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WARN Industries, Inc. 

95961A0

ZEON-12-S PLATINUM WINCH

Part Number

: 95960

Rated Line Pull

: 12,000 lbs. (5440 kgs)

Motor

: 12V DC, Series Wound

Controls

: Advanced Wireless Remote Control

Gear Train

: 3-Stage Planetary

Gear Ratio

: 162:1

Clutch (Freespool)

: Rotating Ring Gear

Brake

: Automatic Direct Drive Cone

Drum Diameter/length

: 3.15”/9.3” (8.0cm/23.6cm)

Kit Shipping Weigh

t: 

80 lbs (36.3 kgs)

Rope

: Synthetic, Ø 3/8” x 80’ (Ø 9.5mm x 24.4m)

Fairlead

: Hawse

Recommended Battery

: 650CCA Minimum for winching

Duty Cycle

: Intermittent

Battery Leads

: 2 GA, 72” (1.83m)

Finish

: Black Powder Coat

Warranty

: Limited Lifetime

Mounting Bolt Pattern

: 10.0” x 4.5” (254mm x 114.3mm)

Winch Dimensions

: 24.25 L x 7.14” D x 10.52” H (615.9mm L x 181.6mm D x 

267.1mmH) 

WARN Industries, Inc. 

95961A0

SERVICE INSTRUCTIONS

Should you encounter a problem during installation or operation of your winch, please 
follow these steps toward resolving the problem:

1. 

Refer to your operator’s guide and installation instructions. It has illustrations and 
detailed information on the installation and safe and proper operation of your 
winch. It also includes a replacement parts list and assembly diagrams. If you are 
unable to resolve the problem, then go to step 2.   

2. 

Contact your dealer where you purchased your winch. If, after discussing the 
problem with their parts and service staff , you are still unable to resolve the 
problem then go to step 3.

3. 

Call an Authorized WARN Service center from the list provided on the back of 
the warranty sheet included with the product. When calling, please have the 
following information available: winch model number and purchase date, make, 
model and year of vehicle.

4. 

If you are unable to resolve the problem to your satisfaction, please call Warn 
Industries Customer Service at: 1-800-543-9276. When calling, please have the 
following information available: winch model number and purchase date, make, 
model and year of vehicle. You may also contact Warn Industries by visiting our 
website: www.warn.com

SERVICE/UPGRADE KITS

 PN# 

ITEM QTY DESCRIPTION

KIT 1 

93338 

 

 

S/P ASSY_ULT PERF_TRANS_216

 

 

(2) 

S/P ASSY_END HOUSING_ULT PERF

 

 

(3) 

S/P END CAP

 

 

(4) 

S/P REMOTE CLUTCH ASSY

 

 

(5) 

S/P, DRUM SUPPORT, GEARTRAIN

 

 

SUN GEAR, 12T

 

 

10 

CARRIER ASSY, STAGE 1

 

 

11 

CARRIER ASSY, STAGE 2

  

12 1 WASHER, 

THRUST

 

 

13 

CARRIER ASSY, STAGE 3

 

 

14 

RING GEAR, 75T

  

17 1 DRIVE 

SPLINE

  

19 1 DRUM 

DRIVER

  

21 1 DRIVE 

SHAFT

 

 

 

 

KIT 2 

93036 

 

 

S/P ASSY_END HOUSING_ULT PERF END

 

 

GASKET END CAP

 

 

10 

TORX, PAN HEAD, M5-0.8X25

  

5  1 HOUSING_ULT 

PERF

  

6  1 PAWL 

STOP

 

 

ROTATING RING GEAR

  

8  1 RETAINING 

RING

  

15 1 GEARTRAIN 

GASKET

 

 

47 

TORX, PAN HEAD, M5-.08X12

 

 

 

 

KIT 3 

93596 

 

 

S/P END CAP

  

1  1 END 

CAP

 

 

GASKET, END CAP

 

 

TORX, PAN HEAD, M5-0.8X25

KIT 4 

93038 

S/P ASSY_REMOTE CLUTCH

Summary of Contents for ZEON-12-S

Page 1: ...h If after discussing the problem with their parts and service staff you are still unable to resolve the problem then go to step 3 3 Call an Authorized WARN Service center from the list provided on the back of the warranty sheet included with the product When calling please have the following information available winch model number and purchase date make model and year of vehicle 4 If you are una...

