Warmco XR Series, Instruction Manual

Page 1: ...on from 2019 THIS DOCUMENT MUST ABSOLUTELY BE READ BEFORE STARTING THE INSTALLATION INSTRUCT USER AND LEAVE THIS DOCUMENT WITH HEATER FOR REFERENCE Date 01 02 2019 Instruction manual version XR GB 400...

Page 2: ...L 11 5 FUNCTIONING OF THE UNIT 14 5 1 GENERAL 14 5 2 BURNER CYCLE 14 5 3 DELTA T REGULATION TEMPERATURE CONTROLLED DE STRATIFICATION FAN 14 5 4 SUMMER VENTILATION 14 5 5 HIGH LIMIT PROTECTION 15 5 6 F...

Page 3: ...switch The main gas switch should be situated upstream in the gas line near the heater Turn off all electric power to the appliance After working on the heater always check for gas leaks Close the doo...

Page 4: ...be prevented that chlorine or other corrosive containing vapours are sucked into the air intake These vapours will result in corrosion of the heat exchanger and a leakage of condensate and flue gas De...

Page 5: ...0 450 0 450 0 600 Electrical Power stand by kW 0 004 0 004 0 004 0 004 0 004 0 004 Electrical Current max A 1 1 1 1 1 1 2 0 2 0 2 6 Emission efficiency s flow 96 1 93 3 90 6 91 7 91 2 90 8 Seas space...

Page 6: ...Instructions condensing Air heaters type XR version XR GB 4001 a Page 6 25...

Page 7: ...of the heater The heater can be installed horizontally or on an angle of maximum 45 degrees downwards When the heater is installed other than horizontal Always re adjust the CO2 setting from the gas...

Page 8: ...001 a Page 8 25 Available suspensions Standard bracket Design bracket Horizontal or vertical horizontal vertical rotatable XR10 30 GA 8610 XR10 30 GA 8630 XR40 60 GA 8620 Suspension kit vertical Suspe...

Page 9: ...w voltage bus communication 4 3 2 Room thermostat The heater can only be controlled by special modulating Winterwarm room thermostats The Multi Therm Comfort modulating digital clock thermostat with o...

Page 10: ...roof or wall terminal and also for the piping between the heater and the terminal Only so the installation is approved Do not use terminals for condensing appliances This can lead to water inside the...

Page 11: ...tem This however will evaporate if the heater is operating for a longer period of time If the straight length of the discharge flue is longer than 4 meters this condensation will not evaporate again a...

Page 12: ...the clamp yet 9 Fit the gasket and the twin tube connection Make sure that the gasket is not damaged Ensure that the flue tube and the air inlet tube are not exchanged the flue tube is the pipe in the...

Page 13: ...only with allowed lubricant from the manufacturer Maximum 1 of soap or water is allowed ATENTION Do not use grease Vaseline or oil Fixation Fix every elbow on or near the socket Exception when connect...

Page 14: ...Burner off Gas valve closes the flame stops 11 Post Purge Burner fan purges with fresh air System fan cools the heat exchanger Minimum burn time 4 minutes The heater will always burn minimum 4 minutes...

Page 15: ...age 6 Putting into operation and adjustment 6 1 General Prior to packaging each unit is checked in detail on safety and functioning It is adjusted to the right efficiency of combustion In general the...

Page 16: ...rews to adjust the gas control the Offset adjuster and the Ratio adjuster The Offset adjuster is used in Low fire The Ratio adjuster is used in High fire Put the heater into operation at high fire thr...

Page 17: ...urner fan Burner fan does not work 6 L 6 L 7 Burner fan Burner fan rotates at the wrong speed 7 L 8 9 10 11 12 Internal error Internal error 13 L 13 Pressure switch Pressure switch is closed in stand...

Page 18: ...ltage too hot E 67 Pressure switch Too many pressure switch errors 11 E 68 Flue temp sensore Flue temperature too high 3 E 69 internal Appliance temporarily paused automatic restart will follow 13 War...

Page 19: ...k the error code after a new power up Case 13 Internal error Power up the heater again else replace the print board Case 14 Pressure switch closed during stand by When the heater is in standby the pre...

Page 20: ...the inspection switch off the electric power to the heater with the maintenance switch and close the manual gas valve Take out the burner complete with flange and pre mix fan by unscrewing the 6 off M...

Page 21: ...d to be set as follows S1 switch 1 at the ON position and J14 at 1 The change of these switches need to be performed without power on the Heater otherwise these settings take no effect 9 3 Installatio...

Page 22: ...ype XR version XR GB 4001 a Page 22 25 PE L 5 4 N 5 4 5 4 5 4 22 C L N PE L N L N PE L N L N PE L N L N 1 2 3 4 5 6 7 8 ON 1 0 1 2 3 4 5 6 7 8 ON 1 0 S1 J14 1 2 3 4 5 6 7 8 ON 1 0 1 2 3 8 1 2 3 22 C L...

Page 23: ...N 5 6 RT N L 230 Vac L N 11 12 22 C 20K 25 C 22 C F1 20K 25 C 20K 25 C J9 1 J9 3 J9 2 J9 4 J6 1 J6 8 J6 2 J6 9 J6 3 J6 10 J6 4 J6 11 J6 5 J6 12 J6 6 J6 13 J7 1 J7 2 J7 3 J7 4 J7 5 J7 6 J7 7 J7 8 J7 9...

Page 24: ...GA3000 GA3000 GA3000 GA3000 GA3000 GA3000 7 System fan IX4201 IX4201 IX4201 IH4206 IH4206 GX4207 8 Main board EBM 966 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 9 Pressure switch GX3932 GX3932 GX3932...

Page 25: ...Instructions condensing Air heaters type XR version XR GB 4001 a Page 25 25 11 3 Exploded view XR40 60 11 5 6 13 8 1 2 9 12 11 14 10 7...