Walter Surfox 103, User Manual

Page 1: ...User s Guide 60 C 780 ...

Page 2: ...he reservoir 10 C Mounting a cleaning pad C Mounting a cleaning pad C Mounting a cleaning pad 10 D Plugging in the power cord D Plugging in the power cord D Plugging in the power cord 11 E Plugging in the ground clamp 11 VI Using the hand wand to clean and passivate 12 A Selecting the proper pumping mode 12 B Cleaning and passivating 12 C Neutralizing 12 VII Using the Mini Wand optional to clean a...

Page 3: ...urfox T solution 20 XI Safety features 21 A Sparks on the tip work piece 21 B Internal temperature 21 C Welds that cannot be cleaned C Welds that cannot be cleaned C Welds that cannot be cleaned 21 XII Technical data 22 XIII Warranty and service 23 A Warranty policy 23 B Where to get service 23 2 TABLE OF CONTENTS ...

Page 4: ...years of dependable service To learn more about the other Walter products visit our websites In Canada www jwalter ca www jwalter ca In USA www jwalterinc com www jwalterinc com In Mexico mex walter com OPERATION The Surfox machine works by an electrochemical process to clean and passivate the welds on stainless steel Surfox T is a phosphoric acid solution approved for food industry which is activ...

Page 5: ...necessary 10 All electric shocks can be potentially dangerous 11 Should you encounter an electrical problem do not use the unit until qualified personnel have inspected the equipment 12 Never operate the unit with its protective cover removed 13 Stay alert at all times when handling this unit Watch what you are doing Use common sense Do not operate the tool when you are tired Never leave it runnin...

Page 6: ...ing pad Rinse the cleaning pad and wand tip with water and dry Clean dust and dirt deposits from the exterior of the unit Keep all airflow vent openings free of any obstructions Clean the power cord to prevent deterioration and check for possible damage to cord and plug Note Damaged cords must be replaced immediately by qualified personnel only Refer to Spare Parts List for the ordering number TRA...

Page 7: ...NTROL PANEL PICTOGRAMS Outlet for Mini Wand or Marking Wand Indicator for wand tip power ON Manual pumping mode Automatic pumping mode III EQUIPMENT CONTROLS III EQUIPMENT CONTROLS 6 III EQUIPMENT CONTROLS ...

Page 8: ... and reservoir Wand holder ON OFF button Accessory outlet Ground connector Control panel III EQUIPMENT CONTROLS Power cord Hand Wand hose electrical and solution supply lines B FRONT AND BACK VIEW OF THE MACHINE FRONT AND BACK VIEW OF THE MACHINE ...

Page 9: ...vate the pump To stop the pump press the OFF button When finished working with the machine in either mode make sure to press the OFF button Once the ON button is pressed there will be continuous power at the tip until the OFF button is pressed The Surfox 103 features a pivoting wand tip tungsten tip Simply loosen the plastic tightening sleeve and turn the tip for hard to reach places then re tight...

Page 10: ...t is activated it will automatically pump the liquid The quantity of liquid can be selected from less to more Pumping will continue in this mode until the OFF button is pressed C INDICATOR LIGHT Hand Wand power ON indicator The yellow light goes ON when the Hand Wand ON button is pressed and there is power to the tip Power to the tip is OFF when the Hand Wand OFF button is pressed D ACCESSORY OUTL...

Page 11: ...x 2 5mm hexagonal key for changing Tungsten cleaning tips B FILLING THE RESERVOIR Fill the reservoir in the back of the machine with Surfox T solution The reservoir holds 1 9L of Surfox T solution C MOUNTING A CLEANING PAD 10 Squeeze and insert clamp ring Insert cleaning pad with symbol facing up Firmly press in Tungsten tip Remove tip with installed pad and retaining ring 1 2 3 4 Reservoir V V V ...

Page 12: ... and size 12 AWG for 50 to 100 feet 15 to 30 meters E PLUGGING IN THE GROUND CLAMP Plug the ground clamp at the front of the unit Attach the clamp to the work piece being cleaned The cleaning and passivating process will not work if the part is not properly grounded 11 V V V START UP PROCEDURE START UP PROCEDURE START UP PROC Ground clamp ...

