Watts Aerco ProtoNode FPC-N34, User Manual

Page 1: ...ERCO com Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST 2021 AERCO Disclaimer The information contained in this manual is subject to change without notice from AERCO International Inc AERCO make...

Page 2: ...et features claimed in the listing The mark is a symbol of a high quality BACnet product Go to http www BACnetInternational net btl for more information about the BACnet Testing Laboratory Click here...

Page 3: ...BACnet MS TP or Modbus RTU FPC N34 Setting the Baud Rate for BAS Network 16 CHAPTER 3 Interfacing ProtoNode to Devices 17 3 1 ProtoNode FPC N34 and FPC N35 Showing Connection Ports 17 3 2 Device Conn...

Page 4: ...eater Management System WHM and On Board Boiler Sequencing Technology BST Point Definitions 63 Appendix B 5 AM Series Point Definitions 67 Appendix C AERCO EQUIPMENT POINT MAPPINGS 71 Appendix C 1 AM...

Page 5: ...S FOR MODULEX E8 CONTROLLER 125 Appendix H 1 BCM and BMM Fault Code Conversion Table 125 Appendix H 2 BMM Fault Code Table 126 Appendix H 3 BCM Fault Code Table 128 Appendix I AM ERROR STATE AND STATU...

Page 6: ...BACnet IP FPC N34 Set the BACnet Device Instance 2 5 2 7 Metasys N2 Modbus RTU or Modbus TCP IP FPC N34 Set the Node ID 2 5 3 8 BACnet MS TP or Modbus RTU FPC N34 Set the BAUD rate of the Field Protoc...

Page 7: ...MS TP BACnet IP Metasys 2 N2 by JCI Modbus RTU Modbus TCP IP or LonWorks 3 It is not necessary to download any configuration files to support the required applications The ProtoNode is pre loaded with...

Page 8: ...ed indirect systems Built in translation for BACnet IP BACnet MS TP LonWorks Metasys N2 and Modbus TCP Protocols Supports individual units and systems including AERCO s WHM and BST Select protocol and...

Page 9: ...WHM Modbus masters The AERCO SSD device is unique because it enables two Modbus masters to bi directionally communicate over RS 485 The AERCO SSD device is also specifically designed to support the B...

Page 10: ...ProtoNode FPC N34 FPC N35 User Manual CHAPTER 1 Introduction OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 10 of 140 This Page Left Intentionally Blank...

Page 11: ...Node FPC N35 units have the following 3 ports LonWorks Ethernet RS 485 2 2 Point Count Capacity and Registers per Device The total number of Modbus Registers presented by all of the devices attached t...

Page 12: ...evices attached to the ProtoNode Set Modbus Node ID for each of the devices attached to ProtoNode The Modbus Node ID s need to be uniquely assigned between 1 and 255 o The Modbus Node ID that is assig...

Page 13: ...Units ON Off Off Off Figure 2 5 S Bank DIP Switches NOTE For WHM or BST systems auto discovery cannot be done Be sure that the S Bank DIP Switches are set properly 2 4 2 Enabling Auto Discovery Not u...

Page 14: ...your PC 5 Enter the IP Address of the ProtoNode the default address is 192 168 1 24 The Configuration Parameters page appears 6 Go to the bottom of the page and find the Active Profiles section This...

Page 15: ...oard is OFF A MAC address greater than 127 will cause the ERR LED to light and will disable the ProtoNode from being discovered by the BAS Either set the MAC address to 127 or lower or change the MAX...

Page 16: ...he devices attached to the ProtoNode in Section 2 3 2 will be the Metasy N2 or Modbus TCP IP Node_ID s to the field protocols Metasys N2 and Modbus TCP IP Node ID Addressing Metasys N2 and Modbus TCP...

Page 17: ...d FPC N35 Showing Connection Ports Figure 3 1b ProtoNode FPC N34 P N 64168 Run Sys Config Error Node Offline Heart Beat SPL RUN ERR RX TX PWR LEDs LEDs A bank B bank S bank RS 485 Bias Jumper RS 485 R...

Page 18: ...FPC N34 FPC N35 User Manual CHAPTER 3 Interfacing ProtoNode to Devices OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 18 of 140 Figure 3 1b LonWorks ProtoNode FPC N35...

Page 19: ...e 6 pin Phoenix connector is the same for ProtoNode FPC N34 and FPC N35 Pins 1 through 3 are for Modbus RS 485 devices o The RS 485 GND Pin 3 is not typically connected Pins 4 through 6 are for power...

Page 20: ...efault positions from the factory for the Biasing jumpers are OFF The OFF position is when the 2 RED biasing jumpers straddle the 4 pins closest to the outside of the board of the ProtoNode see Figure...

