Wallenstein BXTR6438F, Operator'S Manual

Page 1: ...OPERATOR S MANUAL Trailer Wood Chipper Serial number 2E9US1111KS091353 and up BXTR6438F P Document Number Z97073_En Rev Apr 2021 TECHNOLOGY...

Page 2: ...your Wallenstein dealer or the distributor if you need assistance information or additional copies of the manuals Units of measurement in Wallenstein Equipment technical manuals are written as US Cus...

Page 3: ...Control Bar 22 3 6 P3 PULSE Electronic Control System 23 3 7 Ball and Coupler 30 4 Operating Instructions 31 4 1 Safety Rules 31 4 2 To the New Operator or Owner 31 4 3 Pre operation Checklist 32 4 4...

Page 4: ...very date I have thoroughly instructed the buyer on the equipment care adjustments safe operation and applicable warranty policy and reviewed the manuals Dealer Address City State Province ZIP Postal...

Page 5: ...anufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAWR PNBE KG GVWR PNBV KG DIMENSION RIM JANTE E R I T PNEU COLD INFL PRESS PR...

Page 6: ...indicate machine model and serial number and other important information VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHI...

Page 7: ...ractices IMPORTANT To avoid confusing equipment protection with personal safety messages a signal word IMPORTANT indicates a situation that if not avoided could result in damage to the machine 2 3 Why...

Page 8: ...is not qualified and is exposed to possible serious injury or death It is the owner s responsibility to make sure to the operator has familiarity and understanding of the machine DO NOT modify disabl...

Page 9: ...able safety practices This machine must be used with all its safety equipment properly installed to minimize the chance of accidents When operating this equipment always have at least two workers pres...

Page 10: ...teous driver Always yield to oncoming traffic in all situations including narrow bridges intersections and so on Watch for other traffic when near or crossing roadways Do not drink and drive Before tr...

Page 11: ...ure stream of hydraulic fluid seek medical attention immediately Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface Relieve pressure in the hydraulic system...

Page 12: ...deral land DO NOT touch hot muffler engine body or cooling fins Contact may cause burns DO NOT run engine with air cleaner or air cleaner cover removed Be sure to Remove the wire from the spark plug w...

Page 13: ...ovided below can be used Make periodic reviews of Safety and Operation a standard practice for all operators Review again at the startup of every season The design and manufacture of this product conf...

Page 14: ...panel shows the message how to avoid the hazard Hazard How to avoid the hazard Practicing good safety means becoming familiar with safety signs and warnings and being aware of the situations that requ...

Page 15: ...15 BXTR6438 Z94207 Z94120 Z94237 175mm 7 0 Z94120 Z94207 Z94203 Z94419 L Safety Signs 1 1 5 5 8 8 9 9 10 11...

Page 16: ...a fluid release from the hydraulic coupler the oil and container could reach temperatures of 180 C 356 F To prevent severe burns wait for the oil and container to cool before attempting any maintenan...

Page 17: ...ome to a com plete stop before clearing obstructions 10 Caution Risk of personal injury or equipment damage Do not put material larger than 7 0 175 mm diameter into the chipper Attempting to chip anyt...

Page 18: ...s that are missing or have become illegible Parts that were replaced with a safety decal on them must also have the safety sign replaced Replacement safety signs are available from your authorized Dis...

Page 19: ...on the BXTR6438 and apply them as conditions demand OFF Turn key fully counterclockwise to stop the electrical system power and turn the engine off RUN ON Turn clockwise to the centre detent for the...

Page 20: ...detailed parts breakdown see your dealer or visit the Wallenstein website to download the BXTR6438 Parts Manual Hood Deflector Discharge Chute Ledger Blade Twig Breaker Feed Roller Control Bar Feed H...

Page 21: ...required 3 Lock the deflector into position by lowering the handle into one of the slots Slots Deflector Grip Handle Latch Handle 3 4 Discharge Chute The discharge chute is designed with a spring load...

Page 22: ...tion away from the feed table into the forward stop position and feed rollers stop turning 2 Push the bar to the next detent position and the feed rollers begin to turn forward feed This is the normal...

Page 23: ...wing the rotor to recover If it slows below the minimum rotor speed setting P3 auto reverses the feed rollers preventing a stall out Wood material is then pulled away from the rotor giving it the oppo...

