WaterCare CSP-844, Installation Instructions & Owner'S Manual

Page 1: ...CareSoft Pro Series Metered Water Softeners For Models CSP 844 CSP 948 CSP 1044 CSP 1054 CSP 1248 CSP 1354 For Cabinet Models CSPC 835 CSPC 935 CSPC 1035 ...

Page 2: ...o come when installed and operated properly Please study this manual carefully and understand the cautions and notes before installing This manual should be kept for future reference If you have any questions regarding your water conditioner contact your local dealer or WaterCare at the following WaterCare 1900 Prospect Court Appleton WI 54914 Phone 920 682 6823 Fax 920 682 7673 YOUR WATER TEST Ha...

Page 3: ...uickly exit any Programming Installer Settings etc press CLOCK Any changes made prior to the exit are incorporated If desired two regenerations within 24 hours are possible with a return to the preset program To do a double regeneration 1 Press the REGEN button once REGEN TODAY will flash on the display 2 Press and hold the REGEN button for five seconds until a regeneration begins Once the valve h...

Page 4: ... to the building while not allowing water to exit from the system to the building Fig 3 This allows the service technician to draw brine and perform other tests without the test water going to the building NOTE The system must be rinsed before returning the bypass valve to the normal position 4 SHUT OFF POSITION The inlet handle points to the center of the bypass valve and the outlet handle points...

Page 5: ... to be unscrewed or tightened by hand or with the special plastic Service Wrench CV3193 01 If necessary pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten nuts or caps Do not place screwdriver in slots on caps and or tap with a hammer SITE REQUIREMENTS water pressure 30 100 psi current draw is 0 5 amperes water temperature 33 100 F 0 5 37 7 C the plug in transformer i...

Page 6: ...clamp or jumper wiring NOTE If replacing an existing softener also replace the ground clamps wire If removing a softener replace the piping with the same type of piping as the original to assure plumbing integrity and grounding 7 DRAIN LINE First be sure that the drain can handle the backwash rate of the system Solder joints near the drain must be done prior to connecting the drain line flow contr...

Page 7: ...uilding structure Your softener is equipped with a brine tank safety float which greatly reduces the chance of an accidental brine overflow In the event of a malfunction however an overflow line connection will direct the overflow to the drain instead of spilling on the floor where it could cause considerable damage This fitting is an elbow on the side of the brine tank Attach a length of 1 2 I D ...

Page 8: ...SS Set the amount of hardness in grains per gallon default 20 using the or buttons The allowable range is from 1 to 150 in 1 grain increments Note Increase the grains per gallon if soluble iron is present 1ppm 4 gpg This display will show nA not available if FILTER is selected or if AUTO is not factory set Press NEXT to go to step 3 Press REGEN if you want to exit STEP 3 DAY OVERRIDE The manufactu...

Page 9: ...e displays One of the displays is always the current time of day The second display shows the current treated water flow rate through the system in Gallons Per Minute The third display is one of the following days remaining or volume remaining Days remaining is the number of days left before the system goes through a regeneration cycle Capacity remaining is the gallons that will be treated before ...

Page 10: ... thereafter see Start Up Instructions for regeneration sequence the water softener will deliver water but it will be untreated IMPORTANT With the Dry Salt Storage Feature the brine tank will refill 4 hours before the actual regeneration occurs You may experience a small amount of noise for a short period of time at 10 00 p m with typical setting on the night that regeneration is to occur This nois...

Page 11: ...ter softener include a dry salt storage feature no water in brine tank between regeneration the manufacturer recommends the use of solar salt for best results The brine tank is manufactured for the use of solar pellets or rock salt If pellet or rock salt is used a cleaning of the brine tank every six months is recommended If the dry salt storage feature is not being utilized block salt may be used...

Page 12: ... up it could result in a salty water complaint after the first regeneration During the first regeneration the unit will draw out the initial volume of brine regenerant and refill it with the correct preset amount 2 With the softener in bypass mode press and hold the REGEN button until the motor starts Release button The display reads FILL and the remaining time in this step is counting down Since ...

Page 13: ... any remaining debris and air from the system again 1 Full open a cold water faucet preferably at a laundry sink or bathtub without an aerator 2 Wait two to three minutes or until water runs clear then turn water off 3 Turn on hot water and check for air then turn water off after air is discharged 8 SANITIZING OF UNIT UPON INSTALLATION AND AFTER SERVICE At this time it is advised to sanitize the s...

Page 14: ...C remove meter and check for debris D defective meter D replace meter E defective PC board E replace PC board Unit regenerates at wrong time of day A past power outage A reset time of day B incorrect time of day displayed B reset time of day C time of regenerant set incorrectly C reset time of regeneration D control set at on 0 D check with regeneration time option in programming E control set at ...

Page 15: ...0 circuit board failure _______________ TWIN ALT SYSTEMS Error code 1006 motor ran too long Error code 1007 unexpected stall A valve has just been serviced 1001 A press NEXT and REGEN for 5 seconds or momentarily unplug power source from PC board B motor gears not fully engaged motor wires broken failed motor 1001 B check motor wiring C foreign material stuck in valve 1002 C check piston and space...

Page 16: ...3837 01 CareSoft Pro cover 1 2 CV3107 1 Motor 1 3 CV3106 1 Drive bracket spring clip 1 4 CV3851WN PC board 1 5 CV3110 Drive gear 12 x 36 3 6 CV3109 Drive gear cover 1 7 CV3002CC Drive assembly CV3186 Transformer 110V 12V 1 CV3543 Optional weather cover 1 NOTE Battery Location 4 1 2 3 5 6 7 ...

