WÄRTSILÄ JOVYSTAR HP 200 kVA, Operating Manual

Page 1: ...Operating manual W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E...

Page 2: ...x Date Name Status 0 07 02 2012 D Busboom First edition 1 17 02 2012 D Busboom 12 084 2 23 02 2012 D Busboom 12 097 3 15 05 2012 D Busboom 12 243 4 20 11 2012 D Busboom 12 551 5 20 04 2015 Chr Fechtel...

Page 3: ...at the time of publication The con tents is informational only and do not constitute a subject of contract W rtsil JOVYATLAS EUROATLAS GmbH reserves the right to make modifications with respect to co...

Page 4: ...600 kVA 21 4 3 4 Dimensions W rtsil JOVYSTAR HP 800 kVA 23 4 4 Electrical Connections 26 4 4 1 Terminal Board 27 4 4 2 Internal Connections between both switch cabinets 30 4 4 3 Battery connection 31...

Page 5: ...pass for JST HP 400 800 kVA 48 7 Maintenance 49 7 1 Visual checks 49 7 2 Functional test 49 7 3 Inspection of battery 50 7 3 1 Information about battery operation 50 7 3 2 Battery operating instructio...

Page 6: ...ort circuit characteristic Overload capability inverter 100 to 125 to 10 min 125 to 150 to 1 min 150 to 199 to 10 s 200 for 100 ms Overload capability static bypass 150 continuously 1000 to 1 cycle Sh...

Page 7: ...characteristic Overload capability inverter 100 to 125 for 10 min 125 to 150 for 1 min 150 for 10 s Overload capability static bypass 150 continuously 1000 for 1 cycle Short circuit characteristic By...

Page 8: ...11 15 27 40 55 Battery type 100 x JL205570 100 x JL205580 100 x JL205600 150 x JL205600 200 x JL205600 250 x JL205600 Type of battery cabinet 2 x B14 2 x B14 2 x B14 3 x B14 4 x B14 5 x B14 Total wei...

Page 9: ...line systems UPS classification VFI SS 111 acc IEC 62040 3 which prevents the at tached loads from mains disturbances like spikes blackouts and voltage variations The products are screened by an effec...

Page 10: ...superposition transient over voltages etc Prevention from voltage variations and mains failures Prevention from frequency variations Low noise Small compact design Remote control facility by SNMP Ada...

Page 11: ...uit Breaker SBCB Static Bypass Circuit Breaker MBCB Manual Bypass Circuit Breaker only available at 200 300 kVA as standard equipment available at 400 800 kVA as option BCB Battery Circuit Breaker OCB...

Page 12: ...ntrol of the output sine wave allows to achieve high performances among which a very low voltage distortion even in presence of loads with high crest factor currents 3 3 Battery and Battery Charger Th...

Page 13: ...rter static switch SSI The load is in the best conditions in terms of supply Protection 3 7 2 Load supplied by bypass due to inverter fault In case of inverter fault the load is transferred to bypass...

Page 14: ...HP 200 800kVA BAX 4640 E 14 3 7 4 Internal Manual bypass The load is supplied by the input mains through the manual bypass The operator can work in safety on the UPS to carry out maintenance or repai...

Page 15: ...ately it must be stored carefully in vertical position as indicated on the packing and conserved in a dry and sheltered room in its box so that it is protected from dust 4 2 Transport Before positioni...

Page 16: ...tion the site must fulfil the following re quests The UPS may be installed only in dry rooms None caustic or acid steam may escape The device supply air temperature may be maximally 40 C Whem batterie...

Page 17: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 17 4 3 1 Dimensions W rtsil JOVYSTAR HP E 200 300 kVA...

Page 18: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 18...

Page 19: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 19 4 3 2 Dimensions W rtsil JOVYSTAR HP E 400 kVA...

Page 20: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 20...

Page 21: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 21 4 3 3 Dimensions W rtsil JOVYSTAR HP E 500 600 kVA...

Page 22: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 22...

Page 23: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 23 4 3 4 Dimensions W rtsil JOVYSTAR HP E 800 kVA...

Page 24: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 24...

Page 25: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 25...

Page 26: ...according to VDE or local rules Local rules for the protection ground wires have to be considered The suitable diameters of cables and the sizes of the fuses are to be designed with regard to the envi...

Page 27: ...50A 4x315A 4x355A Battery cables B1 B4 for 4 battery strings 4x2x70mm 4x2x95mm 4x2x120mm 4x2x150mm Set value for circuit breakers for 5 battery strings 5x315A Battery cables B1 B5 for 5 battery string...

Page 28: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 28 Terminal board 400 kVA...

Page 29: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 29 Terminal board 500 800 kVA...

Page 30: ...W rtsil JOVYSTAR HP 200 800kVA BAX 4640 E 30 4 4 2 Internal Connections between both switch cabinets...

Page 31: ...urer It will be found in the annex of this manual WARNING After switching off the UPS please open the battery circuit breakers and if present the fuses for the battery symmetry monitoring resp the cha...

Page 32: ...en light on 9 BATTERY START UP CLOSE BCB Close BCB 10 BATTERY START UP WAIT PLEASE The microprocessor checks that all the conditions for the following steps are ok LED 4 green light on 11 UPS START UP...

Page 33: ...he last UPS to be started is the master UPS 5 4 Switch Off the Parallel Redundant System All instructions also apply for parallel redundant operation 5 5 Manual bypass procedure ATTENTION Switching th...