Page 2: ...Y STEEL SLEEVE 15901 26 1 GROUND CABLE 2GA 93331 28 1 S P CONTROL PACK COVER ASSEMBLY 81400 29 1 S P 12VDC CONTACTOR 89242 31 1 S P TIE PLATE 83475 32 1 X4 TORX PAN HEAD M8 1 25 x 25 88682 36 1 TORX PAN HEAD M6 1 0 x 25 83350 37 1 POWER CABLE 2GA 93120 38 1 S P SYNTHETIC ROPE ASSY 3 8x80 87914 39 1 S P FAIRLEAD HAWSE 90052 44 1 ANCHOR_PUCK 93332 45 1 S P CONTROL MODULE 93334 46 1 S P REMOTE BATTER...

Page 3: ...2 1 JOINT COUVERCLE D EXTRÉMITÉ 3 10 TORX TÊTE TRONCONIQUE M5 0 8X25 5 1 CARTER_PERF ULT 6 1 BUTÉE CLIQUET 7 1 COURONNE DENTÉE ROTATIVE 8 1 BAGUE DE RETENUE 15 1 JOINT TRAIN D ENGRENAGES 47 1 TORX TÊTE TRONCONIQUE M5 0 8X12 KIT 3 93596 S P COUVERCLE D EXTRÉMITÉ 1 1 COUVERCLE D EXTRÉMITÉ 2 1 JOINT COUVERCLE D EXTRÉMITÉ 3 5 TORX TÊTE TRONCONIQUE M5 0 8X25 KIT 4 93038 4 1 S P ENS_EMBRAYAGE DISTANT WA...

Page 4: ...blema al personal de servicio todavía no puede resolverse el problema vaya al paso 3 3 Llame a un centro de servicio autorizado de WARN cuyo teléfono encontrará en la lista provista en la parte posterior de la hoja de garantía que viene con el producto Cuando llame tenga la siguiente información a mano número de modelo del cabrestante y fecha de compra marca modelo y año de su vehículo 4 Si no es ...

Page 5: ...IÓN ACANALADA 13824 19 1 CONDUCTOR DEL TAMBOR 88251 21 1 EJE DE LA TRANSMISIÓN 92823 24 1 FUNDA DE ACERO DEL CONJUNTO DEL TAMBOR 15901 26 1 CABLE DE CONEXIÓN A TIERRA 2GA 93331 28 1 P R CONJUNTO DE LA CUBIERTA DEL PAQUETE DE CONTROL 81400 29 1 P R CONTACTOR DE 12 VCC 89242 31 1 P R PLACA DE REFUERZO 83475 32 1 X4 TORX CABEZA PLANA M8 1 25 x 25 88682 36 1 TORX CABEZA PLANA M6 1 0 x 25 83350 37 1 CA...

Page 6: ...2 1 GUARNIZIONE CALOTTA DI ESTREMITÀ 3 10 VITE TORX TESTA TRONCOCONICA M5 0 8X25 5 1 SEDE ULTIMATE PERFORMANCE 6 1 DENTE DI ARRESTO 7 1 INGRANAGGIO A CORONA SCORREVOLE 8 1 ANELLO DI TENUTA 15 1 GUARNIZIONE ROTISMO 47 1 VITE TORX TESTA TRONCOCONICA M5 0 8X12 KIT 3 93596 S P CALOTTA DI ESTREMITÀ 1 1 CALOTTA DI ESTREMITÀ 2 1 GUARNIZIONE CALOTTA DI ESTREMITÀ 3 5 VITE TORX TESTA TRONCOCONICA M5 0 8X25 ...

Page 7: ...nen fahren Sie mit Schritt 3 fort 3 Setzen Sie sich mit einem auf der Rückseite des im Lieferumfang enthaltenen Garanti escheins genannten zugelassenen WARN Kundendienstzentrum in Verbindung Bitte halten Sie beim Anruf folgende Informationen bereit Windenmodellbezeichnung und Kaufdatum sowie Marke Modell und Baujahr des Fahrzeugs 4 Wenn das Problem nicht zu Ihrer Zufriedenheit behoben werden kann ...

Page 8: ... 91051 13 1 TRÄGERBAUGRUPPE PHASE 3 88252 14 1 ZAHNKRANZ 75T 90281 17 1 ANTRIEBSKEILWELLE 13824 19 1 TROMMELANTRIEB 88251 21 1 ANTRIEBSWELLE 92823 24 1 TROMMELBAUGRUPPE STAHLHÜLLE 15901 26 1 ERDUNGSKABEL KALIBER 2 AWG 93331 28 1 S P BAUGR STEUERUNGSABDECKUNG 81400 29 1 S P 12 V DC SCHALTSCHÜTZ 89242 31 1 S P BINDEBLECH 83475 32 1 X4 TORX FLACHKOPF M8 1 25 x 25 88682 36 1 TORX FLACHKOPF M6 1 0 x 25...

