WAGNER TOPFINISH DD10, Translation Of The Original Operating Manual

Page 1: ...B_05369 B_06420 Pneumatic Double Diaphragm Pump Version 09 2016 Translation of the Original Operating Manual II 2G c IIB T4...

Page 2: ......

Page 3: ...otection Identification 9 3 2 Type Plate 10 4 GENERAL SAFETY INSTRUCTIONS 11 4 1 Safety Instructions for the Operator 11 4 2 Safety Instructions for Staff 12 5 DESCRIPTION 15 5 1 Components 15 5 2 Mod...

Page 4: ...ngerous if it is not operated according to the instructions in this operating manual 8 CLEANING AND MAINTENANCE 32 8 1 Cleaning 32 8 2 Maintenance 34 8 3 Diaphragm Replacement 36 8 4 Replacing the Inl...

Page 5: ...l The measures for preventing the hazard and its consequences DANGER This notice warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the haz...

Page 6: ...and detect possible hazards based on his her technical training knowledge and experience in relevant provisions Skilled person A person who based on his her technical training experience and recent v...

Page 7: ...ual must be observed The statutory requirements and accident prevention regulation standards in the country of use must be observed 2 5 PROCESSIBLE WORKING MATERIALS Fluid materials like paints and va...

Page 8: ...w may result in physical injury or property damage use of powder as coating product and incorrectly set values for processing WAGNER double diaphragm pumps are not designed for pumping food 2 7 RESIDU...

Page 9: ...of the pump depends on the operating conditions heated product and not on the device frictional heat Ignition temperature of the coating product Ensure that the ignition temperature of the coating pr...

Page 10: ...Remove deposits from the surfaces to maintain conductivity Use only a damp cloth to clean the device Operation without Fluid Avoid running the pump so that it sucks in air without fluid inside The air...

Page 11: ...trical safety regulations Ensure that the device is only operated maintained and repaired by trained persons Ensure that the floor in the working area is static dissipative in accordance with EN 61340...

Page 12: ...e DGUV regulation 100 500 For shut down devices the examination can be suspended until the next start up Carry out the work steps as described in the Pressure Relief chapter If pressure relief is requ...

Page 13: ...everal liquids have a high expansion coefficient In some cases their volume can rise with consequent damage to pipes fittings etc and cause fluid leakage When the pump sucks liquid from a closed tank...

Page 14: ...ically conductive tanks may be used for cleaning and flushing agents The tanks must be grounded An explosive gas air mixture forms in closed tanks Never spray into a closed tank when using solvents fo...

Page 15: ...double diaphragm pump is driven with compressed air A pneumatic manifold alternates in supplying two diaphragms with compressed air Diaphragm motion is created in this manner The product is thus sucke...

Page 16: ...quid leaks The entire pressure regulator unit 1 can be rotated in increments of 90 degrees to align the control elements For this purpose the four screws 2 must be removed 5 3 SCOPE OF DELIVERY Order...

Page 17: ...air pressure dB A 58 4 Sound pressure level at 0 6 MPa 6 bar 87 psi air pressure dB A 61 6 Sound pressure level at 0 8 MPa 8 bar 116 psi air pressure dB A 64 0 Product inlet inside thread inch 1 2 Pro...

Page 18: ...C D E F G H M L OPERATING MANUAL VERSION 09 2016 ORDER NUMBER DOC 2366672 5 4 3 DIMENSIONS AND CONNECTIONS TOPFINISH DD10 mm inch 191 7 52 135 5 31 141 5 55 236 9 29 264 10 39 149 5 87 170 6 69 192 7...

Page 19: ...B_06255 1 59 1 32 1 06 0 79 0 53 0 26 Material flow volume water water l min gpm A 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure B 2 bar 0...

Page 20: ...LATOR UNIT FOR THE TOPFINISH DD10 Positions of the ball valve 1 Open working position 2 Closed the air motor can still be under pressure 1 Pressure gauge pump 2 Pressure gauge atomizing air 3 Pressure...

Page 21: ...ERATING MANUAL VERSION 09 2016 ORDER NUMBER DOC 2366672 5 6 RETURN FLOW VALVE Positions of the ball valve 1 Open working position 2 Closed the air motor can still be under pressure 3 Material return l...

Page 22: ...ble state after it is installed and commissioned 6 2 STORAGE CONDITIONS Until the point of assembly the device must be stored in a dry location free from vibrations and with a minimum of dust The devi...

Page 23: ...s a spray pack The nozzles must be selected according to the gun instructions Procedure 1 Mount the pump on a frame trolley or wall mount 2 Connect the suction system and air supply 3 Connect the mate...

Page 24: ...un Dirt and moisture in the atomizing air worsens the spraying quality and spraying pattern Hose connections Risk of injury and damage to the device Do not exchange hose connections of product hose an...

Page 25: ...charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks Clean the pump only with a damp cloth WARNING Heavy paint mist if grounding is insufficient Danger of...

Page 26: ...ermissible pressures Check all connections for leaks Check hoses for damage It should be ensured that the device is in the following state before carrying out any work on it The pressure should be rel...

Page 27: ...e working materials or Operate the device on an appropriate spraying wall with the ventilation extraction switched on Observe national and local regulations for the exhaust air speed WARNING Gas mixtu...

