WAGNER GM 4600AC, Operating Instructions Manual

Page 1: ...GM 4600AC II 2G X Atex 95 B_02669 AirCoat Spray gun for flat and round jet nozzles Edition 02 2008 Translation of the original Operating manual...

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Page 3: ...erature 9 2 4 4 Safety instructions 9 2 5 German regulations and guidelines 9 3 PRODUCT LIABILITY AND WARRANTY 10 3 1 Important notes on product liability 10 3 2 Warranty 10 3 3 CE conformity 11 4 DES...

Page 4: ...Replacing the material hose or air hose 26 6 3 Changing or cleaning filter insert 27 6 4 Replacing parts on the valve rod 28 6 4 1 Disassembling 28 6 4 2 Replacement of valve rocker seals 29 6 4 3 Rep...

Page 5: ...death serious injury and serious material damage Caution a possibly hazardous situation Non obser vance can result in minor injury Note provide information on particular characteristics and how to pro...

Page 6: ...VE PARTS NFORM STAFF ABOUT PLANNED WORK OBSERVE ELECTRICAL SAFETY REGULATIONS NSURE THAT THE UNIT IS OPERATED AND REPAIRED ONLY BY TRAINED PERSONS NSURE THAT THE mOOR OF THE WORKING AREA IS ANTI STATI...

Page 7: ...immediately Avoid danger of injury through recoil forces Ensure that you have a firm footing when operating the spray gun Only hold the spray gun briefly in any one position Electrostatic charges can...

Page 8: ...HE PAINTS SOLVENTS AND CLEANING AGENTS BEING USED 4AKE THE SPECIlED PROTECTIVE MEASURES IN PARTICULAR WEAR SAFETY GOGGLES PROTECTIVE CLOTHING AND GLOVES AS WELL AS HAND PROTECTION CREAM IF NECESSARY 5...

Page 9: ...TACT WITH METAL N AN EXPLOSIVE ATMOSPHERE O NOT KNOCK OR PUSH THE UNIT AGAINST STEEL OR RUSTY IRON O NOT DROP THE SPRAY GUN 5SE ONLY TOOLS THAT ARE MADE OF A PERMITTED MATERIAL GNITION TEMPERATURE OF...

Page 10: ...THE UNIT TO A LOCATION OTHER THAN THE ADDRESS OF THE PURCHASER 4HIS WARRANTY DOES NOT COVER DAMAGE CAUSED BY 5NSUITABLE OR IMPROPER USE FAULTY INSTALLATION OR COMMISSIONING BY THE PURCHASER OR A THIRD...

Page 11: ...EN ISO 12100 1 2004 04 DIN EN 1127 1 2008 02 DIN EN ISO 12100 2 2004 04 DIN EN 1953 1998 12 DIN EN ISO 14121 2007 12 DIN EN 13463 1 2002 04 DIN EN ISO 3746 1995 12 DIN EN ISO 13732 1 2006 12 Applied n...

Page 12: ...43 C 109 4 F Identify the unit with a warning sticker Warning hot surface 4 2 2 VARIANT FOR APPLICATION RANGE UP TO 25 MPA 250 BAR 3625 PSI Qty Part No Description 1 0394014 GM 4600AC 25 MPa NPSM1 4...

Page 13: ...nts red 2 Suitable for high viscosity paints blue Table CCC AirCoat nozzle selection ACF3000 CCC the last three digits of the article number 0379CCC 107 1 Spray angle x 10 100 07 Diameter of bore in m...

Page 14: ...ar 0 8 120 8 Maxi material pressure MPa psi bar 16 2320 160 25 3625 250 Paint connection Inches NPSM1 4 Air connection Inches G1 4 Filter Mesh 100 Weight g oz 526 g 18 6 oz Maxi temperature material C...

Page 15: ...THE GUN Pulling the trigger D approximately 1 2 way opens the air valve allowing atomising and shaping air to flow through the air cap When the trigger is pulled further more resistance is felt and t...

Page 16: ...It is not an actual system design Contact your Wagner distributor for assistance in designing a system to meet your needs The operating instructions and the safety regulations for the additional syst...

Page 17: ...ate spraying wall with the venti lation extraction switched on Observe national and local regulations for the outgoing air speed SIHI_0028_GB 54 MPURITIES IN THE SPRAYING SYSTEM 3PRAY GUN BLOCKAGE MAT...

Page 18: ...al x Sec mPas Please also read the technical data sheet for the paint for optimal processing viscosity adjustment and intermixing of the material 7 2 ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS I...

Page 19: ...Always point the spray gun down when cleaning Ensure that neither paint nor cleaning agent enters the air duct SIHI_0005_GB SIHI_0065_GB WARNING Unintentional putting into operation Risk of injury Be...

Page 20: ...ir cap over the nozzle ensuring that the location flats X are in line Fit the union nut with nozzle guard and tighten by hand 6 Visually check the permissible pressures for all the system components 7...

Page 21: ...e figure below 5 Adjust the pressure to get the optimum spraying finish Relation between spray pattern and shaping air see illustration Note Repeat point 4 and 5 until the optimum spray pattern is rea...

Page 22: ...le C out of the air cap B by hand and brush with cleaning solvent until all remaining paint has been dissolved 6 Assembly Place AirCoat nozzle C in nozzle seal D 7 Fit the air cap B over the nozzle C...

