Warrior Winches NINJA 20SPS12-CAD, Owner'S Manual

Page 1: ...us injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subject to change without notice ENGLISH WINCH MODELS NINJA WINCH OWNERS MANUAL 20SPS12 CAD 20SPS24 CAD 20SPA12 CAD 20SPA24 CAD 25SPS12 CAD 25SPS24 CAD 25SPA12 CAD 25SPA24 CAD 35SPS12 CAD 35SPS24 CAD 35SPA12 CAD 35SPA24 CAD 45SPS12 CAD 45SPS24 CAD 45SPA12 CAD 45SPA24 CAD ...

Page 2: ...h galvanized aircraft steel cable or synthetic rope and is designed specifically for load capacity of the rated line pull of this winch The cable feeds on from underneath the drum position it is looped at one end to accept the hook 5 Fairlead Supplied with selective models For when using the winch at an angle the roller fairlead acts to guide the rope onto the drum evenly and minimizes damage to t...

Page 3: ...ers or hands DO NOT let your hands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotating the drum manually with the clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power DANGER Failure to read and understand these warni...

Page 4: ...s be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work area Do not let them handle machines tools extension cords or operate this tool WARNING Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tool...

Page 5: ...of the winch by engaging and disengaging the clutch by operating the directional controls and operating the speed controls This will ensure that the winch is working properly and will help prevent unintended damage and injury Cycling the winch prior to loading will also ensure the gears are properly aligned CAUTION Batteries contain gases which are flammable and explosive Wear eye protection durin...

Page 6: ...e If the drum is turning and collecting more cable then reverse the leads on the motor Repeat and check rotation RIGGING TECHNIQUES Locate a suitable anchor such as a strong tree trunk or boulder ALWAYS use a sling or strap as an anchor point on a object Never use the cable or hook as a anchor point attached to an object CAUTION NEVER attach the clevis hook back onto the winch cable as this could ...

Page 7: ...round and or can drive under its own power s Secure the vehicle Be sure to set the brakes and place the vehicle in park t Release the tension on the wire rope The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in transport winch cable MUST be released when equipment or vehicle is secure Not doing so will possibly damage the brake and winch and void any warra...

Page 8: ...w hole on the top put the rope on the drum and put the clamp on the rope the hole close to casting plate 3 Press the clamp to the drum and make sure the rope is in the groove of clam Adjust to the same position of holes in clamp and drum 4 Put the bolt M6 X 65 in and go through out from another hole 5 Then screw the cap of bolt 6 Use fittings to fix firmly 7 Use wrench to screw in M8 X 15bolt from...

Page 9: ... Water has entered motor Allow to drain and dry Run winch until completely dry Motor runs but drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to check and repair Motor runs slowly or without normal power Insufficient current or voltage Operate winch while vehicle motor running Motor overheating Winch running for too long Allow winch to cool...

Page 10: ...Product 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original purchase receipt or BPE Limited can arrange a suitable collection method Charges apply Warranty Exclusions The Warranty does not cover the cost of labor or transportation shipping charges for the replacement or installation of defective part s This warranty does not apply to defects of th...

Page 11: ... Mounting bolt pattern 3 13 79 5 mm 2 M8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 10 5 3 2 11 8 3 6 15 12 500 227 9 2 2 8 10 2 3 1 25 10 1000 454 7 5 2 3 8 5 2 6 40 15 1500 680 5 9 1 8 6 9 2 1 60 25 2000 907 3 3 1 0 3 6 1 1 90 55 Line Pull And Rope Capacity In Layer Layer Rated line pull lbs kgs Total rope o...

Page 12: ...Winch Manual SPECIFICATIONS 12 WINCH ASSEMBLY DRAWING 20SPS12 CAD 20SPS24 CAD 20SPA12 CAD 20SPA24 CAD ...

Page 13: ...Winch Manual SPECIFICATIONS 13 WINCH ASSEMBLY DRAWING 7 6 4 3 2 1 5 8 32 31 30 28 29 27 25 26 25 26 23 27 24 10 9 34 33 20SPS12 CAD 20SPS24 CAD 20SPA12 CAD 20SPA24 CAD ...

Page 14: ...1 14 K200009 Bush I 1 15 K200010 Adjustive Washer 0 2 16 K200011 Tie Bar 2 17 K200012 Hex Flange Nut M5 2 18 K200013 Tension Plate 1 19 K200014 Base Plate 1 20 K200015 Clutch Handle 1 21 K200016 Screw M5 x 10 2 22 K200017 Screw M6 x 16 2 23 K200018 Terminal Protector 2 24 K200025 Strap 1 25 K200019 Hex Flange Nut M8 4 26 K200020 Locking Washer Ø8 4 27 K200021 Thick Flat Washer Ø8 4 28 K200700 Roll...