Page 24: ...oft key buttons 2 Soft Key Indicator Icons These icons are displayed directly above the Soft Key Navigation Buttons They indicate your current selection options and are only shown when that selection...

Page 25: ...AL amber feed rollers are stopped FORWARD FORWARD green arrows feed rollers are going forward Material in the rollers is pushed into the rotor LOW RPM LOW RPM green arrows with the feed control bar in...

Page 26: ...set the default operating parameters for your machine Enter Password This password protected menu provides access to factory settings Use the Up and Down arrows to cycle through the menus The active s...

Page 27: ...ED 0000 Sets the rpm point where feed rollers start up Min Rotor rpm MIN ROTOR RPM 0000 Sets the low rpm point where the feed rollers auto reverse If the rotor speed slows down under load below this s...

Page 28: ...fault values 01234 SETTINGS FEED SETTINGS RESET DEFAULTS DIAGNOSTICS SELECT MACHINE ENTER PASSWORD 01252 ARE YOU SURE YOU WANT TO RESET Fig 6 Reset Defaults Screen Diagnostics screen The Diagnostics s...

Page 29: ...e to Select Machine then press Press the Up or Down arrows to find your machine model Press to save your selection and P3 returns back to Settings menu Pressing Home icon exits to the Settings screen...

Page 30: ...it is snug and the hitch ball is secure c Crank the jack up 6 Attach the safety chain securely to the tow ve hicle to prevent unexpected separation Cross the chains when attaching to the tow vehicle 7...

Page 31: ...r s manual and heed the safety signs on the Trailer Wood Chipper They are there for your safety as well as the safety of others The safe use of this machine is strictly up to you the operator Personal...

Page 32: ...A Pre operation checklist is provided for the operator It is important for both the personal safety and main taining good mechanical condition that this checklist is followed Before operating the Wood...

Page 33: ...Open the latch on the feed table and carefully lower the feed table 5 Turn the discharge chute to the desired posi tion and adjust the defector as required 6 Check the battery cable and if required c...

Page 34: ...work 8 Check tire pressure Inflate as required 9 Check condition of electrical and hydraulic com ponents Keep all components in good condition 10 Check all fluid levels Top up as required B After oper...

Page 35: ...and 4 Close the choke if the engine is cold 5 Move the throttle to its 1 4 throttle position If the throttle is set any higher the centrifugal clutch could potentially engage and stall a cold engine 6...

Page 36: ...ers off Be aware of the size and shape of the material crotchety curved branches and logs can move in unpredictable ways as they pass through the feed rollers Large curved pieces should be cut to smal...

Page 37: ...ed between the input opening and the rotor 7 Check that everyone is clear of machine before restarting engine 8 Start the engine and resume working 4 8 1 Severe plug 1 Ensure the machine is in safe co...

Page 38: ...while the rotor is moving 13 When all debris has been removed lower the upper roller housing back into position and tighten up the housing bolts 14 Close the upper rotor housing Tighten fasteners to...

Page 39: ...an area around fuel compartment lid and open it 3 Remove cap 4 Using a clean funnel fill fuel tank to 1 2 13 mm below bottom of filler neck to provide space for any fuel expansion Do not overfill 5 In...

Page 40: ...orking 6 Check tire air pressure Check for cuts or damaged rims 7 Check lug nuts and re torque if necessary New chippers check after 20 25 mi 32 40 km and regularly check weekly 8 Inspect and replace...

Page 41: ...l entangled material 6 Remove all remaining material and debris from the machine 7 Thoroughly wash the machine with a pressure washer or water hose to remove all dirt mud or debris 8 Check the conditi...

Page 42: ...odically tighten all bolts nuts and screws and check that all electrical and fuel connections are properly secured to ensure chipper is in a safe condition When completing a maintenance or service fun...

Page 43: ...D On a regular basis check all nuts bolts and screws and ensure they are all properly secured Location Grease Points 50 hrs or Annually 1 Upper Left Roller Bearing 2 Lower Left Roller Bearing 3 Left...

Page 44: ...removed WARNING Every 100 hr or annually wash and clean wood chipper re move entangled material wood chips small debris E G Hydraulic Filter replace every 100 hr or annually Battery check every 50 hr...