Page 13: ... PASSIVATING To clean and passivate press the Hand Wand ON button Make sure the cleaning pad is saturated with d passivate press the Hand Wand ON button Make sure the cleaning pad is saturated with d passivate press the Hand Wand ON button Make sure the cleaning pad is sat Surfox T solution before starting to work If the cleaning pad is too dry it will wear prematurely Start working when solution ...

Page 14: ...n page 19 1 Remove any excess Surfox T solution using a soft clean cloth 2 Spray Surfox N on the surface 3 Wipe dry with another soft clean cloth D LIST OF SUPPLIES AND PART NUMBERS Mini Wand kit part no 54 B 033 The kit includes 1 Mini Wand cleaning torch 48 R 285 1 stainless steel cleaning tip 54 B 021 10 per package 1 cleaning pad 54 B 001 10 per package 1 PTFE clamping ring 54 B 002 10 per pac...

Page 15: ... Surfox M is a different solution than Surfox T which is used in the cleaning and passivating process Surfox M is part number 54 B 053 2 Place the stencil into position 3 Ground the work piece FWLYDWH WKH 21 EXWWRQ ORFDWHG RQ WKH OHDQLQJ DQG 4 Rub the Marking Wand over the top of the stencil with a firm but light pressure You can also use a technique of dabbing the Marking Wand on the stencil 5 Re...

Page 16: ...S AND PART NUMBERS Marking kit part no 54 B 013 15 The kit includes 1 Marking Wand with 2 O rings 54 B 061 10 Marking pads 54 B 062 10 per package 1 Surfox M 350ml 54 B 053 1 black power cord 54 B 063 1 solution container 54 B 065 5 temporary stencils 54 B 064 100 per package 1 sample custom stencil VIII VIII VIII USING THE MARKING WAND OPTIONAL USING THE MARKING WAND OPTIONAL USING THE MARKING WA...

Page 17: ...ons for neutralizing Surfox T cleaning solution 1 Remove any excess Surfox T solution using a soft clean cloth 2 Spray Surfox N on the surface 3 Wipe dry with another soft clean cloth For more information about this product refer to MSDS S 03E WARNING WARNING Be sure to wipe off all excess Surfox T from the surface and neutralize otherwise the inorganic salt from the phosphoric acid will adhere to...

Page 18: ...er 54 B 017 To be used with cleaning pad 54 B 023 and narrow clamp ring 54 B 020 OR To be used with cleaning boot 54 B 007 for internal corners Narrow Tungsten Insert 60º Narrow Tungsten Insert 60º Narrow T For narrow internal surfaces and corners Part number 54 B 018 To be used with cleaning boot 54 B 008 It is easier to get into tight internal corners with the 60º insert than with the standard 9...

Page 19: ... one soft external layer which is soft so that it will not damage or scratch the work piece during the cleaning operation For longer life remove the cleaning pad and neutralize with Surfox N at the end of each working day Cleaning pads are available in two 2 sizes Cleaning pad For large flat surfaces and external angles Part number 54 B 001 To be used with tungsten insert 48 R 133 and clamp ring 5...

Page 20: ...p around the insert they avoid short circuits arcing Several shapes and sizes are available Cleaning boot For large flat internal surfaces or angles Part number 54 B 005 To be used with tungsten insert 48 R 133 Narrow Cleaning boot For narrow flat internal surfaces or angles Part number 54 B 007 To be used with tungsten insert 54 B 017 Cleaning boot 60º For large internal corners or angles Part nu...

Page 21: ...specially formulated phosphoric acid cleaning solution designed to be used only in Walter Surfox cleaning systems Surfox T Electrolyte cleaning solution 1 5L bottle Part number 54 A 005 4 x 1 5L bottles per case WARNING Do not reuse Surfox T solution after it has gone through the Surfox unit for cleaning Used solution loses its cleaning effectiveness while the waste liquid can become contaminated ...