Page 23: ...at the location flats X are in line 7 Fit the union nut with nozzle guard A over the air cap B onto the spray gun and tighten by hand 8 Switch the material pressure back on 9 Turn the safety catch to...

Page 24: ...Never immerse the spray gun in cleaning agent SIHI_0066_GB SIHI_0004_GB WARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried...

Page 25: ...gun with trigger safety catch 8 Clean gun body with a cleaning agent recommended by the manufacturer and dry with a cloth 6 1 FINISHING WORK AND CLEANING DANGER Exploding gas air mixture Danger to lif...

Page 26: ...d wrench SW D and unscrew material hose Air hose 4 Place open ended wrench SW D on flats of air connection and counter hold 5 Turn nut to the right with open ended wrench SW C and unscrew air hose 6 A...

Page 27: ...hose 6 Remove the filter insert 64 seal 65 and compression spring 66 7 Thoroughly clean all parts with cleaning agent 8 Assembly Push cleaned or new filter insert 64 with cone upwards into the filter...

Page 28: ...ove together with nut 20 6 Remove trigger 21 7 Loosen sealing screw 10 with single open end wrench SW 7 mm 0 28 inches CAUTION Unsuitable tool Damage to seals and sealing surfaces Do not hold the valv...

Page 29: ...rings 3 and 2 and screw on the spring cover 5 9 Carefully tighten the seal collar 11 12 with the sealing screw 10 Ensure that the trigger guard moves easily 10 Start up in accordance with chapter 5 3...

Page 30: ...ion nut with nozzle guard 33 5 Remove air cap 36 and nozzle 13 6 Carefully release the nozzle seal 17 with the help of a screwdriver 7 Fit new nozzle seal to valve housing 16 8 Continue assembly in th...

Page 31: ...ongs or with a large screwdriver 7 Assembly Fit new distributor seal 14 F to air cap 36 8 Place air cap in body of gun together with sealing ring 14 9 Attach union nut 33 and screw in until the sealin...

Page 32: ...iscosity to high Thin material in accordance with the manufacturer s instructions Partial nozzle blockage Nozzle cleaning 5 4 5 Wrongly adjusted atomizing air Readjust the atomizing air 5 4 1 Air cap...

Page 33: ...7 0 48 480 approx 250 9 84 0132727 Nozzle insert R18 18 0 53 530 approx 250 9 84 0132728 Nozzle insert R19 19 0 59 590 approx 250 9 84 0132729 Nozzle insert R20 20 0 65 650 approx 250 9 84 0132730 Noz...

Page 34: ...ZLES ACF3000 Part No Marking Diameter of bore mm inches Spray angle Recommended edge filter Use Natural paint Transparentlacquer Oils Synthetic resin paints PVC paint Paints Undercoat Priming paint Fi...

Page 35: ...TING MANUAL EDITION 02 2008 Part No DOC394861 Rustproofing paint Latex paint Mica paint Zinc dust coating Rustproofing paint Distemper Part No Marking Diameter of bore mm inches Spray angle Recommende...

Page 36: ...omplete blue for high viscosity paints Part No for 1 piece Part No for 10 piece Filter types Mesh Use for nozzles 0034383 0097022 Gun filter red 200 0 007 0 015 0043235 0097023 Gun filter yellow 100 0...

Page 37: ...le G1 4 outside thread for air hose extension 9 6 HOSES Part No Description 0394100 Hose set AC Material DN3 Air DN6 Consisting of paint air and protective hose Material NPSM1 4 7 5 m 24 6 ft DN 3 mm...

Page 38: ...all work LWAYS SUPPLY THE FOLLOWING INFORMATION TO ENSURE DELIVERY OF THE RIGHT SPARE PART 0ART UMBER DESCRIPTION AND QUANTITY 4HE QUANTITY NEED NOT BE THE SAME AS THE NUMBER GIVEN IN THE u1UANTITYh C...

Page 39: ...0394339 0394339 Sealing ring 15 1 9974245 9974245 O ring 16 1 0394922 0394922 Valve seat compl 17 1 0394338 0394338 Nozzle seal 18 1 0394330 0394330 Chuck 19 1 0394257 0394257 Valve tappet compl 20 1...

Page 40: ...34 19 10 11 12 82 83 B 84 6 80 55 56 57 58 59 60 61 62 63 OPERATING MANUAL EDITION 02 2008 Part No DOC394861 Mounting materials Pos K Part No Description 80 9992831 Loctite 542 81 9992833 Loctite 638...

Page 41: ...0132 Nozzle insert R various dimensions see chapter 9 1 1 62 1 0394180 0394180 Round jet nozzle cap see chapter 9 1 63 1 0132922 0132922 Nozzle screwed connection compl 64 1 0043235 0043235 Filter in...

Page 42: ...ER SPRAYTECH Benelux BV Zonnebaan 10 NL 3542 EC Utrecht PO Box 1656 3600 BR Maarssen Telephone 31 0 30 241 4155 Telefax 31 0 30 241 1787 E Mail info wagner wsb eu Italy WAGNER COLORA S r l Via Fermi 3...

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Page 44: ...RMANY 7 2 MB TTO ILIENTHAL 3TR 0OSTFACH ARKDORF 4ELEPHONE 4ELEFAX AIL SERVICE STANDARD WAGNER GROUP COM 3WITZERLAND 7 2 NDUSTRIESTRASSE 0OSTFACH LTST TTEN 4ELEPHONE 4ELEFAX AIL REP CH WAGNER GROUP CH...