jet air is adjusted by means of the star handles D Legend A Tip B Tip nut C Spray gun body D Air control knob E Locking nut for trigger F HV flip switch int...

Page 13: ...result is a soft extremely well atomized spraying cloud Advantages of AirCoat High painting capacity Low fogging tendency Good finish High viscosity paints can easily be applied 2 3 3 AirCoat flat jet...

Page 14: ...working time 2 4 What kind of spraying material can be applied Paints containing solvents of the explosion class II A Enamels primers textured paints etc which have a specific resistance of 50 k acco...

Page 15: ...most cases the application of paints of up to 50 60 DIN sec for thick layers does not cause problems 3 2 Earthing Perfect earthing is a prerequisite for optimum coating efficiency and safety The imper...

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Page 17: ...e sure that all other conductive parts within the work area are earthed 2 Connect material hose to spray gun and to pump 3 Connect air hose to spray gun and to oil free dry air supply with regulator 4...

Page 18: ...et 1 Replace paint with cleaning sol vent actuate trigger and thorough ly rinse paint channel 2 Relieve spray gun and system pressure 3 Lock spray gun Turn locking screw clockwise until stop Look in s...

Page 19: ...p ring I with air cap H onto spray gun body E 9 Adjust desired jet level by means of air cap horns X and tighten cap ring I by hand 4 8 Cleaning of AirCoat flat jet tips For disassembly and assembly s...

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Page 21: ...rt B by a half turn 5 Remove tip spanner and briefly actuate trigger Caution never spray into an enclo sed vessel 6 Relieve spray gun and system pressure 7 Tighten tip insert 8 Clean the body of the g...

Page 22: ...Note round jet EAC Care must be taken when assembling that the tip nut is not tight to the nozzle body 3 There must be room for the AirCoat air between nut and nozzle body 5 3 Exchange or cleaning of...

Page 23: ...lete valve rod at surface F and replace To replace seals 5 Hold with universal spanner at surface E and unscrew valve sealing element 1 A using uni versal pliers 6 Remove compression ring 2 and packin...

Page 24: ...er use screw 3 again if the flat jet nozzle is fitted 1 Unscrew cap ring 5 2 Remove air cap 6 and AirCoat tip 7 3 Unscrew seal screw 3 with paint channel assembly tool 4 Remove paint channel Re Assemb...

Page 25: ...aint too high Spraying pressure too high No earth Distance between spray gun and workpiece too large High voltage switched off High voltage failure Solution Select larger tip see chapter 7 1 and 7 2 I...

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Page 27: ...250 mm 180 mesh 0132 723 R 14 0 340 appr 250 mm 0132 724 R 15 0 380 appr 250 mm 0132 725 R 16 0 430 appr 250 mm 0132 726 R 17 0 480 appr 250 mm 100 mesh 0132 727 R 18 0 530 appr 250 mm 0132 728 R 19 0...

Page 28: ...40 0 57 200 0128 212 13 50 0 33 0 013 50 0 57 220 0128 574 13 60 0 33 0 013 60 0 57 250 0128 555 13 80 0 33 0 013 80 0 57 310 100 mesh 0128 556 15 10 0 38 0 015 10 0 72 115 0128 219 15 20 0 38 0 015...

Page 29: ...9 931 0179 932 0179 933 R 11 R 15 007 011 Cylindrical filter 100 0179 934 0179 935 0179 936 R 16 R 19 012 015 Cylindrical filter 50 0179 937 0179 938 0179 939 R 20 R 22 018 036 Part No Description 022...

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Page 31: ...how many of the respective parts are used in each sub assembly The following information is also required to ensure smooth processing of your order Address for the invoice Address for delivery Name of...

Page 32: ...g seat EAC AC 26 0179 356 1 Tension nut 27 9994 627 1 Double nipple R1 4 28 0128 510 1 Air hose 30 0179 248 1 Hose cover 31 9900 808 1 Pan head screw M3x8 32 0179 219 1 Trigger 33 9995 611 1 Cylinder...

Page 33: ...3 9 3 8 4 0 4 1 4 2 4 8 4 9 3 7 50 55 51 52 53 54 GM 2000 EAC EN 8 3...

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Page 36: ...rspraytech co uk Deutschland Germany J WAGNER GmbH Telephone 49 0 7544 5050 Otto Lilienthal Str 18 Telefax 49 0 7544 505200 Postfach 1120 D 88677 Markdorf E Mail support wagner group com Schweiz Switz...