Page 21: ...ing for this Blue EOL jumper is OFF with the jumper straddling the pins closest to the inside of the board of the ProtoNode o On short cabling runs the EOL jumper may not need to be turned ON If the P...

Page 22: ...Figure 3 6 for the orientation of switch positions referenced below o The default setting from the factory is OFF switch position right side o To enable the EOL Termination turn the EOL switch ON swi...

Page 23: ...side the wiring area of the ACS BMS II If the AERCO RS232 to RS485 Converter part no 124943 is used the RS 232 side of the converter contains a connector that plugs directly into header connector JP12...

Page 24: ...g ProtoNode to Devices OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 24 of 140 Figure 3 8 RS 232 Connection to BMS Figure 3 9 RS 232 Connection to ACS BMS II 3 5 1 Mod...

Page 25: ...ri 8 am 5 pm EST Page 25 of 140 3 5 2 ECS SP Connections Figure 3 11 RS 485 Connection to ECS SP 3 5 3 C MORE Connections Figure 3 12 RS 485 Connection to C MORE RS 485 Connect ECS SP terminals HE and...

Page 26: ...OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 26 of 140 3 5 4 AM Series Connections Figure 3 13 RS 485 Connection to AM Series RS 485 NOTE For connection of the Proto...

Page 27: ...ng ProtoNode to Devices OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 27 of 140 3 6 MFC 3000 4000 5000 6000 Connections Figure 3 14 RS 485 Connection to MFC 3000 4000...

Page 28: ...me GND should be connected Power Requirement for ProtoNode External Gateway Current Draw Type ProtoNode Family 12VDC VAC 24VDC VAC 30VDC FPC N34 Typical 170mA 100mA 80mA FPC N34 Maximum 240mA 140mA 10...

Page 29: ...uto Discovery when the unit is powered When power is applied to a ProtoNode that is set to Enable Auto Discovery it will take 10 minutes to complete the discovery of all of the RS 485 devices attached...

Page 30: ...otoNode FPC N34 FPC N35 User Manual CHAPTER 3 Interfacing ProtoNode to Devices OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 30 of 140 This page intentionally left bla...

Page 31: ...are on different IP Networks assign a static IP Address to the PC on the 192 168 1 xxx network For Windows XP 1 Click choose Control Panel and then choose Network Connections 2 Right click on Local A...

Page 32: ...n a web browser on your PC and enter the IP Address of the ProtoNode the default address is 192 168 1 24 The Web Configurator will be displayed as your landing page see Figure 4 1 Below the Active Pro...

Page 33: ...Figure 4 2 Modify the IP Address N1 IP Address field of the ProtoNode Ethernet port If necessary change the Netmask N1 Netmask field Type in a new Subnet Mask If necessary change the IP Gateway Defaul...

Page 34: ...ProtoNode FPC N34 FPC N35 User Manual CHAPTER 4 BACnet IP or Modbus TCP IP OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 34 of 140 This page intentionally left blank...

Page 35: ...ed IP Address can be discovered using the FS Toolbox utility See Section 5 4 for instructions 5 1 Login to the FieldServer The first time the FieldServer GUI is opened in a browser the IP Address for...

Page 36: ...to 10 40 50 94 unsafe Figure 5 3 Warning Expanded Text When the login screen appears put in the Username default is admin and the Password found on the label of the FieldServer NOTE There is also a Q...

Page 37: ...es are used for authentication To change the web server security mode after initial setup go to Section 5 6 The sections that follow include instructions for assigning the different security modes 5 2...

Page 38: ...rivate Key text into their respective fields If the Private Key is encrypted type in the associated Passphrase 2 Click Save 3 A Redirecting message will appear After a short time the Web Configurator...

Page 39: ...er Now on the splash page Check for the IP Address of the desired gateway Figure 5 8 FieldServer Toolbox 5 5 Change User Management Settings From the FS GUI page click Setup in the Navigation panel Cl...

Page 40: ...ProtoNode FPC N34 FPC N35 User Manual CHAPTER 5 Setup Web Server Security OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 40 of 140 This page intentionally left blank...

Page 41: ...ented displaying the current value default 50 000 Change the value of Node_Offset to establish the desired Device Instance values and click the Submit button o Given that Node_Offset Modbus Node_ID De...

Page 42: ...ProtoNode FPC N34 FPC N35 User Manual CHAPTER 6 BACnet MS TP and BACnet IP OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 42 of 140 Figure 6 1 Web Configurator screen...

Page 43: ...Address of the ProtoNode has been changed by previous configuration you will need to get the assigned IP Address from the network administrator The Web Configurator will be displayed as your landing...

