Wayne Ovation, Installation & Operation Manual

Page 1: ...INSTALLATION Ovation Dispensers OPERATION...

Page 2: ...PRECAUTIONS Be sure to bleed all air from product lines of remote dispensers and prime suction pumps before dispensing product otherwise damage to the equipment may occur Always use the approved metho...

Page 3: ...November 2008 Part No 920559 Rev H Ovation Series Dispensers Installation Operation...

Page 4: ...November 2008 Part No 920559 Rev H...

Page 5: ...uipment 12 2 6 7 Veeder Root Vapor Flow Meter 12 2 6 8 Non Dispenser Equipment 12 2 7 Hose and Hose Retractor 13 2 8 Bleeding Product Lines Remote Dispensers 13 2 9 iMeter or Xflo Calibration 14 2 10...

Page 6: ...Portable Tanks and Containers 35 4 1 2 Health Note 35 4 2 How To Get Service On Your Dispenser 35 4 3 Basic Dispenser Requirements 36 4 4 Operating the Dispenser 36 4 5 Restarting After Power Failure...

Page 7: ...well as external parts such as pipes pipe nipples hoses nozzles break aways and swivels that come into contact with the Ethanol fuel must be Ethanol compatible they must be either nickel plated or sta...

Page 8: ...tates Environmental Protection Agency U S EPA Technical Regulations of 9 23 88 and U S EPA Financial Responsibil ity Regulations of 10 26 1988 Where local requirements do not specify applicable codes...

Page 9: ...n NLPA 685 Fields Ertel Road Cincinnati OH 45241 513 489 9844 or 1 800 543 1838 Petroleum Equipment Institute PEI Box 2380 Tulsa OK 74101 918 494 9696 Steel Tank Institute P O Box 4020 Northbrook IL 6...

Page 10: ...tenance and servicing Use a voltmeter to make sure ALL circuits in the dispenser are de energized Failure to do so may result in serious injury Lockout Tagout requirements of the U S Dept of Labor Occ...

Page 11: ...rs Anchor bolts must be installed in the island to allow the dispenser to be bolted down in accordance with NFPA requirements The base of the dispenser contains six bolt hole slots 5 8 inch by 2 inch...

Page 12: ...must be a minimum of 3 All lines should be sloped at a minimum of 1 8 per foot 1 4 per foot preferred from the dispenser to the tank to avoid liquid traps Note There is no vapor recovery for the Etha...

Page 13: ...place Section 2 2 remove the shipping discs from the meter inlets and connect the product piping per the appropriate Installation Instruction drawing in Appendix B When installing a blending dispense...

Page 14: ...d for dispensers equipped with the IDPOS or iX CAT option from the switch in the dispenser to the switch in the building see Section 2 6 6 Figure 2 5 and Figure 2 6 A UL AWM Ethernet cable Category 5...

Page 15: ...he station electrical panels and control boxes to the dispenser electronic head Allow an extra 18 lengths past the vapor barrier fitting for terminating separating potting and connecting to the termin...

Page 16: ...ed to the lower terminals on the block 8 Prepare the potting compound by pouring 4 oz Rockite into an eight oz paper cup 9 Add 1 1 2 oz of water 10 Stir one to two minutes until reaching a consistency...

Page 17: ...rs operating the same pump control relay must be connected to the same circuit breaker this may require multiple control relays for a submersible pump Ensure that the submersible pump receives its pow...

Page 18: ...le and Intercom Call Button and Speaker wires NEC Class 2 must be installed via a separate underground conduit to the dispenser The intercom speaker and call button wires should be terminated with wir...

Page 19: ...etractor Caution On dispensers equipped with the Hose Retractor option the hose clamp must be mounted upstream of the breakaway device to avoid damage to the dispenser in the event of a drive off The...

Page 20: ...ly 5 gallons 20 liters are shown on dispenser display See Note 1 3 Compare reading on site glass of test measure to dispenser display Volume in test measure should be within 3 cu in 50 ml See Note 2 4...

