WBT SUMO UNI LIFT, User And Safety Manual

Page 1: ...SUMO UNI LIFT USER AND SAFETY MANUAL ...

Page 2: ...ions 7 Uni Lift Safety labels for operation and PPE 8 Uni Lift Operating Instructions 10 Battery Charger manual 16 Daily and Monthly checks 17 Exploded view and parts list 18 Hydraulic system 19 Hydraulic power pack 21 Hydraulic schematic 22 Hydraulic cylinders 23 Electronic control 25 Wiring loom 26 Moving and storage 27 Certificate of Conformity 1 ...

Page 3: ...battery is fully charged yellow when at half charge and red when at 10 charge 6 Low maintenance machine pivot points and sliding parts fitting with either composite bearings or sealed roller bearings 7 Unique bin clamping system allows different sizes of bins to be handled on one machine Construction 1 The Uni Lift is made up of a steel fabricated base frame a telescopic mast and a tipping cradle ...

Page 4: ...Overview Drawings 3 ...

Page 5: ...Machine Dimensions And Weight Machine Weight 200KG 4 ...

Page 6: ...will then allow the control arm to rotate thru 90 degrees Once in position the latching plate drops back into place locking the control arm in position the controls can now be activated The rotation of the control arm removes the operator from harm whilst the bin is being tipped 2 To activate the electronic controls the centre button must be pressed 3 times in quick succession this will bring the ...

Page 7: ...ters clear of the machine whilst it is in operation Always keep hand and feet clear of bin and cradle when operating Do not empty bins if over filled Before connecting machine to mains supply ensure voltage and frequancys correspond with thats listed on the range plate Do not use extension leads to connect machine to mains supply Do not operate if power supply lead and insulation is damaged Do not...

Page 8: ...Uni Lift Safety Labels For Operation And PPE All Safety stickers are clearly mounted on the machine in clear view Please ensure the correct PPE is being used before operating the machine 7 ...

Page 9: ...Ensure both foot brakes have been applied 5 Ensure that all personnel other than the operator are well clear of the machine 6 Ensure the tip cradle is fully lowered To empty bins containers 1 Once the machine is in position lift the foot oparated arm release and rotate the operator pendant into the control position 2 Place the bin container against the tip cradle ensuring its positioned correctly ...

Page 10: ...se and centre buttons simultaneously to activate the tip function 6 Once the bin container is empty press the lower button until the bin is on the ground 7 Remove the bin and repeat as required NOTE The lift and tip operations can be stopped at any time by simply releasing the buttons Raise Central Button Lower On Light Battery Strenght Indicator 9 ...

Page 11: ...Battery Charger Manual 10 ...

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Page 17: ...charger and cables and connections to ensure they are all in good condition 2 Check that all warning and safety labels are legible 3 Check the bolts holding the castors are tight 4 Check the operation of the telescopic mast by raising it to full height and lowering 5 Spray inner mast with white grease with PTFE 6 Check the operation of the tipping cradle and bin clamp mechanism by operating with a...

Page 18: ...Exploded View And Parts List 17 ...

Page 19: ...nders 1 main mast cylinder to raise and lower the mast and 2 tip cylinders which rotate and tip the cradle but also interact with the locking bar to hold the bin onto the cradle during the tipping cycle See drawing 630 800 for mast cylinder and 625 3 for tip cylinders on page 22 Maintenance the system will require an oil change every 12 month or after 500 hours run time we recommend a high grade 4...

Page 20: ...Hydraulic Power Pack 19 ...

Page 21: ...Hydraulic Power Pack Certificate of Conformity 20 ...

Page 22: ...Hydraulic Schematic M 1 4 3 10 9 8 7 5 6 2 13 12 11 Operating Flow 2Lpm Working Pressure 120Bar 21 ...

Page 23: ...Hydraulic Cylinders Main Mast Cylinder Cradle Tip Cylinder 22 ...

Page 24: ...Electronic Control 23 ...

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Page 26: ...Wiring Loom 25 ...

Page 27: ...machine should never be moved when carrying a fully loaded bin Transportation The machine should always be transported in its upright position both foot brakes should be applied and the machine should be strapped into place by an appropriately rated strap It is recommended that the machine is strapped across the base frame Storage If the machine is not being used for an extended period it should b...

Page 28: ...ription of Product Sumo Uni Lift Function Model Type Serial Number Function bin Tipper Model Sumo Uni Lift Type Serial Number Standards Used EN ISO 4413 2010 EN ISO 12100 2010 EN ISO 13849 1 2006 EN 61000 6 4 2007 Place of Declaration Unit 36 Aireside Bussiness Park Royd Ings Avenue Keighley BD21 4BZ Date of Declaration 17 05 2021 Declaration I declare that the machinery fulfils all the relevant p...