Page 17: ...iston assembly upflow 1 CV3407 1 25 piston assembly downflow 1 5 CV3174 Regenerant piston 1 6 CV3180 O ring 337 1 7 CV3105 O ring 215 1 8 CV3556 Screw 1 4 20x1 1 2 18 8SS 1 9 CCI 00318337 Nut 1 4 20 HEX 18 8SS 1 10 CV3016 QC2 clamp assembly includes screw nut 1 11 CV3452 O ring 230 1 12 CV3015 WS1 QC2 Tank adapter assembly includes O rings 1 13 CV3001 1 body assembly downflow 1 CV3001UP 1 body ass...

Page 18: ...ion Qty 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3145 Bypass rotor 1 2 5 CV3146 Bypass cap 2 6 CV3147 Bypass handle 2 7 CV3148 Bypass rotor seal retainer 2 8 CV3152 O ring 135 2 9 CV3155 O ring 112 2 10 CV3156 O ring 214 2 ...

Page 19: ...y BLUE CV3010 1G G injector assembly YELLOW CV3010 1H H injector assembly GREEN CV3010 1I I injector assembly ORANGE CV3010 1J J injector assembly LIGHT BLUE CV3010 1K K injector assembly LIGHT GREEN not shown CV3170 O ring 011 lower not shown CV3171 O ring 013 upper The injector plug and the injector each use one lower and one upper o ring BRINE ELBOW ASSEMBLY Item No Part No Description Qty 1 CV...

Page 20: ... 1 0 DLFC for 3 4 elbow CV3162 013 1 3 DLFC for 3 4 elbow CV3162 017 1 7 DLFC for 3 4 elbow CV3162 022 2 2 DLFC for 3 4 elbow CV3162 027 2 7 DLFC for 3 4 elbow CV3162 032 3 2 DLFC for 3 4 elbow CV3162 042 4 2 DLFC for 3 4 elbow CV3162 053 5 3 DLFC for 3 4 elbow 8 CV3331 Drain elbow and retainer assembly Items 2 and 3 nut and insert are only used with 1 2 I D by 5 8 O D polytubing For other piping ...

Page 21: ...18 01 Turbine assembly 1 4 CV3105 O ring 215 1 5 CV3003 01 Meter plug assembly 1 6 CV3013 Optional mixing valve 1 REPLACEMENT PARTS Although no tools are necessary to assemble or disassemble the valve the Service Wrench shown in various positions on the valve is available to aid in assembly or disassembly SERVICE WRENCH CV3193 01 ...

Page 22: ...t grid support 6 needed WC 1 CH1088 Optional Salt grid handle WC 1 CH1072 01 Optional 18 diameter salt grid 1 CH1080 Optional 24 diameter salt grid 1 3 CG21833CB1C00 18 x 33 brine tank black 1 CG21840CB1C00 18 x 40 brine tank black 1 CG22441CB1C00 24 x 41 brine tank black 1 4 CH1030 27 4 x 27 brine well 18 x 33 BT 1 CH1030 34 5 4 x 34 5 brine well 18 x 40 24 x 40 BT s 1 5 CH1018 2 piece overflow s...

Page 23: ...tion Qty 1 CG2197 01 Salt and tank cover must be ordered together 1 2 CG2724HP 01 Windsor cabinet white with black lids 1 3 CH1090 01 Optional salt grid for 8 diameter tank and 4 brine well 1 CH1090 02 Optional salt grid for 9 diameter tank and 4 brine well 1 CH1090 03 Optional salt grid for 10 diameter tank and 4 brine well 1 ...

Page 24: ...2 1 brass sweat assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3188 Fitting 2 3 4 BRASS SWEAT Item No Part No Description Qty CV3007 03 3 4 brass sweat assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3188 01 Fitting 2 1 PLASTIC MALE NPT Item No Part No Description Qty CV3007 04 1 plastic male NPT assembly 2 1 CV31...

Page 25: ...V3375 Fitting 2 3 4 JOHN GUEST ELBOW Item No Part No Description Qty CV3007 15 3 4 John Guest elbow assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3790 Fitting 2 1 BRASS SHARK BITE Item No Part No Description Qty CV3007 13 1 brass Shark Bite assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3629 Fitting 2 3 4 BRASS ...

Page 26: ...Max Service PSI 8 6 14 1 15 0 Min to Max Working Pressure PSI 30 100 30 100 30 100 Min to Max Operating Temperature ºF 33 100 33 100 33 100 Max Flow to Drain During Regeneration GPM 1 3 1 7 2 2 Amount of High Capacity Cat ion Resin Cu Ft 50 75 1 0 Electrical Requirements volts hertz 110 50 60 110 50 60 110 50 60 Pipe Size 1 1 1 Total Dimensions Media Tank 13 5 W x 42 5 H x 13 5 W x 42 5 H x 13 5 W...

Page 27: ...mponent at its expense and return part freight collect The above provisions of the warranty are valid as long as the unit is connected in compliance with local plumbing codes and in an equivalent manner and condition of the original installation and is owned by the original owner This warranty does not cover damages due to accident fire flood freezing or any other Act of God We are not responsible...

Page 28: ...e steps as shown to the right Access this mode by pressing NEXT and button simultaneously NOTE Hardness display shows nA if used as a filter If other displays do not appear refer to manual QUICK REFERENCE GUIDE GENERAL OPERATION When the system is operating one of three displays will be shown time of day gallons of treated water available or gallons per minute Pressing NEXT will toggle between the...