Page 21: ...screws securing the pulser Figure 2 7 Meter Assemblies The WIP and the XWIP are physically the same size but have a different colored case because they are not functionally interchangeable Xflo Meter...

Page 22: ...est pro cedure is listed below 60 cu ft per hr 0 35 in of water 80 cu ft per hr 0 62 in of water Note Very low numbers for back pressure results may indicate a leak in the system and it should be chec...

Page 23: ...data 8 Check outlets hose and underground for suspect blockage problems due to fitting bottomed out or casting flashing Flashing is aluminum edges left over when the casting was made This should be y...

Page 24: ...ine and determine if the closed vapor system can maintain the 27 of water vacuum The system should hold the vacuum for one minute If it does not apply 10 of water pressure to the sys tem soaping all c...

Page 25: ...te in stand alone at installation to purge product lines and test operation At start up the procedures in this section should be performed in sequential order to ensure proper operation before the dis...

Page 26: ...low are also shown in the examples in Figures 3 2 and 3 3 on the following pages Table 3 1 Hose Logical Nozzle Positions Defined by Values of N Model number designations are defined as follows B23 5 m...

Page 27: ...Blending Models Model B23 5220D1 Model B12 2220D3 Model B23 4220D1 Model B12 4220D3 Model B23 3220D1 Model B12 3220D3 positions 6 5 4 3 position 1 positions 7 3 positions 6 5 4 position 1 positions 7...

Page 28: ...22 Part No 920559 Rev H November 2008 Figure 3 3 Non blending Models Model R11 1220D1 Model R22 2220D1 position 1 position 2 position 1 Model R13 3220D1 positions 1 2 3...

Page 29: ...ctions F03 1N where N is the logi cal nozzle number Active values of N are given in Table 3 1 For side 2 the corresponding sub functions are F04 0N and F04 1N respectively To set the unit price the co...

Page 30: ...ay continues to show the sub function and not the unit price itself Save the New Unit Prices as follows 1 Press ENTER The price display will show the volume display will be blank and the unit price di...

Page 31: ...show F indicating that it needs a function number to pro ceed 4 Press 18 to access F18 5 Press ENTER The unit price display will show F18 indicating that the function has been accessed 6 Press ENTER t...

Page 32: ...the new prices If they do not show the desired unit prices access the appropriate sub function to make sure that the unit price data is correct For reference the following is a 50 blend ratio setting...

Page 33: ...s on the remote control interface followed by ENTER or by typing the sign followed by the valve of the FPID followed by ENTER 7 Repeat the procedure for Side 2 Saving the New FPID 1 Press ENTER The pr...

Page 34: ...he audible click of the valve s NOTE Make sure the product lines are properly bled before dispensing any product through a remote dispenser Make sure suction pumps are primed before dispensing any pro...

Page 35: ...totals are obtained by accessing S01 2N where N is the hose position number For Side 2 the corresponding functions for these variables are S02 1N and S02 2N respec tively To read the electronic totali...

Page 36: ...sing the Meter Volume Totalizer Sub function for Side 1 1 Press ENTER PASS 1 enter password 2 Press ENTER PASS 2 enter password 3 Press ENTER The unit price display will show F 4 Press either UP or DO...

Page 37: ...ctional amounts that are left over from a previous sale are stored in the dispenser computer When the next sale of the same product ends if the fractional amounts from the new sale and previous sale s...

Page 38: ...ys stop blinking 3 13 Annunciator Operation Check Check that the annunciator is operating properly on each side of the dispenser When pressing the keys on the CAT keypad or the Push to Start Grade Sel...

Page 39: ...equals the Unit Change Event Number 6 The volume display contains the metering unit that it was changed to with the following descrip tion LitErs Liters volume unit US GAL U S Gallons volume unit IP...

Page 40: ...l Screen Prompts Re lock cassette and door panel when done Unlock door Unlock cassette Press and hold down lever Insert cash and follow prompts Remove cassette Continue removing cassette Open cassette...

