Webtool RCV155 Instructions For Installation, Operation Care And Maintenance Download

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Allspeeds Ltd.

Royal Works, Atlas St

Clayton le Moors

Accrington

Lancashire

England

BB5 5LW

Tel +44 (0)1254 615100

www.allspeeds.co.uk

WIRE ROPE CUTTER RCV155

PRODUCT CODE No. 980218

INSTRUCTIONS FOR INSTALLATION,

OPERATION & MAINTENANCE

Revision 5 issue 4. Modification No. 20691 Date 28

. Feb 2014

This document must not be modified in any way.

Summary of Contents for RCV155

Page 1: ...5 5LW Tel 44 0 1254 615100 www allspeeds co uk WIRE ROPE CUTTER RCV155 PRODUCT CODE No 980218 INSTRUCTIONS FOR INSTALLATION OPERATION MAINTENANCE Revision 5 issue 4 Modification No 20691 Date 28th Feb...

Page 2: ...e that suitable pressure regulation equipment is used and that the unit is not subjected to pressures higher than those stated in section 3 In all cases where an operator is present the safety aspects...

Page 3: ...IN TOOL FAILURE AND CONSEQUENTIAL DAMAGE 2 CUTTING CAPACITY The cutter is primarily intended for use on steel wire rope having a maximum tensile strength of 1880N mm and will cut ropes up to 155mm dia...

Page 4: ...els The weight of the tool is 240kg TABLE 1 Function Max Working Pressure Swept Volume Port Tapping psi bar ml U S Gallon Main Ram Working Stroke 10 000 690 2900 0 766 3 8 NPT Main Ram Return Stroke 1...

Page 5: ...no damage has occurred to the blade or anvil Ensure the anvil is fully retracted DEPLOYMENT Prior to use the auxiliary cylinder outstroke should be operated to withdraw the anvil This clears access fo...

Page 6: ...l has a relief valve fitted which will blow off at approx 750 bar DO NOT leave the pressure on so that the relief valve is continually blowing off TROUBLESHOOTING If the wire rope does not cut through...

Page 7: ...he tool serial number Seal Kit Part Number 995 284 Anvil Part Number SSC 6491 Blade Part Number 705 054C Wear plates Part number 765 231A B 2 off each We advise that any servicing should be carried ou...

Page 8: ...e anvil pin 761247 from the anvil SSC6491 The anvil may now be slid out from the anvil guide bush Re assembly is the reverse of the above process 8 REPLACEMENT OF THE CUTTING BLADE First withdraw the...

Page 9: ...entres A cylinder assembly tool is available if required part number SK4377A First remove the anvil as described above in section 7 pump out the ram and remove the blade again as described above in se...

Page 10: ...ld be taken not to disturb the settings When re assembling the relief valve plug with the ram first fill the ram with oil to the bottom of the counterbore smear silver goop on to the threads of the pl...

Page 11: ...Page 11 of 16 10 OTHER INFORMATION Below are detailed two views showing the positions of other items in the assembly than have not been previously mentioned in the instructions...

Page 12: ...Page 12 of 16 Above shows the centre of gravity of the tool for reference Above shows the part numbers for all the parts used in the auxiliary cylinders 982132...

Page 13: ...2 Piston block 2 728078 Cylinder auxiliary 2 SSC6476 Auxiliary end cap 2 764116 Auxiliary piston 2 026701 Pellet 2 043206 Socket set screw M4 x 6 2 035067 Socket cap screw M5 x 30 8 701195 Swagelok co...

Page 14: ...32 Part No Description Qty 709062 Piston block 1 728078 Cylinder 1 SSC6476 End cap 1 764116 Piston 1 026701 Pellet 1 043206 Socket set screw M4 x 6 1 035067 Socket cap screw M5 x 30 4 701195 Swagelok...

Page 15: ...ylinder Assembly Tool SK4377A This tool can be used on RCV75 RCV75HD RCV115 RCV135 RCV155 RCV190 HCV100 HCV120 HCV250 and HCV270 cutting tools Webtool Hydraulic Intensifier HP690A available in a range...

Page 16: ...HCV capable of cutting cable umbilical and armoured flexible pipe lines up to 330mm diameter Softline Cutters SL capable of cutting fibre ropes in various sizes Wire Rope Cable Grippers Wire Rope Clam...