Page 44: ...C N34 FPC N35 User Manual CHAPTER 7 How to Start The Installation Over Clearing Profiles OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 44 of 140 This page intentionall...

Page 45: ...ich is different for each LonWorks Network Management Tool If an XIF file is required see steps in Section 8 1 1 to generate XIF Figure 8 1 LonWorks Service Pin Location 8 1 1 Instructions for Downloa...

Page 46: ...he left pane 4 Right click on Local Area Connection and choose Properties 5 Highlight Internet Protocol Version 4 TCP IPv4 and click the Properties button For both Windows XP and Windows 7 click on th...

Page 47: ...4 FPC N35 User Manual CHAPTER 8 LonWorks FPC N35 Commissioning ProtoNode OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 47 of 140 Figure 8 2 Sample of Fserver XIF File...

Page 48: ...ode FPC N34 FPC N35 User Manual CHAPTER 8 LonWorks FPC N35 Commissioning ProtoNode OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 48 of 140 This page intentionally left...

Page 49: ...s of ProtoNode in the field without having to have the BAS Integrator on site A Serial or USB to RS 485 converter is needed to test BACnet MS TP 9 1 Downloading the CAS Explorer and Requesting an Acti...

Page 50: ...Activation Key 9 2 CAS BACnet Setup These are the instructions to set CAS Explorer up for the first time on BACnet MS TP and BACnet IP 9 2 1 CAS BACnet MS TP Setup Using the Serial or USB to RS 485 co...

Page 51: ...unning the CAS Explorer Connect a straight through or cross Ethernet cable from the PC to ProtoNode In CAS Explorer do the following o Click on settings o Check the BACnet IP box and uncheck the BACne...

Page 52: ...ProtoNode FPC N34 FPC N35 User Manual CHAPTER 9 CAS BACNET EXPLORER OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 52 of 140 This Page Left Intentionally Blank...

Page 53: ...ff Off 37 ON Off ON Off Off ON Off Off 38 Off ON ON Off Off ON Off Off 39 ON ON ON Off Off ON Off Off 40 Off Off Off ON Off ON Off Off 41 ON Off Off ON Off ON Off Off 42 Off ON Off ON Off ON Off Off 4...

Page 54: ...Off ON 131 ON ON Off Off Off Off Off ON 132 Off Off ON Off Off Off Off ON 133 ON Off ON Off Off Off Off ON 134 Off ON ON Off Off Off Off ON 135 ON ON ON Off Off Off Off ON Address A0 A1 A2 A3 A4 A5 A6...

Page 55: ...214 Off ON ON Off ON Off ON ON 215 ON ON ON Off ON Off ON ON 216 Off Off Off ON ON Off ON ON 217 ON Off Off ON ON Off ON ON 218 Off ON Off ON ON Off ON ON 219 ON ON Off ON ON Off ON ON 220 Off Off ON...

Page 56: ...ProtoNode FPC N34 FPC N35 User Manual APPENDIX A A BANK DIP SWITCH SETTINGS OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 56 of 140 This Page Left Intentionally Blank...

Page 57: ...018 Fire Rate In Input 0x0011 17 0 to 100 Outlet Temp 30003 Outlet Temp Input 0x0002 2 deg F 30 to 245 Display Code 30001 Default Message Display Code Input 0x0000 0 Enum 1 to 102 See Appendix F Unit...

Page 58: ...n Line 120 On Line But Not Fired Boiler 2 Status 30019 Boiler 2 Status PWM Boiler 2 Input 0x0012 18 Same As Above Boiler 3 Status 30020 Boiler 3 Status PWM Boiler 3 Input 0x0013 19 Same As Above Boile...

Page 59: ...nput 0x0030 42 Same As Above Net Blr 19 Status 30044 Net Boiler 19 Input 0x0031 43 Same As Above Net Blr 20 Status 30045 Net Boiler 20 Input 0x0032 44 Same As Above Net Blr 21 Status 30046 Net Boiler...

Page 60: ...ood PV 1 Sensor Broken Bit 6 Loop Break 0 Good closed loop 1 Open Loop Bit 7 Heater Fail 0 No Fault 1 Load fault detected Flow Rate Mixed Temp 30291 Li2 Flow Input 0x0122 290 GPM or F 40 to 205 Standa...

Page 61: ...Drive 40002 Direct Drive Requested Modulation Level Holding 0x0001 1 0 to 100 Mod Lev In Modulation Level In 41201 Monitor Only Global Modulation Level from Cascade Manager Holding 0x04B0 1200 0 to 1...

Page 62: ...ome Modbus addresses specified in this manual are written generically in hexadecimal decimal format However many Building Automation Systems utilize another form of addressing where 40001 is added to...