Page 41: ...ch as the V belt on Suction pump models Know the Hazardous Zone area around the dispenser see Figure 4 2 4 1 1 Portable Tanks and Containers Portable containers of 12 gallons 45 liters or less shall n...

Page 42: ...blending products will blink until a grade selection button is pressed if the sin gle product hose is selected the lighted grade selection button for the single product will blink until it is pressed...

Page 43: ...ser does not resume normal operation try cycling power as described in the next sec tion 4 6 Cycling Power to Clear Faults If a fault in the dispenser is detected by the computer an error message will...

Page 44: ...n the 3 Vista Service manual part number 920525 Computer errors are read by entering the Maintenance Mode and accessing the correct statistical function and its sub functions Perform the following ste...

Page 45: ...tion the following steps must be performed using the remote control Bold type denote remote control function and italicized type represents dispenser response NOTE See additional requirements for stan...

Page 46: ...0 Caliper in 0023 0028 Elmendorf Tear mg Main direction 20 min Cross direction 20 min Smoothness Berk seconds 250 550 Base Paper Kansaki P 300 Koehler KT55F18 Thermal Characteristics Paper shall not d...

Page 47: ...41 November 2008 Part No 920559 Rev H 4 10 Printer Paper continued Figure 4 1 Loading Printer Paper Pull Out From Top A B C D...

Page 48: ...08 Figure 4 2 Hazardous Zone Area Classifications for Dispensers D DUGRXV ORFDWLRQ FODVVL FDWLRQV DVVRFLDWHG ZLWK D KRVH QR OH ERRW LVSHQVHU ZLWKRXW YDSRU EDUULHU FRQVWUXFWLRQ LVSHQVHU ZLWK YDSRU EDUU...

Page 49: ...an automobile This will cause early failure at the couplings cable or clamp Check the hose retractor periodically for proper pull and retrac tion Check the retractor cable periodically for frays or c...

Page 50: ...on the dispenser being serviced Failure to do so may result in a hazardous condition that can result in serious injury Loosen strainer cap or spin on filter slightly and allow gasoline to drain into...

Page 51: ...mend starting with level one and moving to the second and third levels only as necessary Dispenser Cleaning Process Wayne recommends using one of the below listed cleaning level for maintaining your d...

Page 52: ...isplays please wash with water immediately STAINLESS STEEL SURFACES Exposure to contaminants can cause a discoloration of the stainless steel panels If the dis coloration persists after washing as ins...

Page 53: ...re clamps at top of the bellows may have critical placement to requirement to maintain compliance If clamp is loose or broken it must be replaced or repaired according to the nozzle manufacturer instr...

Page 54: ...48 Part No 920559 Rev H November 2008...

Page 55: ...play Step 3 Press the indicated key or press NEXT to continue to the next screen prompt 1 2 QCAT SOFTWARE REVISION LEVEL AND DATA LINK ADDRESS Step 1 Continue holding the key down until the REV messag...

Page 56: ...ollows Answering YES to the prompt causes the screen to display the prompt below or Answering NO to the prompt and the system automatically proceeds to the Offline msg prompt To answer the Track 1 or...

Page 57: ...only if the dispenser has softkeys along side the QVGA display On dispensers without softkeys answer No to the above prompt otherwise the numeric keypad will not work when the dispenser is online Sele...

Page 58: ...ader self test as discussed on the following pages Answering NO to the above prompt will display the Exit prompt shown below Answer YES to the above prompt to exit and return the CAT to normal operati...

Page 59: ...42 31 41 30 40 Note If values are switched right to left and top to bottom the softkey cables are reversed Press NEXT when finished verifying Softkeys 1 5 PRINTER SELF TEST The message shown below ap...

Page 60: ...reen A series of digits appear on lines 1 and 2 of the display screen This information is the card data Step 3 Press the NEXT key and continue to the keypad self test If either of the following prompt...

Page 61: ...p 2 Verify the two digit number on the display screen with the number listed under the column heading Keypad Coordinate The screen does not display a two digit number when the NEXT key is pressed This...

