WAGO 753-452, Manual

Page 1: ..._0 docx 64941 1 WAGO I O SYSTEM 750 Manual 753 456 2 AI 10 V DC Differential inputs 2 Channel Analog Input Module 10 V Version 1 2 0 Pos 3 Alle Serien Allgemeine M odul e Rechtliches Allgemei nes Impressum für Standardhandbücher allg Angaben Anschriften Telefonnummer n und E Mail Adressen 3 mod_1219151118203_21 docx 21060 1 ...

Page 2: ... wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreciate any information or suggestions for improving the documentation E Mail documentation wago com We wish to point out that the software and hardware terms as well as the trademarks of companies used and or mentioned in the p...

Page 3: ...fety Advice Precautions 11 3 Device Description 13 3 1 View 14 3 2 Connectors 15 3 2 1 Data Contacts Internal Bus 15 3 2 2 Power Jumper Contacts Field Supply 15 3 2 3 CAGE CLAMP Connectors 16 3 3 Display Elements 18 3 4 Operating Elements 18 3 5 Schematic Diagram 19 3 6 Technical Data 20 3 6 1 Device Data 20 3 6 2 Power Supply 20 3 6 3 Communication 20 3 6 4 Inputs 20 3 6 5 Connection 21 3 6 6 Cli...

Page 4: ...g Configuration Examples 38 7 1 1 Marking for Europe According to ATEX and IECEx 38 7 1 2 Marking for America NEC and Canada CEC 41 7 2 Installation Regulations 45 7 2 1 Special Notes Regarding Explosion Protection 45 7 2 2 Special Notes Regarding ANSI ISA Ex 47 List of Figures 48 List of Tables 49 Ende der Liste für Textmar ke Verzeichnis_vor ne ...

Page 5: ...ise zur D okumentati on Hi nweise Achtung Hinweis zur D okumentati on I O Modul e 750 xxxx 4 mod_1237986979656_21 docx 29023 1 The I O module 753 456 shall only be installed and operated according to the instructions in this manual and in the manual for the used fieldbus coupler controller Consider power layout of the WAGO I O SYSTEM 750 In addition to these operating instructions you will also ne...

Page 6: ...2 5 4 All e Serien Allgemei ne Module Sicherheits und sonstige Hi nweise Vorsicht Vorsicht _War nung vor Personenschäden allgemein_ Erläuterung 13 mod_1343310028762_21 docx 101038 1 Personal Injury Indicates a low risk potentially hazardous situation which if not avoided may result in minor or moderate injury Pos 12 5 5 All e Serien Allgemei ne Module Sicherheits und sonstige Hi nweise Achtung Ach...

Page 7: ...DC Differential inputs Manual Version 1 2 0 Additional Information Refers to additional information which is not an integral part of this documentation e g the Internet Pos 12 6 Dokumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 8: ...1 5 Font Conventions Pos 12 10 Alle Serien Allgemeine M odul e Rechtliches Allgemeines Schriftkonventi onen 3 mod_1221059521437_21 docx 21714 1 Table 2 Font Conventions Font Type Indicates italic Names of paths and data files are marked in italic type e g C Program Files WAGO Software Menu Menu items are marked in bold letters e g Save A greater than sign between two names means the selection of a...

Page 9: ...ations All sequences implemented on WAGO I O SYSTEM 750 devices may only be carried out by electrical specialists with sufficient knowledge in automation The specialists must be familiar with the current norms and guidelines for the devices and automated environments All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programmi...

Page 10: ...3 1 2 1 4 Technical Condition of Specified Devices The devices to be supplied ex works are equipped with hardware and software configurations which meet the individual application requirements WAGO Kontakttechnik GmbH Co KG will be exempted from any liability in case of changes in hardware or software as well as to non compliant usage of devices Please send your request for modified and new hardwa...

Page 11: ...nweise Gefahr Gefahr Unfall verhütungsvorschriften beachten 6 mod_1260180657000_21 docx 46735 1 Pos 15 10 4 Alle Serien Allgemeine M odul e Sicherheits und sonstige Hinweise Gefahr Gefahr Auf nor mgerechten Anschl uss achten 6 mod_1260180753479_21 docx 46739 1 Pos 15 11 1 Alle Serien Allgemeine M odul e Sicherheits und sonstige Hinweise Achtung Achtung D efekte oder beschädigte Ger äte austauschen...

