Watts HCTA-200-PPSM, Accompaniment To The Installation, Operation And Maintenance Manual

Page 1: ...M WQ HC200 PPSM Installation Operation and Maintenance 2 to 4 Commercial Water Softeners Series HCTA 200 PPSM HCP 200 PPSM Series HCP 200 PPSM Progressive Systems Series HCTA 200 PPSM Duplex Alternati...

Page 2: ...ality components Simple programming corrosion resistant mineral tank s and an easy to service design ensures this system will be durable and easy to maintain Thank You The Watts Team Softened water pr...

Page 3: ...o 52 C Operating water pressure range 25 to 125psi 171 kPa to 8 6 bar All plumbing connections to the system should be made using industry accepted best practices Plumbing tape or paste may be used on...

Page 4: ...e water softening is a process where an ion exchange resin is used to effectively exchange calcium and magnesium hardness cations for sodium cations in the water New or freshly regenerated ion exchang...

Page 5: ...neration B System 7 2 Mineral Tanks 1 Meter Immediate Regeneration C System 14 2 8 Mineral Tanks 2 8 Meters Immediate Regeneration Progressive Flow Tank Staging GPM Threshold for Progressive Feature _...

Page 6: ...n mm in mm in mm in mm in mm lbs kgs M4048TA PPSM 721 2 1842 57 1448 87 2210 42 1067 82 2083 24 610 41 1041 77 1956 1700 773 M4052TA PPSM 751 2 1918 60 1524 90 2286 42 1068 82 2083 24 610 50 1270 80 2...

Page 7: ...315 15 25 35 M4060QD PPSM 600 000 4 11 2 4 4 36 x 72 20 300 200 4 39 x 60 8800 336 420 15 25 35 Specifications Series HCP 200 PPSM Duplex Progressive MODEL NO DIMENSIONS WEIGHTS A B C D E F G H in mm...

Page 8: ...DESCRIPTION SPACE REQUIRED SHIPPING WEIGHT D X W X H LBS M4048TI PPSM 68110288 5 Cubic Foot Duplex Progressive Skid Mounted Softener with Flow Meters 74 x 82 x 90 1700 M4052TI PPSM 68105423 7 Cubic F...

Page 9: ...e diagram below according to your specific series number If any components are missing or damaged contact your Watts representative If they can not be reached contact Watts customer service at 800 659...

Page 10: ...must be supported by pipe hangers or other means Do not install the system where it would block access to the water heater main water shutoff water meter or electrical panels Install the system in a...

Page 11: ...ttom The top of the distributor tube should be flush with the top of the tank Test the tape cap to make sure it can not come off during the media loading process 4k For systems 24 in diameter and larg...

Page 12: ...h the drain line Start Up Instructions 1 Ensure all inlet and outlet isolation valves and the bypass valves are in the closed position and the treated water faucet hot and cold side are in the open po...

Page 13: ...ons that exceed 4 feet above the control valve s drain port 9 The full weight of the piping and valves must be supported by pipe hangers or other means 10 Inlet and outlet supply piping needs to be si...

Page 14: ...14 Installation Diagrams Series HCP 200 PPSM Progressive 2 4 Tank Systems Top View Side View Front View...

Page 15: ...Power Supply 3150 3900 Valves Wire Harness Meter Cable Power Supply Communication Cables Hinge Mount mount per valve model noted 44404 Rev A 44403 Rev A HCTA 200 PPSM HCP 200 PPSM Systems use 2900 290...

Page 16: ...16 Wiring Diagram 44403 Rev A Wiring diagrams are reference only All wiring should be done by a certified electrician and meet all electrical codes...

Page 17: ...enu navigation Network two to eight valves via shielded CAT5 cables LED Status Indicator Blue In Service Flashing Blue Regeneration Queued Green Regeneration Flashing Green Standby Red Error condition...

Page 18: ...18 Controller Display...

Page 19: ...egeneration If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request shall be cleared Pressing the Extra Cycle button while in regeneration will cau...

Page 20: ...ote Regeneration Ability to trigger a regeneration via a remote input Regeneration Types Softener Filter Meter Delayed When volume remaining reaches zero and the scheduled regeneration time is reached...

Page 21: ...n the NXT2 circuit board Activates during selected cycle step Activates upon selected start time Range 0 91 minutes Deactivates upon selected end time Range Start Time plus 1 minute Activates when sel...

Page 22: ...mming certain values may not be able to be viewed or set 7 The controller will display local information not system information 8 In the event of a regeneration occurring while displaying mas ter prog...

Page 23: ...a Cycle button to advance to the next value Press the Left button to retreat to the previous value 3 Where applicable use the Up and Down buttons to adjust a value as desired 4 After progressing throu...

Page 24: ...splayed When regeneration has been completed the display will return to the main screen Example Real time flow rate reading Example Peak flow since last regeneration Example Gallons at the outlet sinc...

Page 25: ...n buttons to adjust as desired 3 Press the Extra Cycle button to advance to the Month field Press the Up or Down buttons to adjust as desired 4 Press the Extra Cycle button to advance to the Calendar...