Page 62: ...efective board in the CAT system An example of a BIT error message that may appear on the display screen is shown below 1 9 EXIT SELF TEST MODE Once the system successfully completes the memory self t...

Page 63: ...ine Note Softkey 1 is upper left softkey softkey 5 is upper right softkey 3 Press Yes softkey at the prompt Want to Test Bezel Devices This will begin the diagnostic test Note At startups always selec...

Page 64: ...ey Enable Mode to POS screen 11 Enter the dispenser Fueling Point number via the keypad and press Cancel at the prompt Please enter F P press Cancel when done Note IP Address is assigned automatically...

Page 65: ...is revision of the manual includes new installation footprint drawings These drawings show the location of the conduits for entering the new smaller junction box which will be standard production on O...

Page 66: ...60 Part No 920559 Rev H November 2008...

Page 67: ...61 November 2008 Part No 920559 Rev H DISTANCE BETWEEN EYE BOLTS 33 1...

Page 68: ...62 Part No 920559 Rev H November 2008 INSTALLATION INSTRUCTION page 1 of 2 OVATION MODEL R13...

Page 69: ...63 November 2008 Part No 920559 Rev H INSTALLATION INSTRUCTION page 2 of 2 OVATION MODEL R13...

Page 70: ...64 Part No 920559 Rev H November 2008 INSTALLATION INSTRUCTION page 1 of 2 OVATION MODEL B23...

Page 71: ...65 November 2008 Part No 920559 Rev H INSTALLATION INSTRUCTION page 2 of 2 OVATION MODEL B23...

Page 72: ...66 Part No 920559 Rev H November 2008 INSTALLATION INSTRUCTION page 1 of 2 OVATION MODELS B12 AND R22...

Page 73: ...67 November 2008 Part No 920559 Rev H INSTALLATION INSTRUCTION page 2 of 2 OVATION MODELS B12 AND R22...

Page 74: ...68 Part No 920559 Rev H November 2008 INSTALLATION INSTRUCTION page 1 of 2 OVATION MODEL R11...

Page 75: ...69 November 2008 Part No 920559 Rev H INSTALLATION INSTRUCTION page 2 of 2 OVATION MODEL R11...

Page 76: ...70 November 2008 Part No 920559 Rev H...

Page 77: ...71 November 2008 Part No 920559 Rev H 2 7151 C TYPICAL SITE WIRING...

Page 78: ...72 Part No 920559 Rev H November 2008...

Page 79: ...ace to enable Stand alone operation At new dispenser Startups after product lines have been purged and dispenser operations checked once the dis penser is switched over to control system operation the...

Page 80: ...74 Part No 920559 Rev H November 2008...

Page 81: ...75 November 2008 Part No 920559 Rev H APPENDIX D SITE INTERCONNECTION DIAGRAMS...

Page 82: ...76 Part No 920559 Rev H November 2008 Figure D 1 Backroom Installation Wayne Control System...

Page 83: ...77 November 2008 Part No 920559 Rev H Figure D 2 Interconnection Wiring Diagram Data Distribution Cabinet To Dispensers...

Page 84: ...78 Part No 920559 Rev H November 2008 Figure D 3 Pump Relay Installation Wiring Diagram...

Page 85: ...mber 2008 Part No 920559 Rev H Figure D 4 Interconnection Wiring Diagram Dispenser Card Processing CATs Note Ethernet cable required for VGA option is shown on detailed Installation Wiring Diagram in...

Page 86: ...F ON ON ON ON ON 2 ON OFF ON ON ON ON 3 OFF OFF ON ON ON ON 4 ON ON OFF ON ON ON 5 OFF ON OFF ON ON ON 6 ON OFF OFF ON ON ON 7 OFF OFF OFF ON ON ON 8 ON ON ON OFF ON ON 9 OFF ON ON OFF ON ON 10 ON OFF...

Page 87: ...terms of such license No part of this publication may be electronically or mechanically reproduced stored in a retrieval sys tem or transmitted in any form or by any means except as permitted by such...

Page 88: ...de reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment gen erates uses and can radiate radio frequency energy and if not instal...