Page 12: ...of data and power supply lines as this may damage the devices involved Pos 15 11 6 Alle Serien Allgemeine M odul e Sicherheits und sonstige Hinweise Achtung Achtung El ektr ostatische Entladung vermei den 6 mod_1260181364729_21 docx 46759 1 Avoid electrostatic discharge The devices are equipped with electronic components that may be destroyed by electrostatic discharge when touched Please observe ...

Page 13: ...ns is described in the Connectors section Pos 18 1 7 Serie 750 WAGO I O SYSTEM Gerätebeschrei bung Ei nlei tung I O Beschrei bung Allgemein Ver weis auf Kapi tel Geräte anschli eßen Anschlussbeispi el e 5 mod_1246015203281_21 docx 36298 1 Connection examples are shown in section Connect Devices Connection Example s Pos 18 1 8 Serie 750 WAGO I O SYSTEM Gerätebeschrei bung Ei nlei tung LED Anzeige L...

Page 14: ...0456 29 mod_1493719260565_21 docx 420170 1 Figure 1 View Pos 18 6 Serie 753 WAGO I O SYSTEM Ger ätebeschrei bung Ansicht Ansicht Leg ende ohne Leistungskontakte_mi t Kodier ung Kabel befestigung und Prüföffnungen 20 mod_1411570005830_21 docx 164634 1 Table 3 Legend for Figure View Pos Description Details See Section 1 Marking possibility with Mini WSB 2 Status LEDs Device Description Display Eleme...

Page 15: ...cht auf Gol dfeder kontakte l egen 7 mod_1266318463636_21 docx 50695 1 Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in order to avoid soiling or scratching Pos 18 10 3 Serie 750 WAGO I O SYSTEM Wichtig e Erl äuter ung en Sicher hei ts und sonstige Hi nweise Achtung Achtung ESD Auf gute Er dung der U mgebung achten 7 mod_126631853...

Page 16: ... Pos 18 16 Serie 753 WAGO I O SYSTEM Gerätebeschr eibung Anschlüsse Anal ogeing angskl emmen Anschl üsse 753 452 454 456 21 mod_1418140296112_21 docx 170235 1 Figure 3 CAGE CLAMP Connectors Table 4 Legend for Figure CAGE CLAMP Connectors Channel Designation Connector Function 1 AI 1 1 Input AI 1 Differential input AI 1 2 Input AI 1 Differential input Common ground 3 Ground of the analog input circ...

Page 17: ... analog signals and I O modules which are equipped with shield clamps Only then can you ensure that the accuracy and interference immunity specified for the respective I O module can be achieved even in the presence of interference acting on the signal cable Pos 18 18 D okumentati on allgemei n Gli ederungsel emente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 18: ...or operation or no or disturbed internal bus communication green Operational readiness and trouble free internal data bus communication 2 Function AI 2 C off Not ready for operation or no or disturbed internal bus communication green Operational readiness and trouble free internal data bus communication Pos 18 21 Alle Serien Allgemeine M odul e Überschriften Ebene 2 Bedienelemente Überschrift 2 4 ...

Page 19: ...ches Schaltbild Ü berschrift 2 4 mod_1240984441312_21 docx 31967 2 1 3 5 Schematic Diagram Pos 18 25 Serie 753 WAGO I O SYSTEM Gerätebeschr eibung Schematisches Schaltbild Schematisches Schaltbil d 753 0456 29 mod_1493725110779_21 docx 420179 1 Figure 5 Schematic Diagram Pos 18 26 D okumentati on allgemei n Gli ederungsel emente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 20: ...ply Table 7 Technical Data Power Supply Voltage Supply Via system voltage DC DC Current inputtyp internal 80 mA Isolation peak value 500 V field system 3 6 3 Communication Table 8 Technical Data Communication Data width internal internal data bus 2 16 bit data 2 8 bit control status option 3 6 4 Inputs Table 9 Technical data inputs Number of inputs 2 Connection types Differential measurement input...