Page 63: ...16 Edge Read Master Address 30109 SMD_BAS_IP_OpVal_ 9 Input 108 0 17 250 Header Temp 30110 SMD_BAS_IP_OpVal_ 10 Input 109 F 30 to 245 Outdoor Temp 30111 SMD_BAS_IP_OpVal_ 11 Input 110 F 70 to 130 Per...

Page 64: ...HTR_ xx 2 _ 11 Input xx10 Enum List 0 to 10 see note Unit Size 3xx12 SMD_BAS_IP_HTR_ xx 2 _ 12 Input xx11 Enum List 0 to 21 see note Valve State 3xx13 SMD_BAS_IP_HTR_ xx 2 _ 13 Input xx12 0 Closed 1 O...

Page 65: ...o 100 SP Setpoint AV xx02 nvoSPHTR_yy_3 SNVT_count_inc Input 3xx02 F 30 to 245 SP Error AV xx03 nvoSPHTR_yy_4 SNVT_count_inc Input 3xx03 Error 0 20 SP Delta Pres AV xx04 nvoSPHTR_yy_5 SNVT_count_inc I...

Page 66: ...ockland Unit Sizes C More Units Edge Units 1 600 MBH 1 Spare 2 800 MBH 2 600 MBH Water Heaters 3 1060 MBH 3 800 MBH Water Heaters 4 1350 MBH 4 1060 MBH Water Heaters 5 600 MBH 5 1350 MBH Water Heaters...

Page 67: ...it0 C F Bit1 bar psi 101 0065 X Device type 1 Managing Stand alone Boiler 102 0066 X State See state table 103 0067 X Status See status table 104 0068 X Error Code See error list 105 0069 X Warning Co...

Page 68: ...0 65536 hours 130 0082 X Burner Med hours DHW Hours 0 65536 hours 131 0083 X Burner Low hours 0 65536 hours Reserved 150 0096 X Dependent State See state table 151 0097 X Dependent Status See status...

Page 69: ...served Appendix B 5 Table 3 AM Dependent Boiler Parameters Holding Register Access Parameter Name Automatic Conversion Range R W 99 0063 X X Control Register Bit 0 Write Enable Bit 14 Controller Reset...

Page 70: ...K 0 65536 resolution 16 127 007F X Ignition count Failed 0 65536 resolution 1 128 0080 X Flame count Failed 0 65536 resolution 1 129 0081 X Burner High hours CH hours 0 65536 hours 130 0082 X Burner M...

Page 71: ...Address Modbus Units AV 1 AO 1 nvi nvoModUnits_XXX SNVT_count_f 40101 Device Type AI 2 AI 2 nvoDevType_XXX SNVT_count_f 40102 State AI 3 AI 3 nvoState_XXX SNVT_count_f 40103 Status AI 4 AI 4 nvoStatus...

Page 72: ...Flame Count Failed AI 29 AI 29 nvoFlmCntFl_XXX SNVT_count_f 40129 Burner High Hours CH Hours AI 30 AI 30 nvoBrnHiHrs_XXX SNVT_time_hour 40130 Burner Med Hours DHW Hours AI 31 AI 31 nvoBrnMedHrs_XXX SN...

Page 73: ..._XXX SNVT_count_f 40158 Dependent_2 Firing Rate AI 56 AI 56 nvoD2FirRat_XXX SNVT_lev_percent 40159 Dependent_3 State AI 57 AI 57 nvoD3State_XXX SNVT_count_f 40161 Dependent_3 Satus AI 58 AI 58 nvoD3Sa...

Page 74: ...d_XXX SNVT_count_f 40204 Controller CH SP AV 81 AO 81 nvi nvoCtlCHSP_XXX SNVT_count_f 40205 Controller DHW SP AV 82 AO 82 nvi nvoCtlDHWSP_XXX SNVT_count_f 40206 High Outdoor Air Temp AV 83 AO 83 nvi n...

Page 75: ...0107 Boiler DHW SP AV 8 AO 8 nvi nvoBlrDHWSP_XX X SNVT_count_f 40108 Boiler Operation AV 9 AO 9 nvi nvoBlrOp_XXX SNVT_count_f 40109 DHW Type AV 10 AO 10 nvi nvoDHWType_XXX SNVT_count_f 40110 CH Mode A...

Page 76: ...0133 Time after 1st Lockout AI 34 AI 34 nvoTime1Lkot_XXX SNVT_time_hour 40134 2nd Lockout AI 35 AI 35 nvo2LkotHst_XXX SNVT_count_f 40135 Time after 2nd Lockout AI 36 AI 36 nvoTime2Lkot_XXX SNVT_time_h...