Page 28: ...valve 5 6 Slowly open the ball valve 8 7 Adjust the air pressure on the pressure regulator 1 so that the pump runs smoothly 8 Flush the system until clean flushing agent flows into the tank 7 9 Close...

Page 29: ...ith the working material 1 2 Slowly open the ball valve 3 3 Adjust the pressure regulator 2 to approx 0 2 MPa 2 bar 29 psi 4 Point the gun without nozzle into an empty tank and open it 5 Close ball va...

Page 30: ...leaning agents causes skin irritation appropriate precautionary measures must be taken e g wearing protective clothing The footwear worn by operating staff must comply with EN ISO 20344 The measured i...

Page 31: ...g out cleaning tasks on the system Moving the system to another location Something needs to be checked on the system The nozzle is removed from the gun Observe general safety instructions in Chapter 4...

Page 32: ...ng tools and aids 8 1 CLEANING 8 1 1 CLEANING STAFF Brittle filter pressure regulator Thetankonthefilterpressureregulatorbecomesbrittlethroughcontact with solvents and can burst Flying parts can cause...

Page 33: ...eplace the water or solvent in the product pump with a suitable preserving oil and fill the separating agent cup with separating agent Procedure 1 Carry out points 1 to 7 in Chapter 8 1 3 Flushing and...

Page 34: ...m into operation and check for leaks as described in Chapter 6 7 Carry out a function test if required in accordance with Chapter 11 According DGUV regulation 100 500 The liquid ejection devices shoul...

Page 35: ...ng pressure Date of manufacture DANGER The service life of the complete hoses between product pressure generator and application device is reduced due to environmental influences even when handled cor...

Page 36: ...rew the four screws 3 and remove the plate 4 from the pump 3 Unscrew the Allen screws 3 on both halves of the pump housing 4 Pull the pump housing 4 apart 5 The components 5 can be removed from the tw...

Page 37: ...83 OPERATING MANUAL VERSION 09 2016 ORDER NUMBER DOC 2366672 8 4 REPLACING THE INLET AND OUTLET VALVES 1 Unscrew the screws 1 2 Remove the valve housing 2 3 Replace the component 3 4 Re assemble the p...

Page 38: ...regular operation of product pump spray jet collapses pulsation Viscosity is too high Thin spraying product Spraying pressure is too low Increase incoming air pressure Use a smaller nozzle Valves are...

Page 39: ...inhaling solvent vapors Use of unsuitable tools and aids A skilled person must check to ensure that the device is in a reliable state after it is repaired Carry out function test in accordance with C...

Page 40: ...poisoning by toxic gases Examine the compatibility of the cleaning agents and working media on the basis of the safety data sheets WARNING Use torques greases and glues in accordance with Chapter 14...

Page 41: ...r 1 2 Testing for Leaks Connect the pump to the air supply 6 bar To perform a leak test on the device the product pressure with the flushing agent is slowly increased in increments until the maximum p...

Page 42: ...ce with all applicable legal requirements 13ACCESSORIES Designation Order No Hi Boy 2368206 Lo Boy 2368231 Wall mount 2368422 Circulation 2368428 5 liter hopper 2368487 2 liter hopper 2368788 Product...

Page 43: ...queries Type of delivery normal mail express delivery air freight courier etc Identification in spare parts lists Explanation of column K labeling in the following spare parts lists Wearing parts Note...

Page 44: ...44 1 2 3 4 5 6 7 8 9 10 11 12 13 14 B_06252 OPERATING MANUAL VERSION 09 2016 ORDER NUMBER DOC 2366672 14 2 OVERVIEW...

Page 45: ...e parts set 2370200 5 Valve spare parts set 2370202 6 Air piston spare parts set 2370203 7 Product sealing spare parts set 2370181 8 Inlet spare parts set 2370212 9 Outlet spare parts set 2370214 10 A...

Page 46: ...ts set Designation Order No 1 1 Cover spare parts set 2370189 2 2 Cover 3 4 Screw M8x180 4 4 Nut M8 5 1 Type plate 6 1 Cable lug 7 1 Screw for cable lug Selection spare parts set Designation Order No...

Page 47: ...2 2 Diaphragms 3 2 Washer 4 2 Screw 5 1 Loctite 222 Wearing part Valve spare parts set Designation Order No 1 1 Valve spare parts set 2370202 2 4 Valve seat 3 4 Ball 4 4 Spring support ring 5 4 Spring...

Page 48: ...ts set Designation Order No 1 1 Airbody spare parts set 2370215 2 2 Air body preassembled Shaped packing spare parts set Designation Order No 1 1 Shaped packing spare parts set 2370219 2 2 Shaped pack...

Page 49: ...an the address of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissioning by th...

Page 50: ...an be ordered through your WAGNER dealer by specifying the product name and serial number Order number 2367686 complies with the following guidelines 2006 42 EC 2014 34 EU Applied standards in particu...

Page 51: ......

Page 52: ...on 09 2016 People s Republic of China Phone Telefax Germany J Wagner GmbH Phone Telefax E mail More contact addresses on the internet at Company Locations WAGNER worldwide Subject to changes without n...