Page 21: ...plated self cleaning Pos 18 31 Serie 750 WAGO I O SYSTEM Gerätebeschr eibung Technische D aten Klimatische U mgebungsbeding ungen Technische D aten Kli mat U mgebungsbed ohne erw Temp 0 55 C 25 85 C 5 mod_1247657968368_21 docx 37603 3 1 3 6 6 Climatic Environmental Conditions Table 12 Technical Data Climatic Environmental Conditions Operating temperature range 0 C 55 C Storage temperature range 25...

Page 22: ...ile 1Z 28 mod_1485262995837_0 docx 404006 1 Pos 18 37 Alle Serien Allgemeine M odul e Zulassungen Standar dzulassungen KC Korea C ertificate AI 20 mod_1406533217893_21 docx 160376 1 Korea Certification MSIP REM W43 AIM750 Pos 18 38 D okumentati on allgemei n Gli ederungsel emente Leerabsatz 2Z 3 mod_1224662755687_0 docx 24460 1 Pos 18 39 Serie 750 WAGO I O SYSTEM Gerätebeschr eibung Zul assung en ...

Page 23: ... Pos 18 43 4 Alle Serien Allgemeine M odul e Zulassungen Schiffszulassungen GL Ger manischer Ll oyd Cat A B C D EMC 1 3 mod_1224492724484_0 docx 24228 1 GL Germanischer Lloyd Cat A B C D EMC 1 Pos 18 43 5 Alle Serien Allgemeine M odul e Zulassungen Schiffszulassungen KR Korean Register of Shipping 3 mod_1224492806109_0 docx 24232 1 KR Korean Register of Shipping Pos 18 43 6 Alle Serien Allgemeine ...

Page 24: ...ng EN 61000 6 4 4 mod_1242798273984_21 docx 33602 1 EMC CE Emission of interference EN 61000 6 4 Pos 18 48 Alle Serien Allgemeine M odul e Nor men und Richtlini en EM V Nor men Standard EM V C E Störfestig keit EN 61000 6 2 4 mod_1242797655625_21 docx 33591 1 EMC CE Immunity to interference EN 61000 6 2 Pos 18 49 Alle Serien Allgemeine M odul e Nor men und Richtlini en EM V Nor men Schiffbau EM V ...

Page 25: ...of a status byte This status byte can be displayed via the commissioning tool WAGO I O CHECK However processing via the fieldbus coupler controller is optional which means that accessing or parsing the status information depends on the fieldbus system Pos 23 Serie 753 WAGO I O SYSTEM Prozessabbild Kl emmenbus AI Pr ozessabbild 753 0456 29 mod_1498055241293_21 docx 425250 1 The analog input module ...

Page 26: ...0000 0 000 0x8000 32768 0x00 7 5 1010 0000 0000 0 000 0xA000 24576 0x00 5 0 1100 0000 0000 0 000 0xC000 16384 0x00 2 5 1110 0000 0000 0 000 0xE000 8192 0x00 0 0 0000 0000 0000 0 000 0x0000 0 0x00 2 5 0010 0000 0000 0 000 0x2000 8192 0x00 5 0 0100 0000 0000 0 000 0x4000 16384 0x00 7 5 0110 0000 0000 0 000 0x6000 24576 0x00 10 0 0111 1111 1111 1 000 0x7FF8 32760 0x00 10 0 0111 1111 1111 1 001 0x7FF9...

Page 27: ...erl etzungsgefahr durch scharfkantige M esser kontakte 6 mod_1256193279401_21 docx 43414 1 Risk of injury due to sharp edged blade contacts The blade contacts are sharp edged Handle the I O module carefully to prevent injury Pos 26 3 Serie 750 WAGO I O SYSTEM Wichtige Erläuterungen Sicherheits und sonstig e Hinweise Achtung Achtung Buskl emmen nur in vorgesehener R eihenfolg e stecken 6 mod_125619...

Page 28: ... devices Pos 26 8 Serie 750 WAGO I O SYSTEM M ontieren D emontieren I O Modul einfüg en 3 mod_1231769726703_21 docx 25989 3 1 5 2 1 Inserting the I O Module 1 Position the I O module so that the tongue and groove joints to the fieldbus coupler controller or to the previous or possibly subsequent I O module are engaged Figure 6 Insert I O Module Example 2 Press the I O module into the assembly unti...