Page 22: ...aches an acceptable level There is an internal fan inside the machine to keep all the components cool WARNING The inside temperature can increase for many reasons high ambient temperature lack of proper air circulation around the machine fluctuations in voltage electrical set up in the shop etc C WELDS THAT CANNOT BE CLEANED If the area around the weld is black not blue from contamination this is ...

Page 23: ... D 113 INPUT VOLTAGE 120 V 50 60 Hz OUTPUT VOLTAGE 30 V AC INPUT CURRENT 3 Amps OUTPUT CURRENT 10 Amps AC MAX OUTPUT VOLTAGE 33 V AC DIMENSIONS 470mm x 380mm x 250mm 18 5 x 15 x 9 75 RESERVOIR CAPACITY 1 9 L WEIGHT 16 8 kg 37 lbs 22 XII TECHNICAL DATA ...

Page 24: ...nty written or verbal is authorized In no event shall WALTER be liable for any indirect incidental or consequential damages from the sale of the WALTER be liable for any indirect incidental or consequential damages from the sale of the WALTER product This disclaimer applies both during and after the term of this warranty This warranty gives you specific rights The provisions contained in this warr...

Page 25: ...SPARE PARTS LIST LISTE DE PIÈCES LISTA DE PARTES ...

Page 26: ...WALTER SURFOX 103 Spare parts list Liste de pièces Lista de Partes 1 20 19 10 15 14 16 B C 11 12 13 17 18 A 9 8 1 2 6 3 4 5 7 D 21 26 27 22 25 23 17 18 24 17 28 18 ...

Page 27: ...WALTER SURFOX 103 Spare parts list Liste de pièces Lista de Partes 2 B 41 F 40 39 22 35 33 31 38 23 17 18 37 C D 36 35 34 33 31 0 29 30 31 32 33 E ...

Page 28: ...WALTER SURFOX 103 Spare parts list Liste de pièces Lista de Partes 3 A 42 45 46 48 47 50 66 64 65 62 63 61 51 39 44 43 60 55 53 57 67 58 56 55 54 52 59 49 ...

Page 29: ...WALTER SURFOX 103 Spare parts list Liste de pièces Lista de Partes 4 C 18 17 76 75 74 73 17 77 72 70 B 18 71 17 68 69 D 49 86 85 83 82 33 7 84 81 40 79 78 80 ...

Page 30: ...WALTER SURFOX 103 Spare parts list Liste de pièces Lista de Partes 5 102 100 103 101 98 G 100 95 101 99 98 96 97 92 93 98 94 91 F 28 90 88 89 87 ...

Page 31: ...7 48 R 136 GROUND CABLE CÂBLE DE MISE À LA TERRE PINZA DE TIERRA 8 48 R 315 SURFOX 103 COVER COUVERCLE SURFOX 103 TAPA COVERTORA SURFOX 103 9 48 S 128 SCREW 5X10 MM VIS 5X10 MM TORNILLO 5 X 10 MM 10 48 R 105 MAIN SWITCH INTERRUPTEUR PRINCIPAL INTERRUPTOR PRINCIPAL 11 48 R 317 SURFOX 103 LABEL CAN USA MEX ÉTIQUETTE SURFOX 103 CAN USA MEX ETIQUETA SURFOX 103 CAN USA MEX 12 48 R 318 SURFOX 103 LABEL ...

Page 32: ... VOLTS 21 48 R 245 WAND HOLDER PAD MOUNTING FIXTURE SUPPORT DE BAGUETTE ET DE MONTAGE DE TAMPON ALOJAMIENTO DE TORCHA 22 48 S 118 SCREW 6X20 MM VIS 6X20 MM TORNILLO 6 X 20 MM 23 48 S 120 SCREW 4X16 MM VIS 4X16 MM TORNILLO 4 X 16 MM 24 48 R 322 COVER COUVERCLE COVERTOR 25 48 R 323 FEET PATTES PIE SOPORTE 26 48 Z 202 CORD SET 120 V CÂBLE 120 V CABLE DE ALIMENTACIÓN 120 V 27 48 R 205 CORD SET 230 V C...