Page 77: ...mp_XXX SNVT_count_inc 30003 Display Code dispcode_XXX AV 7 ADF 7 nvoDispCode_XXX SNVT_count_inc 30001 Unit Status unitstat_XXX AV 8 ADF 8 nvoUnitStat_XXX SNVT_count_inc 30002 Run Cycles runcycles_XXX...

Page 78: ...0002 Return Flow Temp returntemp_XXX AV 10 ADF 10 nvoMlxRetTmp_XXX SNVT_count_inc 41004 Appendix C 5 ECS SP Modbus RTU Mappings to BACnet MS TP BACnet IP Metasys N2 Modbus TCP IP and LonWorks Appendix...

Page 79: ...V 8 ADF 8 nvoBlrOnline_XXX SNVT_count_inc 30009 Last Boiler Fired blrlast_XXX AV 9 ADF 9 nvoLastFired_XXX SNVT_count_inc 30017 Boiler 1 Status blr1stat_XXX AV 10 ADF 10 nvoBlr1Stat_XXX SNVT_count_inc...

Page 80: ...Stat_XXX SNVT_count_inc 30042 Net Boiler 18 Status netblr18stat_XXX AV 35 ADF 35 nvoNetBlr18Stat_XXX SNVT_count_inc 30043 Net Boiler 19 Status netblr19stat_XXX AV 36 ADF 36 nvoNetBlr19Stat_XXX SNVT_co...

Page 81: ...t setpoint temp press AI 12 AI 12 nvoCurSP_Tmp_XXX SNVT_count_inc_f 40012 Actual value temp press AI 13 AI 13 nvoActVal_Tp_XXX SNVT_count_inc_f 40013 Flame signal AI 14 AI 14 nvoFlameSig_XXX SNVT_lev_...

Page 82: ...tistage AV 41 AO 41 nvi nvoPreOutMod_XXX SNVT_count_inc_f 40046 Fuel selection AZL AV 42 AO 42 nvi nvoFlSelAZL_XXX SNVT_count_inc_f 40047 Setpoint W1 AV 43 AO 43 nvi nvoSP_W1_XXX SNVT_count_inc_f 4004...

Page 83: ...AI 71 nvoAZLASN5_XXX SNVT_count_inc_f 40089 AZL5 ASN Reg 6 AI 72 AI 72 nvoAZLASN6_XXX SNVT_count_inc_f 40090 AZL5 ASN Reg 7 AI 73 AI 73 nvoAZLASN7_XXX SNVT_count_inc_f 40091 AZL5 ASN Reg 8 AI 74 AI 7...

Page 84: ...6 AI 103 AI 103 nvoBrnr_ID6_XXX SNVT_count_inc_f 40121 Brnr id Reg 7 AI 104 AI 104 nvoBrnr_ID7_XXX SNVT_count_inc_f 40122 Brnr id Reg 8 AI 105 AI 105 nvoBrnr_ID8_XXX SNVT_count_inc_f 40123 Min output...

Page 85: ...kout Date Day AI 129 AI 129 nvoCrLkDtDay_XXX SNVT_count_inc_f 40409 Current Lockout Time of day Hours AI 130 AI 130 nvoCrLkTmHrs_XXX SNVT_count_inc_f 40410 Current Lockout Time of day Minutes AI 131 A...

Page 86: ...TERESIS RHYS1 AV 9 AO 9 nvi nvoRHYS1_XXX SNVT_count_inc_f 41283 REMOTE OFF HYST BOTTOM RHYS2 AV 10 AO 10 nvi nvoRHYS2_XXX SNVT_count_inc_f 41285 REMOTE OFF HYST TOP RHYS3 AV 11 AO 11 nvi nvoRHYS3_XXX...

Page 87: ...US WATCHDOG dtt AV 32 AO 32 nvi nvoDtt_XXX SNVT_count_inc_f 44214 FILTER INPUT 1 dF1 AV 33 AO 33 nvi nvoDf1_XXX SNVT_count_inc_f 44216 FILTER INPUT 2 dF2 AV 34 AO 34 nvi nvoDf2_XXX SNVT_count_inc_f 44...

Page 88: ...X SNVT_count_inc_f 53355 INPUT 2 SCALE LOW SCL2 AV 57 AO 57 nvi nvoScl2_XXX SNVT_count_inc_f 53363 INPUT 2 SCALE HIGH SCH2 AV 58 AO 58 nvi nvoSch2_XXX SNVT_count_inc_f 53365 OFFSET INPUT 2 OFF2 AV 59...