Page 9: ...TS M5 0 8X25 5 1 HÖLJE_ULT PREST 6 1 SPÄRR 7 1 ROTERANDE RINGDREV 8 1 LÅSRING 15 1 PACKNING KUGGVÄXEL 47 1 TORX PAN SPETS M5 0 8X25 KIT 3 93596 SERV DEL ÄNDHYLSA 1 1 ÄNDHYLSA 2 1 PACKNING ÄNDHYLSA 3 5 TORX PAN SPETS M5 0 8X25 KIT 4 93038 4 1 SERV DEL MONT_FJÄRRKOPPLING WARN Industries Inc 95961A0 PN ARTIKEL ANTAL BESKRIVNING KIT 5 89239 SERV DEL CYLINDERSTÖD_KUGGVÄXEL 3 5 TORX PAN SPETS M5 0 8X25 ...

Page 10: ... comprou o guincho Se o problema persistir após conversar sobre o problema com o pessoal de peças e manutenção passe para a etapa 3 3 Ligue para um Centro de Serviço Autorizado WARN que consta na lista fornecida na parte de trás da folha de garantia que acompanha o produto Ao ligar esteja com as seguintes informações número do modelo do guincho e data da compra fabricante modelo e ano do veículo 4...

Page 11: ... 1 ENGRENAGEM ANELAR 75T 90281 17 1 ENCAIXE ESTRIADO 13824 19 1 ACIONADOR DO TAMBOR 88251 21 1 EIXO DE COMANDO 92823 24 1 LUVA AÇO CJTO DO TAMBOR 15901 26 1 CABO DE TERRA 2GA 93331 28 1 P R CJTO DA TAMPA DO SIST CONT 81400 29 1 P R CONTATOR DE 12 VDC 89242 31 1 P R PLACA DE UNIÃO 83475 32 1 X4 PARAFUSO TORX M8 1 25 x 25 88682 36 1 PARAFUSO TORX M6 1 0 x 25 83350 37 1 CABO DE ALIMENTAÇÃO 2 GA 93120...

Page 12: ...AANDRIJFAS KIT 2 93036 S P TANDWIELHUIS SET 2 1 PAKKING EINDDEKSEL 3 10 TORX ZWENKKOP M5 0 8X25 5 1 BEHUIZING 6 1 KLINK STOP 7 1 TANDWIEL MET DRAAIENDE RING 8 1 BORGRING 15 1 KOPPELINGSHENDEL 47 1 TORX ZWENKKOP M5 08X12 KIT 3 93596 S P END CAP 1 1 END CAP 2 1 PAKKING EINDDEKSEL 3 5 TORX ZWENKKOP M5 0 8X25 KIT 4 93038 4 1 S P EXTERNE KOPPELING WARN Industries Inc 95961A0 PN ITEM QTY DESCRIPTION KIT...

Page 13: ...ry vaiheeseen 3 3 Soita WARNin valtuutettuun huoltokeskukseen joka on tuotteen mukana tulevan takuupaperin kääntöpuolella olevassa luettelossa Kun soitat valmistaudu antamaan seuraavat tiedot vinssin mallinumero ja ostopäivä ajoneuvon merkki malli ja vuosi 4 Jos et saa ongelmaa ratkaistua tyydyttävällä tavalla soita Warn Industriesin asiakaspalveluun numerossa 1 800 543 9276 vain Yhdysvalloissa Ku...

Page 14: ... AKSELI 22 1 JARRUSARJA 23 1 VALU MOOTTORIPARI SARJA 10 93043 H O SARJ_KAUKO 40 1 KAUKO 41 1 USB_LATURI 42 1 USB_KAAPELI YKSITTÄISET ERÄT 88371 3 1 X10 TORX PANOROINTIPÄÄ M5 0 8 x 25 13874 9 1 AURINKOHAMMASP 12T 88636 10 1 KULJETIN SARJ VAIHE 1 91047 11 1 KULJETIN SARJ VAIHE 2 88543 12 1 TIIVISTYSRENGS TYÖNTÖVOI 91051 13 1 KULJETIN SARJ VAIHE 3 88252 14 1 RENGASHAMMAS 75T 90281 17 1 AJOUURROS 1382...

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