Page 29: ...ring Before removing a 753 Series I O Module from the node you must first remove the plug pluggable wiring from the I O module see section Plug Removal 1 Remove the I O module from the node by pulling the tab Figure 8 Removing the I O Module Example Electrical connections for data or power jumper contacts are disconnected when removing the I O module Pos 26 11 D okumentati on allgemei n Gli ederun...

Page 30: ...s The plug can be completely removed together with the wiring simplifying replacement of defective modules from the assembly Plugs and coding fingers are not included in the scope of supply Plugs of the 753 Series and coding fingers are not included in the scope of supplied items and may be ordered as accessory items Figure 9 Plug and I O Module Miniature WSB marking tags ensure that the right plu...

Page 31: ... Mounting 31 753 456 2 AI 10 V DC Differential inputs Manual Version 1 2 0 Figure 11 Attachment of Cable Binders Pos 26 13 D okumentati on allgemei n Gli ederungsel emente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 32: ...stic pins and sockets facilitates mating of the I O module with the appropriate plug 1 Insert the pin into the socket Figure 12 Assembling the Coding Fingers 2 Position the assembled coding fingers in the I O module Due to its design each coding finger allows 4 different coding options i e 16 different options using 2 coding fingers Figure 13 Inserting the Coding Fingers 3 Place the plug onto the ...

Page 33: ...0 4 When the plug is removed the sockets remain in the I O module The coded plug can only fit in the corresponding coded I O module see figures below Figure 15 Sure Match Coding Fingers Pos 26 15 D okumentati on allgemei n Gli ederungsel emente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 34: ...e I O module by pulling the orange pull tab on the plug toward the top of the I O module Figure 16 Pulling the Pull Tab The plug detaches from the I O module Figure 17 Removing the Plug Without Tools 2 Alternatively you can also use a standard screwdriver at the position shown in the figure below to remove the plug Figure 18 Removing the Plug Using a Screwdriver Pos 27 D okumentation allgemei n Gl...

Page 35: ...ductors Only connect one conductor to each CAGE CLAMP Only one conductor may be connected to each CAGE CLAMP Do not connect more than one conductor at one single connection If more than one conductor must be routed to one connection these must be connected in an up circuit wiring assembly for example using WAGO feed through terminals 1 For opening the CAGE CLAMP insert the actuating tool into the ...

Page 36: ...ge Erläuterungen Sicherheits und sonstig e Hinweise Hi nweis Hinweis Geschir mte Signalleitung en ver wenden 7 mod_1265723251019_21 docx 50140 1 Use shielded signal lines Only use shielded signal lines for analog signals and I O modules which are equipped with shield clamps Only then can you ensure that the accuracy and interference immunity specified for the respective I O module can be achieved ...

Page 37: ...er eich Serie 750 3 mod_1234272230203_21 docx 27500 1 The WAGO I O SYSTEM 750 electrical equipment is designed for use in Zone 2 hazardous areas The following sections include both the general identification of components devices and the installation regulations to be observed The individual subsections of the Installation Regulations section must be taken into account if the I O module has the re...

Page 38: ...on Examples Pos 36 5 All e Seri en Allgemei ne Module Ü berschriften Ebene 3 Kennzeichnung für Eur opa g emäß ATEX und IECEx Ü berschrift 3 29 mod_1493822925932_21 docx 420432 3 1 7 1 1 Marking for Europe According to ATEX and IECEx Pos 36 6 Serie 750 WAGO I O SYSTEM Einsatz in Ex Ber eichen Beispiel bedruckung ATEX und IEC Ex_TUEV07_2017 14 mod_1360569228625_21 docx 111294 1 Figure 21 Marking Exa...

Page 39: ... of the enclosure without a dust layer Dc Equipment protection level EPL Mining I Equipment group Mining M2 Category High level of protection Ex Explosion protection mark d Type of protection Flameproof enclosure I Explosion group for electrical equipment for mines susceptible to firedamp Mb Equipment protection level EPL Gases II Equipment group All except mining 3 G Category 3 Zone 2 Ex Explosio...