Page 89: ...W Inlet T AV 370 nvoSPEVBWInlet_T_XXX SNVT_count_inc Input 370 DHW Inlet T AV 373 nvoSPEVDhwInlet_T_XXX SNVT_count_inc Input 373 DP AV 379 nvoSPEVDP_XXX SNVT_count_inc Input 379 Alarm 1 Out AV 10249 n...

Page 90: ...TR_01_ 7 AV 307 Data Float 53 nvoHTR_01_8 inc count 9 Output non polled 30307 1 Flame Strength SMD_BAS_IP_HTR_01_ 8 AV 308 Data Float 54 nvoHTR_01_9 inc count 9 Output non polled 30308 1 Fire Rate In...

Page 91: ...HTR_02_9 inc count 9 Output non polled 30408 2 Fire Rate In SMD_BAS_IP_HTR_02_ 9 AV 409 Data Float 75 nvoHTR_02_10 inc count 9 Output non polled 30409 2 Fire Rate Out SMD_BAS_IP_HTR_02_ 10 AV 410 Data...

Page 92: ...SMD_BAS_IP_HTR_03_ 11 AV 511 Data Float 97 nvoHTR_03_12 inc count 9 Output non polled 30511 3 Unit Size SMD_BAS_IP_HTR_03_ 12 AV 512 Data Float 98 nvoHTR_03_13 inc count 9 Output non polled 30512 3 V...

Page 93: ...et Remote Setpt SMD_BAS_IP_HTR_04_ 14 AV 614 Data Float 120 nvoHTR_04_15 inc count 9 Output non polled 30614 4 Run Cycles Upper SMD_BAS_IP_HTR_04_ 15 AV 615 Data Float 121 nvoHTR_04_16 inc count 9 Out...

Page 94: ...n polled 30716 5 Run Hours Upper SMD_BAS_IP_HTR_05_ 17 AV 717 Data Float 143 nvoHTR_05_18 inc count 9 Output non polled 30717 5 Run Hours Lower SMD_BAS_IP_HTR_05_ 18 AV 718 Data Float 144 nvoHTR_05_19...

Page 95: ...Output non polled 30819 Blr Addr 7 7 Comm Address SMD_BAS_IP_HTR_07_ 0 AV 900 Data Float 166 nvoHTR_07_1 inc count 9 Output non polled 30900 7 Unit Status SMD_BAS_IP_HTR_07_ 1 AV 901 Data Float 167 n...

Page 96: ...t non polled 31002 8 Outlet Temp SMD_BAS_IP_HTR_08_ 3 AV 1003 Data Float 189 nvoHTR_08_4 inc count 9 Output non polled 31003 8 FFWD Temp SMD_BAS_IP_HTR_08_ 4 AV 1004 Data Float 190 nvoHTR_08_5 inc cou...

Page 97: ...Temp SMD_BAS_IP_HTR_09_ 3 AV 1103 Data Float 209 nvoHTR_09_4 inc count 9 Output non polled 31103 9 FFWD Temp SMD_BAS_IP_HTR_09_ 4 AV 1104 Data Float 210 nvoHTR_09_5 inc count 9 Output non polled 3110...

Page 98: ...d 31203 10 FFWD Temp SMD_BAS_IP_HTR_10_ 4 AV 1204 Data Float 230 nvoHTR_10_5 inc count 9 Output non polled 31204 10 Inlet Temp SMD_BAS_IP_HTR_10_ 5 AV 1205 Data Float 231 nvoHTR_10_6 inc count 9 Outpu...

Page 99: ...TR_11_7 inc count 9 Output non polled 31306 11 Air Temp SMD_BAS_IP_HTR_11_ 7 AV 1307 Data Float 253 nvoHTR_11_8 inc count 9 Output non polled 31307 11 Flame Strength SMD_BAS_IP_HTR_11_ 8 AV 1308 Data...

Page 100: ..._BAS_IP_HTR_12_ 9 AV 1409 Data Float 275 nvoHTR_12_10 inc count 9 Output non polled 31409 12 Fire Rate Out SMD_BAS_IP_HTR_12_ 10 AV 1410 Data Float 276 nvoHTR_12_11 inc count 9 Output non polled 31410...

Page 101: ...SMD_BAS_IP_HTR_13_ 12 AV 1512 Data Float 298 nvoHTR_13_13 inc count 9 Output non polled 31512 13 Value State SMD_BAS_IP_HTR_13_ 13 AV 1513 Data Float 299 nvoHTR_13_14 inc count 9 Output non polled 31...

Page 102: ...Run Cycles Upper SMD_BAS_IP_HTR_14_ 15 AV 1615 Data Float 321 nvoHTR_14_16 inc count 9 Output non polled 31615 14 Run Cycles Lower SMD_BAS_IP_HTR_14_ 16 AV 1616 Data Float 322 nvoHTR_14_17 inc count...