Page 34: ...d 8 lit orange 5 RECTIFIER START UP WAIT PLEASE The IGBT rectifier bridge starts to modulate VDC voltage reaches the nominal value LED 3 is lit green DC voltage present 6 START UP FROM MBCB CLOSE BCB...

Page 35: ...he display Close the BCB after request on the display Close the OCB 5 6 Front Panel The front panel of the UPS consisting of a double row alphanumeric display plus 5 function keys allows the complete...

Page 36: ...er outputs voltage out of the tolerance LED 6 orange bright Static switch bypass closed orange flashing switching over blocked off Static switch bypass opened LED 7 green bright OCB Outputs switch clo...

Page 37: ...RES UPS NAME ALARMS Password entry is required UPS NAME SPECIAL UPS NAME INFO Sub menu Display Voltage is based on N connector MEASURES INPUT INPUT VOLTAGE xxx yyy zzz V INPUT FREQUENCY xx x Hz INPUT...

Page 38: ...enu BYPASS FREQUENCY xx x Hz RESET Voltage is based on N connector MEASURES INVERTER INVERTER VOLTAGE xxx yyy zzz V INVERTER EXIT INVERTER FREQUENCY xx x Hz RESET MEASURES AC DC AC DC VOLTAGE xxx V AC...

Page 39: ...ccurred and removed faults are saved and can be displayed in the sub menu History at any time See also list of status reports See also list of alarms Star next to fault code means Fault was removed at...

Page 40: ...RES UPS NAME ALARMS Password entry is required UPS NAME SPECIAL UPS NAME INFO Sub menu Display Main menu UPS NAME xxx kVA RESET SPECIAL CLOCK SETTINGS CURSOR Keys Selection of a digit 0 9 RETURN Confi...

Page 41: ...t 0 9 RETURN Confirmation of a digit RESET Cancel current selection of digit and back to previous digit BAT CAPACITY SETTING xxx x Ah CURSOR Keys Selection YES NO RETURN Confirmation YES NO CONFIRM BA...

Page 42: ...ISTORY SPECIAL MODBUS CURSOR Keys Selection of a digit 0 9 RETURN Confirmation of a digit RESET Cancel current selection of digit and back to previous digit Address range 1 247 MODBUS ADDRESS xxx CURS...

Page 43: ...nstalled firmware the service remark Only active if available and the running time UPS NAME MEASURES UPS NAME ALARMS Password entry is required UPS NAME SPECIAL UPS NAME INFO Sub menu Display Main men...

Page 44: ...on of the current UPS in the parallel system Number of UPS devices in the parallel system PARALLEL x y Possibility Master Slave Only a master possible or faults in the data communication bus PARALLEL...

Page 45: ...ERVICE FIRMWARE RELEASE EXIT SERVICE Sliding text SERVICE EXIT INFO RUNNING HOURS RUNNING HOURS xxxxxx RUNNING HOURS EXIT Microcontroller of the static switch FIRMWARE RELEASE uC S vv xx yy zz RESET R...

Page 46: ...214 n CANBUS Cable SUB D9 1 1 The outputs of the n units must be connected in parallel to the load bus bar n is the number of the UPS systems in parallel NOTE The standard units must be special progra...

Page 47: ...closed RL6 Rectifier OK S01 16 17 open RL7 Load supplied by inverter S04 19 20 open RL8 Bypass OK S06 22 23 open 6 4 SNMP Adaptor The standard UPS can be monitored by using an SNMP adaptor It is prov...

Page 48: ...With this option the charging voltage for the battery can be regulated by means of the temperature A sensor is placed adjacent to the battery and connected to the rectifier of the UPS The battery char...

Page 49: ...ections should include Check for any unusual noise or odour Check of the front control panel and verify that no alarm is pending Inspect the fan assembly and air filter and replace if necessary Check...

Page 50: ...he electrolyte temperature of the block batteries If applicable the following items must be checked and logged every year according to DIN 43539 part 1 and special inspections are to done according to...

Page 51: ...OK Description The rectifier section is working properly Operating condition The rectifier supplies the inverter and keeps the battery charged Status S2 BATTERY OK Description The battery is connecte...

Page 52: ...rge voltage due to a power failure Measuring circuit failure Solutions 1 Check the actual value of the measured DC voltage 2 In case of mains failure wait for the AC voltage to be restored 3 Check whi...

Page 53: ...T CORRECT Description The phase rotation of the bypass line is wrong Possible causes Wrong connection of power cables Solutions 1 Check the phase rotation 2 If the alarm persists contact our Technical...

Page 54: ...larm A23 EPO Description The system is blocked due to the activation of the emergency power off button Possible causes Activation of the local or remote emergency power off button Solutions 1 Release...

Page 55: ...ositive and negative voltages measured on the DC capacitors towards the middle point are different Possible causes Possible failure on the measuring circuit Possible fault of DC capacitors Solutions 1...

Page 56: ...ifying the status of the blowing indicator 2 Replace the blown fuses if any 3 Restart the system 4 If the alarm persists contact our Technical Support Service Alarm A43 RECTIFIER CURRENT LOOP ERROR De...

Page 57: ...batteries and remove the cause of the alarm if any 2 If the alarm persists contact our Technical Support Service Alarm A52 DC COMP ERROR Description Internal error Possible causes Microcontroller com...

Page 58: ...t spare parts not supplied by us are not tested or approved Installa tion of such spare parts can therefore have a detrimental effect on the operation and passive safety of the unit We do not accept a...