WARPP INTIG-200IDS, Owner'S Manual

Page 1: ...t warpp co in Survey No 35 16 Little Lacy House Unique Industrial Estate Dhumal Nagar Vasai EL Distt Palghar Maharashtra India PIN 401208 WARPP ENGINEERS PVT LTD Safety Functions Installation Operation Technology I Owner s Manual 1 INTIG Series ...

Page 2: ...nsulation between base metal when in damp limited but the insulation sleeve should notbe damaged Please hire professional electrical person to connect welding machine and power supply provisions section of copper wire Please hire professional electrical person to connect the welding machine and ground with Please don t touch charged parts To prevent electric shock or electric burns e It is forbidd...

Page 3: ... to the cooling fan wire feeding wheel To prevent the rotation movement part cuts Please prepare a fire extinguisher Do not weld airtight container otherwise it will break container otherwise it will explode Do not in the combustible gas welding or welding on containing combustible material of Cable must be fastened to the parent metal otherwise it will cause fire Welding place can not put combust...

Page 4: ... control cable signal and telephone lines near arc welding of electromagnetic disturbance in the surrounding area Please consider the following matters Before the installation of welding equipment the user should response to value potential problem II Environment assessment advice ensure the electromagnetic compatibility buildings Because of the conduction radiation harassment in these places it i...

Page 5: ...ifications unless it s allowed in the instructions Especially it must follow the advice of manufacturer to adjust the spark gap of the arc starting and arc stability devices 3 Welding cable Welding cable should be short and as close as possible It s better to put it on the ground 4 Equipotential connecting Please pay special attention to the connecting of all metal objects It s high dangerous when...

Page 6: ... Technical data 9 Technical data TIG welding condition for instance 8 TIG welding operation 6 M1 1Aweldinz condition for instance 7 b MMA weldinz operation 5 b Safety protection and connection confirm 4 Operations functions Installation environment and power 3 Installation and connection Front panel and function _ _ 2 Products introduction About products CONTENTS ...

Page 7: ...welding can meet the highquality requirements WS Series IGBT inverter DC tig wclding machine adopt IGBT Insulated gate bipolar transistor and fast recovery diode and so on high power switching devices inverter frequency reach 20KHz Replacing traditional transformer welding machine with compact high frequency transformer high efficiency and energy saving with higher comprehensive economic and techn...

Page 8: ...ct with power network IOutput j Gas output connect with gas pipe and torch IGas butpu 4T when press torch switch machine start to work when release the torch s itch machine keep on working press again machine stop working i I Post gasad ius IGas inpu OFF ON Back Panel Tig welding connect with torch s vitchconnectio ITorc tvlMA welding connect electrode holder TIG welding connect workpiece through ...

Page 9: ...t Fuse A 15A 15A 20A protection No fuse protection 20A 30A device 20A Input 6mnl 6mm2 6111m2 cable Output I 35mm2 50mm2 50m1112 Earth clamp 10m1112 10111m2 10m111 7 The ground slope should be no more than 1500 machine more than 30 ern 6 Welding machine more than 20 cm away from the walls the distance between the welding 5 To avoid in the environment of the strong air flow for welding operation 3 A...

Page 10: ...nection is good Installation confirmation Avoid arc spatter etc to eyes and skin exposed parts of the injury please wear special fire overalls gloves and safety shoes With helmet Take the necessary measures for air avoid inhaling the harmful gas formed during welding Safety protection Operation function l ...

Page 11: ... 4 I Adjust current according to the I thickness of workpiece and 1 1 l re f Od nachine have current preset function can I adjust the current before starting I welding LCD display will show I current 5 1 e I dl Welding current adiust switch 2T MMA 111 U J TIG o l o INTIG 250 IDS I O C IGB INVERTER I I I Open the power distribution box i 1 MMA welding operation process ...

Page 12: ...vlMAJTIG switch to the position ofTIG 2 Adjust the current according to requirements 0 WS series welding machine which have the function of preset function please adjust current through adjust the switch before welding the LCD display will show the current welding Connect welding machine gas pipe torch workpiece as above instruction 2 MMA 4T C 11 L_Q_j TIG 2T O C POWER INTIG 250 lOS 1 GrJo I I TIG...

Page 13: ... steel welding in order to reduce the degree of influence of intergranular corrosion welding current should be smaller Some important structure even heat input range determined by experiment and then according to allow heat input welding current range is determined Welding current preliminary selected check after welding weld and defects and can only be determined With the performance requirements...

Page 14: ... rate is too low poor sriffness of the air eliminate ambient air capacity is weak reduce the effectiveness of protection Gas flow is too large easily become turbulent flow make the air in will also reduce the effectiveness of protection Tungsten Current A electrode Tip diameter Tip angle diameter Cmm 0 DC tig welding mm 1 0 0 125 12 2 15 1 0 0 25 20 5 30 1 6 0 5 I 25 8 50 1 6 0 8 30 10 70 2 4 0 8 ...

Page 15: ...lding current within the use 200 a can work long time rest Note if more than the rated load the continuous use may cause performance degradation or damage to the machine I TIG 200IDS Ii TIG 2S0IDS Ii TIG 31SIDS Input Voltage 3Phase 380V 10 50Hz Rated input capacity KVA 7 9 11 2 13 8 Rated duty cycle 40 40 4D 100 Yoload current A 158 199 215 Rated welding current A 250 315 340 j No load voltage V 6...

Page 16: ...of 1GBT Through this way the stability o f output current is maintained and the dropping extemal characteristic of inverter is obtained eventually Control circuit WS IGBT series inverter DC arc welding machine adopt the full bridge inverter main circuit the 3 phase alternating current supply is rectified via 3 phase power frequency and then transmits to IGBT inverter where covert them into medium ...

Page 17: ...IIII I ...

Page 18: ... clear tum to tum circuit or insulation short circuit 2 Output current too small 2 Increase output cun ent 3 Polarity on the wrong side 3 Replace polarity 4 Control board broken 4 Replace 1 Cooling fan broken 1 Replace temperature of inverter too 2 Keep welding machine high no load operation so that 2 Overload for a long period the internal temperature decreases of time relay start to then you can...

Page 19: ... 2 Repair or replace 1 Connect well 2 Replace torch switch connect plug well tungsten electrode too obtuse I Too dirty on workpiece 2 Poor quality tungsten or broken or high voltage capacitor 2 High frequency transformers I Main control board broken output and workpiece 2 Torch switch or plug broken not work when press torch I Not connect well betw een the ARC starting difficult No high frequency ...