Page 103: ...n polled 31717 15 Run Hours Lower SMD_BAS_IP_HTR_15_ 18 AV 1718 Data Float 344 nvoHTR_15_19 inc count 9 Output non polled 31718 15 Oxygen Level SMD_BAS_IP_HTR_15_ 19 AV 1719 Data Float 345 nvoHTR_15_2...

Page 104: ...TR_16_ 18 AV 1818 Data Float 364 nvoHTR_16_19 inc count 9 Output non polled 31818 16 Oxygen Level SMD_BAS_IP_HTR_16_ 19 AV 1819 Data Float 365 nvoHTR_16_20 inc count 9 Output non polled 31819 Master A...

Page 105: ...pVal_ 15 AV 115 Data Float 21 nvoOpVal_16 inc count 9 Output non polled 30115 247 Header High Limit SMD_BAS_IP_OpVal_ 16 AV 116 Data Float 22 nvoOpVal_17 inc count 9 Output non polled 30116 247 Header...

Page 106: ...5 SNVT_count_inc Input 33504 SP DHW Inlet AV 3505 nvoSPHTR_50_6 SNVT_count_inc Input 33505 SP Flow AV 3506 nvoSPHTR_50_7 SNVT_count_inc Input 33506 SP Boiler Inlet AV 3507 nvoSPHTR_50_8 SNVT_count_inc...

Page 107: ...put 33704 SP DHW Inlet AV 3705 nvoSPHTR_52_6 SNVT_count_inc Input 33705 SP Flow AV 3706 nvoSPHTR_52_7 SNVT_count_inc Input 33706 SP Boiler Inlet AV 3707 nvoSPHTR_52_8 SNVT_count_inc Input 33707 Htr Ad...

Page 108: ...put 33904 SP DHW Inlet AV 3905 nvoSPHTR_54_6 SNVT_count_inc Input 33905 SP Flow AV 3906 nvoSPHTR_54_7 SNVT_count_inc Input 33906 SP Boiler Inlet AV 3907 nvoSPHTR_54_8 SNVT_count_inc Input 33907 Htr Ad...

Page 109: ...Information Type the IP Address of the ProtoNode into your web browser or use the FieldServer Toolbox to connect to the ProtoNode Click on the Diagnostics and Debugging button see Figure 4 1 Click on...

Page 110: ...sual observations of LEDs on ProtoNode see Appendix E 5 o Check baud rate parity data bits stop bits o Check Modbus device address o Verify wiring o Verify all the Modbus RTU devices were discovered i...

Page 111: ...ntly being used or download FieldServer Toolbox zip on the Sierra Monitor Corporation webpage under Customer Care Resource Center Software Downloads http www sierramonitor com customer care resource c...

Page 112: ..._B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 112 of 140 o Select Full Diagnostic o If desired the default capture period can be changed o Click on Start Diagnostic o Wait for...

Page 113: ...cal Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 113 of 140 Step 2 Send Log o Once the Diagnostic test is complete a zip file will be saved on the PC o Choose open to launch explorer and have it po...

Page 114: ...more than one ProtoNode on Subnet For both BACnet MS TP and BACnet IP if more than one ProtoNode is connected to the same subnet they must be assigned unique Network_Number values On the main Configur...

Page 115: ...l start flashing 20 seconds after power indicating normal operation ERR The SYS ERR LED will go on solid 15 seconds after power up It will turn off after 5 seconds A steady red light indicates a syste...

Page 116: ...in account has unrestricted access to the ProtoNode The User account can view any ProtoNode information but cannot make any changes or restart the ProtoNode The password must be a minimum of eight cha...

Page 117: ...tartup The duration of the purge cycle counts up in seconds 5 IGNITION TRIAL XX sec Displayed during ignition trial of startup sequence The duration of cycle counts up in seconds 6 FLAME PROVEN Displa...

Page 118: ...RUN The SSOV switch closed for more than 15 seconds during run 22 FLAME LOSS DURING IGN The Flame signal was not seen during ignition or lost within 5 seconds after ignition 23 FLAME LOSS DURING RUN T...

Page 119: ...ET TEMP SENSOR FAULT The temperature measured by the Outlet Sensor is out of range 43 FFWD TEMP SENSOR FAULT The temperature measured by the FFWD Sensor is out of range 44 HIGH WATER TEMPERATURE The t...

Page 120: ...el is too high 65 RECIRC PUMP FAILURE Heater recirculation pump has malfunctioned 66 IGNITION MONITOR X SEC Waiting for proof of ignition 67 NO FLOW SAFETY LOCKOUT Flow input not registering when boil...