Page 26: ...X X X X X X X Off Immediate Delayed Auxiliary 1 2 X X X X X X X X X X Off Alarm Based Cycle Based Time Based Lock Window 1 2 X X X X X X X X X X On Off Meter Type X X X X X X X X Paddle 0 75 1 1 5 2...

Page 27: ...Insert one end of the pipe inside the hose and the other end of the pipe into the top of the mineral tank and down into the resin media Put the other end of the hose inside a water permeable bag and...

Page 28: ...FOR 35 GPM F 36 SOFTENER 4 7 FT 68103367 I7313 PIPE PVC SCH 40 1 5 5 1 68101103 D2082 HUB LATERAL SO6 8 TM DIST ASSEMBLY W 10 75 LATERALS F 30 SOFTENER 5 1 68101104 D2083 HUB LATERAL SO6 11 TM DIST A...

Page 29: ...INE HOSE 13 1 68102512 G2009A BRINE TANK ASSY 30X50 BLK W AIR CHECK FOR 1 2 BRINE HOSE 13 1 68102509 G2008C BRINE TANK ASSY 39X48 BLK W AIR CHECK FOR 1 2 BRINE HOSE 13 1 68102554 G3015 1 BRINE TANK AS...

Page 30: ...BOLT SET ZINC F 4 FLANGE 7 1 68103411 I7810 UNISTRUT END COVER 8 1 68104444 K4541692 COMMUNICATION CABLE FOR NXT2 CONTROLLER 9 1 SEE PAGE 28 29 MINERAL TANK 10 1 68107033 R2552 F UNISTRUT CLAMP 1 10...

Page 31: ...00 Upper Powerhead 2900 UPPER POWERHEAD ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104633 K4560410 NT UPPER POWERHEAD F 2900S 24V NXT2 W POWER SUPPLY NO TIMER 2 1 68104575 K4560219 02 COVER FOR 2750 29...

Page 32: ...32 NXT2 Controller Assembly NXT2 CONTROLLER ASSEMBLY ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104777 K4562115 CONTROLLER ASSEMBLY NXT2 1...

Page 33: ...33 NXT to NXT2 Conversion Kit NXT TO NXT2 CONVERSION KIT ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104778 K4562121 01 CONTROLLER ASSY CONV KIT NXT TO NXT2 W 24V US POWER SUPPLY 1...

Page 34: ...rts 2900 Lower Powerhead 2900 LOWER POWERHEAD ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104635 K4560411 NT LOWER POWERHEAD F 2900S 24V NTXT2 NO COVER 2 1 68104574 K4560217 02 COVER FOR 2900 LOWER POWE...

Page 35: ...8104731 K4561540 PISTON ASSEMBLY DOWNFLOW F 2900S UPPER 4 1 68104546 K4560128 SEAL SPACER KIT F 2900S LOWER 5 1 68104733 K4561555 PISTON ASSEMBLY DOWNFLOW NHWBP F 2900S LOWER 6 1 68104171 K4513575 ORI...

Page 36: ...1 7CB INJECTOR NOZZLE 7C BLACK 3 1 68104214 K4514802 3Y INJECTOR THROAT 3C YELLOW 3 1 68104215 K4514802 4G INJECTOR THROAT 4C GREEN 3 1 68104216 K4514802 5W INJECTOR THROAT 5C WHITE 3 1 68104217 K4514...

Page 37: ...04109 K4512085 FLOW CONTROL WASHER 1 2 GPM 2 1 68104110 K4512086 FLOW CONTROL WASHER 1 5 GPM 2 1 68104111 K4512087 FLOW CONTROL WASHER 2 0 GPM 2 1 68104112 K4512088 FLOW CONTROL WASHER 2 4 GPM 2 1 681...

Page 38: ...h Electronic Meter 2 INCH STAINLESS STEEL METER ASSY ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104756 K4561934 10 METER ASSEMBLY COMPLETE 2 STAINLESS STEEL MECH ELEC 2 1 68104199 K4514716 METER DOME P...

Page 39: ...generation Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system Remove piston and clean control valve Loss of mineral through drain line Air...

Page 40: ...ected system type in Master Programming Push correct valve settings in Master Settings Motor Stall No Changes Detected in the Optical Sensor for 6 Seconds The motor is on but no encoder pulses are det...

Page 41: ...41 Water Softener Flow Diagrams Down Flow Brining 2 Backwash Position 3 Brine Position 4 Slow Rinse Position 5 Rapid Rinse Position 6 Brine Tank Refill Position 1 Service Position...

Page 42: ...42 Water Softener Flow Diagrams Up Flow Brining 2 Brine Position 3 Slow Rinse Position 4 Backwash Position 5 Rapid Rinse Position 6 Brine Tank Fill Position 1 Service Position...

Page 43: ...43 Flow Data and Injector Draw Rates Down Flow...

Page 44: ...also not covered by this warranty In the event of a covered defect within the warranty period the Company will at its option replace or recondition the product without charge Disclaimer of Warranty T...