Page 33: ...RIDE DE CÂBLE PRENSA CABLE 38 48 R 328 PUMP SUPPORT APPUI DE POMPE SOPORTE DE BOMBA 39 48 R 329 TEFLON HOSE 2X4 MM LENGTH 4 8 M TUYAU DE TÉFLON 2X4 MM LONG 4 8 M TUBO DE TEFLÓN 2 X 4 MM LONG 4 8 M 40 48 R 330 POLYETHYLENE HOSE 4X6 MM LENGTH 800 MM TUYAU DE POLYÉTHYLÈNE 4X6 MM LONG 800 MM TUBO DE POLIETILENO 4 X 6 MM LONG 800 MM 41 48 R 255 CONTROL PANEL PCB CIRCUIT IMPRIMÉ DE PANNEAU DE CONTRÔLES ...

Page 34: ...LLO 3 X 12 MM 52 48 R 183 WAND CONNECTOR CONNECTEUR POUR BAGU ETTE CONECTOR DE MANGUERA 53 48 R 185 SLEEVE WITH CONDUCTOR MANCHON AVEC CONDUCTEUR SUPLEMENTO CON CABLE 54 48 R 187 VITON O RING 27X1 5 MM JOINT EN O EN VITON 27X1 5 MM O RING 27 X 1 5 MM 55 48 R 186 VITON O RING 26 7X1 78 MM JOINT EN O EN VITON 26 7X1 78 MM O RING 26 7 X 1 78 56 48 R 333 SLEEVE MANCHON CODO DE TORCHA 57 48 R 334 CONDU...

Page 35: ...UE COMPLÈTE VALVULA COMPLETA 67 48 R 189 VITON O RING 18 6X2 4 MM JOINT EN O EN VITON 18 6X2 4 MM O RING 18 6 X 2 4 MM 68 48 R 336 COOLING FAN 120 V VENTILATEUR 120 V VENTILADOR 120 V 69 48 R 337 COOLING FAN 230 V VENTILATEUR 230 V VENTILADOR 230 V 70 48 R 338 PROTECTIVE GRID FOR FAN GRILLE DE PROTECTION POUR VENTILATEUR REJILLA PROTECTORA 71 48 S 123 SCREW 4X50 MM VIS 4X50 MM TORNILLO 4 X 50 MM 7...

Page 36: ... R 345 FLANGE BRIDE BRIDA 83 48 R 346 TANK 103 203 RÉSERVOIR 103 203 TANQUE 103 203 84 48 R 347 TANK CAP BOUCHON DU RÉSERVOIR TAPÓN DE TANQUE 85 48 R 348 GASKET FOR TANK 103 203 JOINT D ÉTANCHÉITÉ POUR RÉSERVOIR 103 203 JUNTA DE TANQUE 103 203 86 48 S 125 SCREW 5X8 MM VIS 5X8 MM TORNILLO 5 X 8 MM 87 48 R 349 TRANSFORMER WITH PC BOARD 120 230 V TRANSFORMEUR AVEC CIRCUITS IMPRIMÉS 120 230 V TRANSFOR...

Page 37: ...ECTION DE LA POMPE POUR TUYAU CONECTOR 96 48 R 194 SPLIT SLEEVE MACHON FENDU SEPARADOR DIAM 4 97 48 R 195 SPLIT SLEEVE MANCHON FENDU SEPARADOR DIAM 4 98 48 R 310 VITON O RING 15 6X1 78 MM JOINT EN O DE VITON 15 6X1 78 MM O RING 15 6 X 1 78 MM 99 48 R 325 REVOLVING CONNECTOR CONNECTEUR PIVOTANT CONECTOR 100 48 R 309 DUCKBILL VALVE VALVE DUCKBILL VALVULA DE BOMBA 101 48 R 308 VALVE SEAT SIÈGE DE VAL...

Page 38: ...WALTER SURFOX 103 Spare parts list Liste de pièces Lista de Partes 13 SURFOX 103 ELECTRICAL DIAGRAM SURFOX 103 DIAGRAMME ÉLECTRIQUE SURFOX 103 DIAGRAMA ELÉCTRICO 1 2 3 4 5 6 7 8 ...