Page 40: ... 8 Serie 750 WAGO I O SYSTEM Einsatz in Ex Ber eichen Beispiel bedruckung ATEX und IEC Ex_TUEV12_Ex i_2017 14 mod_1360569320118_21 docx 111298 1 Figure 23 Marking Example for Approved Ex i I O Module According to ATEX and IECEx Figure 24 Text Detail Marking Example for Approved Ex i I O Module According to ATEX and IECEx ...

Page 41: ...rotection Ex Explosion protection mark d Type of protection Flameproof enclosure ia Ma Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety electrical circuits I Explosion group for electrical equipment for mines susceptible to firedamp Mb Equipment protection level EPL Gases II Equipment group All except mining 3 1 G Category 3 Zone 2 equipment containi...

Page 42: ... Textdetail N EC 500_2017 14 mod_1360580302684_21 docx 111353 1 Figure 26 Text Detail Marking Example According to NEC 500 Table 16 Description of Marking Example According to NEC 500 Marking Description CL I Explosion protection gas group DIV 2 Area of application Grp A B C D Explosion group gas group op temp code T4 Temperature class Pos 36 12 D okumentati on allgemei n Gli ederungsel emente Sei...

Page 43: ...ic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL Pos 36 14 Serie 750 WAGO I O SYSTEM Ei nsatz i n Ex Bereichen Beispi elbedruckung und Textdetail N EC 506_2017 29 mod_1497865583656_21 docx 424742 1 Figure 28 Text Detail Marking Example for Approved Ex i I O Module According to NEC 506 Table 18 Description of Marking Example for Approved Ex i I ...

Page 44: ...on protection mark nA Type of protection ia IIIC Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL X Symbol used to denote specific conditions of use Gases Ex Explosion protection mark nA Type of protection ia Ga Type of protection and equipment protection lev...

Page 45: ...mity of the WAGO I O SYSTEM 750 hereinafter product WARNING DO NOT REMOVE OR REPLACE FUSED WHILE ENERGIZED WARNING DO NOT DISCONNECT WHILE ENERGIZED WARNING ONLY DISCONNECT IN A NON HAZARDOUS AREA Before using the components check whether the intended application is permitted in accordance with the respective printing Pay attention to any changes to the printing when replacing components The produ...

Page 46: ...tentiometers Replacing fuses Wiring connecting or disconnecting of non intrinsically safe circuits is only permitted in the following cases The circuit is disconnected from the power supply The area is known to be non hazardous Outside the device suitable measures must be taken so that the rated voltage is not exceeded by more than 40 due to transient faults e g when powering the field supply Prod...

Page 47: ...ed to connect to external antenna 758 910 WARNING Product components with fuses must not be fitted into circuits subject to overloads These include e g motor circuits WARNING When installing I O module 750 538 Control Drawing No 750538 in the manual must be strictly observed Pos 36 22 D okumentati on allgemei n Gli ederungsel emente Leerabsatz 2Z 3 mod_1224662755687_0 docx 24460 1 Pos 36 23 D okum...

Page 48: ... Figure 16 Pulling the Pull Tab 34 Figure 17 Removing the Plug Without Tools 34 Figure 18 Removing the Plug Using a Screwdriver 34 Figure 19 Connecting a Conductor to a CAGE CLAMP 35 Figure 20 Connection Example 753 456 36 Figure 21 Marking Example According to ATEX and IECEx 38 Figure 22 Text Detail Marking Example According to ATEX and IECEx 38 Figure 23 Marking Example for Approved Ex i I O Mod...

Page 49: ...hnical data inputs 20 Table 10 Technical Data Field Wiring 21 Table 11 Technical Data Data Contacts 21 Table 12 Technical Data Climatic Environmental Conditions 21 Table 13 Process Image 26 Table 14 Description of Marking Example According to ATEX and IECEx 39 Table 15 Description of Marking Example for Approved Ex i I O Module According to ATEX and IECEx 41 Table 16 Description of Marking Example...

Page 50: ...3 1 Pos 43 D okumentation allgemei n Einband Einband H andbuch R ückseite 2015 9 mod_1285229376516_21 docx 64944 1 WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastraße 27 D 32423 Minden Phone 05 71 8 87 0 Fax 05 71 8 87 1 69 E Mail info wago com Internet http www wago com Ende der Liste für Textmar ke Ei nband_hinten ...