Page 15: ...et weight Ibs kg 20 5 9 3 16 5 7 5 Mounting bolt pattern 3 13 79 5 mm 2 M8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 14 1 4 3 10 5 3 2 20 16 500 227 9 8 3 0 10 2 3 1 55 35 1500 680 7 5 2 3 9 2 2 8 95 65 2500 1134 4 3 1 3 8 2 2 5 160 100 Line Pull And Rope Capacity In Layer Layer Rated line pull lbs kg Total r...

Page 16: ...22 0 10 0 18 8 2 Mounting bolt pattern 3 13 79 5 mm 2 M8 Item 35SPS 35SPA Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 10 5 3 2 10 5 3 2 20 16 1000 454 8 9 2 7 9 5 2 9 75 40 2000 907 7 5 2 3 8 9 2 7 130 75 3500 1588 4 6 1 4 7 5 2 3 200 120 Line Pull And Rope Capacity In Layer Lay of wire rope Rated line pull lbs...

Page 17: ...Winch Manual SPECIFICATIONS 17 WINCH ASSEMBLY DRAWING 25SPS12 CAD 25SPS24 CAD 25SPA12 CAD 25SPA24 CAD 35SPS12 CAD 35SPS24 CAD 35SPA12 CAD 35SPA24 CAD ...

Page 18: ...Winch Manual SPECIFICATIONS 18 WINCH ASSEMBLY DRAWING 25SPS12 CAD 25SPS24 CAD 25SPA12 CAD 25SPA24 CAD 35SPS12 CAD 35SPS24 CAD 35SPA12 CAD 35SPA24 CAD ...

Page 19: ...BLY DRAWING 3 17 16 15 13 14 12 10 6 8 9 4 3 5 7 2 1 11 29 7 29 27 28 18 19 20 21 22 23 24 25 26 34 33 35 30 31 32 36 32 31 30 37 38 39 7 8 8 40 41 25SPS12 CAD 25SPS24 CAD 25SPA12 CAD 25SPA24 CAD 35SPS12 CAD 35SPS24 CAD 35SPA12 CAD 35SPA24 CAD ...

Page 20: ...Roller Bearing 1 20 SP0350018 Clutch axes 1 21 SP0350019 Cam Clutch Gear 1 22 SP0350020 Spring 1 23 SP0350021 Cover Clutch Housing 1 24 SP0350022 Roller Bearing 1 25 SP0350023 Elastic Collar 1 26 SP0350024 Clutch Handle 1 27 SP0350025 Locking Washer Ø5 1 28 SP0350026 Cap Screw M5 x 12 1 29 SP0350027 Cap Screw M6 x 25 4 30 SP0350028 Hex Flange Nut M8 6 31 SP0350029 Locking Washer Ø8 6 32 SP0350030 ...

Page 21: ...0 23 1 10 5 Mounting bolt pattern 5 1 3 78 129mm 96 mm 4 M8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 11 6 3 6 12 5 3 8 20 15 1500 680 9 2 2 8 10 5 3 2 70 40 2500 1134 7 8 2 4 8 5 2 6 100 65 3500 1588 6 6 2 0 7 2 2 2 140 80 4500 2041 4 9 1 5 5 9 1 8 200 130 Line Pull And Rope Capacity In Layer Layer of cable Rated line pu...

Page 22: ...Winch Manual SPECIFICATIONS 22 WINCH ASSEMBLY DRAWING 45SPS12 CAD 45SPS24 CAD 45SPA12 CAD 45SPA24 CAD ...

Page 23: ...Manual SPECIFICATIONS 23 WINCH ASSEMBLY DRAWING 37 6 3 33 32 31 35 34 3 4 5 6 7 8 9 10 11 12 10 13 14 15 16 17 18 19 20 25 24 23 22 21 2 1 16 26 27 28 30 38 39 45SPS12 CAD 45SPS24 CAD 45SPA12 CAD 45SPA24 CAD ...

Page 24: ... Gear Ring Inner 1 19 X450400 Gear Carrier Assembly Output 1 20 X450500 Gear Carrier Assembly Intermediate 1 21 X450600 Gear Carrier Assembly Input 1 22 X450016 Gear Input Sun 1 23 X450017 Trust Washer 1 24 X450018 Gear Housing 1 25 X450019 Clutch Screw 1 26 X450020 Clutch Handle 1 27 X450021 Clutch Cover 1 28 X450022 Ring Seals 1 29 X450023 Screw M8 x 8 1 30 X450700 Snatch Block 1 31 X450024 Hex ...

Page 25: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product ...