Page 121: ...MP COM FAULT The BST Modbus failed to read the header temperature sensor 81 BST LOCAL HEADER SENSOR FAULT The BST direct connected header temperature sensor is out of range 82 BST NET OUTDOOR SENSOR F...

Page 122: ...toNode FPC N34 FPC N35 User Manual APPENDIX F C MORE STATUS AND FAULT MESSAGES OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 122 of 140 This Page Left Intentionally Bl...

Page 123: ...0 500 520 RegVar Temp F 4 1000 500 289 RegVar Temp C ABS_DEG_1 For RegVar 0 1000 500 230 RegVar Temp F For RegVar 0 1000 500 230 RegVar Temp F For RegVar 0 1000 500 128 RegVar Temp C For RegVar 0 1000...

Page 124: ...ProtoNode FPC N34 FPC N35 User Manual APPENDIX G CONVERSION EQUATIONS OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 124 of 140 This Page Left Intentionally Blank...

Page 125: ...e third column and identify the Error Table to reference from the fourth column Table H 1 BCM and BMM Fault Code Conversion Table Observed Code Observed Code Code to Look Up in Table Code 0 N A No Fau...

Page 126: ...k flame rod or combustion MANUAL push reset switch or cycle power 5 Flame loss during run Ignition retry Check combustion and wiring MANUAL push reset switch or cycle power 6 High outlet temperature F...

Page 127: ...change BMM If failure remains check or change gas valve MANUAL push reset switch or cycle power 22 No air flow at burner after fan started for 30 seconds Ignition retry after 60 second delay and fail...

Page 128: ...he combustion chamber Ignition is inhibited Check for water in the exhaust manifold 30 Settings Corrupted Ignition is inhibited Pump runs for 5 min at max speed Re program the settings Contact Factory...

Page 129: ...aximum speed Check Flow Sensor or system pump AUTOMATIC when FlowSensor 176 F 37 Crash Ignition is inhibited Change the BCM MANUAL push reset switch to cycle power 38 Settings Corrupted Ignition is in...

Page 130: ...ode FPC N34 FPC N35 User Manual APPENDIX H FAULT CODES FOR MODULEX E8 CONTROLLER OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 130 of 140 This Page Left Intentionally...

Page 131: ...14 Contents of e2prom is not up to date 15 X ram error 15 Internal software error 16 E2prom error 16 No communication with E2prom 17 E2prom error safety C 17 Wrong safety parameters in e2prom 18 E2pro...

Page 132: ...or 59 WATER PRESSURE SENSOR 59 Low water pressure 60 FLUE GAS PRESSURE 60 Flue gas pressure error 61 RETURN TEMP 61 Return temperature is higher than stay burning temperature 62 BLOCKED DRAIN 62 Block...

Page 133: ...nd handling 13 0x0D POST_PURGE_1 ending boiler demand handling 14 0x0E PUMP_CH_0 handling ch demand without boiler demand 15 0x0F PUMP_CH_1 Post pumping after ch demand end 16 0x10 PUMP_HW_0 handling...

Page 134: ...echnical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 134 of 140 Appendix I 5 Cascade Connection of AM Boiler with ProtoNode The diagram below shows MODBUS connection for AM Series boilers with ser...

Page 135: ...TABLES OMM 0150_B 5 20 2021 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 135 of 140 The diagram below shows MODBUS connection for AM Series boilers with serial number above 15000000 Figu...

Page 136: ...Series Cascade Sequencer Controller OMM 0101 GF 146 CS and Figure I 2 above 2 Connect a daisy chain between terminals 18 19 and 20 of all units see Figure I 1 or I 2 3 Connect the daisy chain to the...

Page 137: ...tified Power Requirements Multi mode power adapter 9 30VDC or 12 24VAC Physical Dimensions 11 5 cm L x 8 3 cm W x 4 1 cm H 4 5 x 3 2 x 1 6 in Weight 0 2 kg 0 4 lbs Operating Temperature 40 C to 75 C 4...

Page 138: ...age 138 of 140 o Be constructed of materials rated VW 1 or FT 1 or better If the unit is to be installed in an operating environment with a temperature above 65 C it should be installed in a Restricte...

Page 139: ...dent improper maintenance installation or application or on which original identification marks have been removed or altered This Limited Warranty also will not apply to interconnecting cables or wire...

Page 140: ...Fri 8 am 5 pm EST Page 140 of 140 AERCO International Inc 2021 Change Log Date Description Changed By 4 15 2020 Rev A Initial Release 5 20 2021 Rev B Added support for SmartPlate EV Sections 2 4 1 3 5...