WarmFlow 50/70, Installation & Servicing Manual

Page 1: ...EBIRD BOILERHOUSE MODEL 50 70 70 90 WHITEBIRD UTILITY ROOM SYSTEM BOILER 50 70 70 90 90 120 120 150 150 200 KABIN PAK EXTERNAL BOILERHOUSE MODULES 50 90 SLIMLINE KABIN PAK EXTERNAL BOILERHOUSE MODULE...

Page 2: ...ure continued reliable operation and fuel economy it is recommended that the boiler is serviced annually by an OFTEC registered technician NI CUSTOMERS ONLY Warmflow Engineering Service division NI pr...

Page 3: ...Goldbirds 17 6 0 Technical Data 19 6 1 Goldbird Whitebird Bluebird 19 6 2 Industrial Bluebirds 21 7 0 Air Supply 22 7 1 Open Flue Boilers 22 7 2 Balanced Flue Boilers 22 8 0 Flues 23 8 1 Conventional...

Page 4: ...removing the reset cover and pressing the reset button If the burner goes to lockout it can be reset by pressing the illuminated red reset button on the burner control box Combustible material must n...

Page 5: ...pply The mains water connection for the filling loop has been left free for the installer to fit a 15mm copper pipe The pipe can be routed over the top of the boiler down one of the side channels or t...

Page 6: ...RMOSTAT POCKET WHITEBIRD THERMOSTAT GOLDBIRD CONTROL PANEL BAFFLES INSULATION SHIELD DOOR INSULATION DOOR GASKET SERVICE DOOR BOILER CONTROL THERMOSTAT LIMIT THERMOSTAT RESET BUTTON COVER SERVICING DO...

Page 7: ...es respectively FRONT FRONT 50 90 4 in number heavy baffle to the bottom Note Before firing make sure the baffles have not been dislodged in transit and are correctly positioned To achieve maximum eff...

Page 8: ...ow and return connections on each side of the boiler for connection to the central heating and domestic hot water systems Each shell is covered by the manufacturer s warranty of 5 years effective from...

Page 9: ...956 H 128 128 128 128 128 MODEL 50 70 70 90 90 120 120 150 150 200 K 4x1 4x1 4x11 2 4x11 2 4x11 2 3 2 Bluebird Boilerhouse Models B E K J H C A F G D L J 127 127 127 127 127 152 A 688 688 688 965 965...

Page 10: ...A E F N B K L M H C MODEL 50 70 70 90 90 120 120 150 150 200 J 554 554 541 809 809 A 892 892 892 1089 1089 B 732 732 942 902 902 C 636 636 636 836 836 D 373 373 373 373 373 E 188 188 188 188 188 F 19...

Page 11: ...6 636 D 156 156 E 191 191 F 554 554 G 138 138 H 85 85 K 137 137 L 554 554 M 50 50 N 188 188 3 6 Slimline Kabin Pak When installing a Slimline Kabin Pak against a wall allow 600mm to the front and rear...

Page 12: ...a combination of long extension pieces 600mm and short extension pieces 300mm 102 712 MAX 225 MAX 175 MIN 490 MIN 125 3 7 2 Easy Fit High Level Balanced Flue The HLBF is available in 4 fixed horizont...

Page 13: ...N MIN 435 560 735 MAX 610 860 910 A E A F A C E FLUE PACKS DIM A ALL MODELS MIN 860 1035 1160 1385 1510 MAX 1160 1210 1510 1560 1860 A C F A C C E A C C F A D E A D F FLUE PACKS DIM A 50 70 70 90 90 1...

Page 14: ...ractice and the recommendations made in the relevant British Standards The use of inappropriate pipe sizes and incorrect plumbing leading to system and boiler noise is not covered under the boiler war...

Page 15: ...25 50 75 100 125 150 175 200 225 250 275 300 INITIAL CHARGE TOTAL SYSTEM VOLUME VESSEL VOLUMES 4 8 System Filling Water loss from a sealed system as indicated by a reduction in pressure on the pressu...

Page 16: ...vely earthed and all external wiring should comply with current IEE Regulations 5 1 Dual Immersion Thermostat Bluebird and Whitebird Boilers CONTROL BOX 535SE LD M M Oil Valve Photoresistance Black Wh...

Page 17: ...5 3 Control Panel Wiring Goldbird Boilers Page 15...

Page 18: ...king plate programmer bracket Remove bracket and blanking plate from the control panel 4 Disconnect the blanking plate from bracket 2 screws 5 Feed programmer harness through the hole in the bracket T...

Page 19: ...g Diagrams Goldbird Boilers with Internal Programmer Note Bluebirds and Whitebirds should be treated as simple boilers and wired as per the control pack manufacturers instructions 5 6 1 Honeywell Y Pl...

Page 20: ...TOR V4043H ZONE VALVE DHW V4043H ZONE VALVE HTG 5 6 2 Honeywell S Plan Independant CH DHW fully pumped Note Bluebirds and Whitebirds should be treated as simple boilers and wired as per the control pa...