Page 45: ...d e S e c u r e f a s t e n e r s L u b r i c a t e H i n g e s P i v o t P o i n t s T i r e s W h e e l W h e e l B e a r i n g s E n g i n e O i l L e v e l F u e l L e v e l B e l t D r i v e T e...

Page 46: ...of the oil in the tank located just above the tool box lid Hydraulic oil level should be checked daily and the quality of the oil should be inspected every 50 hr If the oil is dirty or smells burnt i...

Page 47: ...n flush the tank 6 Replace the Allen screw and refill the tank with 30 L 7 US Gal of Dexron III hydraulic oil 7 Dispose of used oil in a environmentally acceptable fashion 5 7 Hydraulic Oil Filter The...

Page 48: ...charger manufacturer for detailed instructions 1 Remove battery from unit 2 Use a battery carrier to lift the battery or place hands at opposite corners to avoid spilling acid through the vents 3 Pla...

Page 49: ...h the new dual band belt Turn the belt tensioning nuts clockwise to tighten the belt ensure you tighten both nuts equally 5 Check the tension by pushing on the belt with your fore finger and measure i...

Page 50: ...lts that hold the belt guard to the chip per remove the belt guard 3 Check the tension by pushing on the belt with your fore finger and measure its defection Drive belt should deflect no more than 3 8...

Page 51: ...e straight edge and the sheaves measure the gap A 7 If there is more than 1 32 8 mm offset then ad justment is required 8 To adjust alignment a Loosen the set screw on the bushing attached to rotor sh...

Page 52: ...d from the rotor when sharpening Always sharpen the blades at a 45 angle to provide the best cutting effect as it meets the stationary blade Be sure to tighten the blade mounting bolts to their specif...

Page 53: ...e between the ledger and rotor blades at 1 32 1 16 76 1 52 mm Forfastandeasysetting useourchipper clearance setting gauge available from your dealer see accessories 5 Tighten down bolts as specified i...

Page 54: ...igned to release the overheated fluid in the coupling avoiding damage to seals etc If the fusible plug releases there will be a sudden loss of power to the rotor and a noticeable puddle of fluid will...

Page 55: ...n 1 The basin is located under the fluid coupler and is held on by 2 bolts 2 Support the spill basin and carefully remove the 3 bolts that hold the basin in place 3 Remove the basin and carefully dump...

Page 56: ...raming incorrect Adjust programming or return to factory settings Filter is dirty change filter Hydraulic oil is contaminated inspect oil condition dirt foaming Replace oil Lower roller is jammed not...

Page 57: ...ated issues Brakes wheel bearing related issues Obstructed discharge Clear debris from discharge chute Ensure machine is off Fluid coupler not engaged Check fluid level in the coupler is correct belt...

Page 58: ...draulic flow Engine related issues Clutch related issues Brakes wheel bearing related issues Obstructed discharge Clear debris from discharge chute Ensure machine is off Fluid coupler not engaged Chec...

Page 59: ...s dirty change filter Hydraulic oil is contaminated inspect oil condition dirt foaming Replace oil Lower roller is jammed not cleaned out from last use Open lower roller cleanout and clean out chips J...

Page 60: ...pt with any claim This warranty does not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect damage or loss of pro...

Page 61: ...draulic Fluid Level Site Glass Fuel Level Gauge EPA Emission Compiant Stop Forward Reverse Stop Feed Roller Control Bar 360 Rotating Discharge chute Tool Compartment Lockable Fuel Hydraulic Compartmen...

Page 62: ...lues by 5 NOTE Bolt grades are identified by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12...

Page 63: ...le Torque wrenches are the best method to assure the proper amount of torque is being applied to a fastener Wheel lugs should be torqued before first road use and after each wheel removal Check and re...

Page 64: ...Engine 46 Hydraulic Oil Drain 47 Hydraulic Oil Fill 46 Hydraulic Oil Filter 47 Servicing the Battery 48 Maintenance Decals 6 Max Feed Speed 27 Min Feed Speed 27 Min Rotor rpm 27 O Operating Instructi...

Page 65: ...cord 45 Service Illustration 43 Service Record 45 Severe plug 37 Sharpening Rotor Blades 52 Sheave 51 Sign off form 13 Specifications 61 Machine Specifications 61 Spill basin 55 Starting Procedure 35...

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