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WARN INDUSTRIES 

PAGE   1 

84855A2

INJURY HAZARD

Failure to observe these instructions could lead to severe injury or death.

Always

 use extreme caution when drilling on any vehicle.  Make sure that all fuel lines, brake lines, electrical

wires, and other objects are not punctured or damaged when / if drilling on the vehicle.  Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be dam-

aged.  Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal

injury.

Always

 wear safety glasses when installing this kit.  A drilling operation will cause flying metal chips.  Flying

chips can cause eye injury.

Always 

use extreme caution when cutting and trimming during fitting.

Always

 remove jewelry and wear eye protection.

Never

 lean over battery while making connections.

Never route electrical cables:

Across any sharp edges.
Through or near moving parts.
Near parts that become hot.

Always

 insulate and protect all exposed wiring and electrical terminals.

Always

 install terminal boots as directed in installation instructions.

Always 

use appropriate and adequate care in lifting components into place.

Always

 insure components will remain secure during installation and operation.

Always

 tighten all nuts and bolts securely, per the installation and operation.

Always

 perform regular inspections and maintenance on the winch, winch mount and related hardware.

Never

 operate this 

WARN

 product with damaged or missing parts.

 

WARNING

INSTALLATION INSTRUCTIONS

WINCH

 MOUNTING KIT

 

Part Number:

 

84704

Application:

 Honda Rancher TRX420

Your safety, and the safety of others, is very important.  To help you make informed decisions about 
safety, we have provided installation and operating instructions and other information on labels and in 
this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible 
to warn you about all potential hazards associated with this product, you must use your own good judg-
ment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT 
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUC-
TIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid 

personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.  These 

signal words mean:

WARNING signals a hazard that could  cause serious injury or death, if you do not follow 

recommendations.  

CAUTION signals a hazard that may cause minor to moderate injury, if you do 

not follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to emphasize 

general information worthy of special attention.

Summary of Contents for 84704

Page 1: ...curely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts...

Page 2: ...ate this product if you are under 16 years of age Never operate this product when under the influence of drugs alcohol or medications Read installation and operating instructions thoroughly Notice Equ...

Page 3: ...or Saw Voltmeter or Test Light Electric Tape I Parts List Ref Description Qty A1 Upper Mounting Bracket 1 A2 Lower Mounting Bracket 1 A3 Side Mounting Bracket 1 B1 8mm 1 25 x 30mm Bolt 4 B2 8mm Flat W...

Page 4: ...they will be used to reinstall the front plastic fascia 2 Remove the two side 6mm bolts securing the front fascia figure 2 Save the fasteners as they will be used later to reinstall the front fascia R...

Page 5: ...bumper bolts that attach the front bumper to the front rack figure 5 Save the fasteners as they will be used to reinstall the front bumper 6 Remove the four remaining bumper bolts that attach the bump...

Page 6: ...ower mounting bracket Do not tighten the bolts at this time Note The end loop of the wire rope must be acces sible from the top of the drum If necessary put the winch in freespool and rotate the drum...

Page 7: ...lock washer and the upper mounting bracket Do not tighten at this time 12 Route the wire rope between the upper and lower mounting brackets A1 A2 so that the end loop is visible from the front figure...

Page 8: ...ide mounting bracket spacer B5 bumper and into the frame figure 14 and figure 17 Do not tighten at this time 16 Place the motor terminal boots on the supplied yellow and blue electrical cables Connect...

Page 9: ...six 8mm bumper bolts and the four 6mm bolts to a recommended torque of 6mm bolts 12 N m 9 ft lb 8mm bolts 37 N m 27 ft lb Terminal Boot Figure 16 Upper Motor Terminal Clearance Figure 17 Lower Motor...

Page 10: ...when the 6mm mount bolt is installed 20 Install the roller fairlead using the two 10mm bolts lock washers and nuts supplied with the winch figure 20 21 Reinstall the plastic radiator panel removed in...

Page 11: ...re 22 and figure 23 23 Complete the winch installation as described in the winch installation and specification guide that came with the winch Winch and winch mount installation is now com plete and s...

Page 12: ...the Installation and Specification Guide supplied in the winch kit for all wiring schematics and specific details on how to wire the winch to the ATV Notice Figure 25 Universal Wiring Installation dia...

Page 13: ...switch wires down the steering column to the contactor b Mount the winch switch in the location shown in figure 28 The recommended location is on the bottom of the left side of the handlebars It shou...

Page 14: ...e steering column figure 30 Cut back the harness protective cover and splice the red switch wire using the scotch lock supplied in the mounting kit into the pink wire located in the ignition switch wi...

Page 15: ...e the cables with supplied plastic tie straps Avoid all moving and potentially hot components of the ATV when routing the electrical cables b Route the winch wires yellow and blue from the left side o...

Page 16: ...supplied in the mounting kit to secure all electrical cables to the ATV frame Secure any excess wire along the main wire harness at the front of the ATV figure 37 Avoid all moving and potentially hot...

Page 17: ...to each use Tighten all nuts and bolts that are loose Missing stripped fractured or bent bolts or nuts need to be replaced immediately Check all cables prior to use Replace cables that are worn or fra...

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