Welbilt Cleveland KEL-100, Installation, Operation, Maintenance, Parts & Service

Page 1: ...on Operation Maintenance Parts Service This manual is updated as new information and models are released Visit our website for the latest manual Electric Floor Model Kettles Part KE004000 2 B August 2...

Page 2: ...former aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les service...

Page 3: ...er des a rosols dans le voisinage de cet appareil alors qu il est en fonctionnement Cet appareil ne doit pas tre utilis par des personnes dont les capacit s physiques sensorielles ou mentales sont r d...

Page 4: ...toucher No la toque Do not climb sit or stand on equipment Il ne faut pas monter s asseoir ni se tenir debout sur l quipement No subirse ni sentarse ni pararse sobre el equipo Pressurized device Appa...

Page 5: ...NS 4 Cut strap holding unit 5 Remove manual from kettle pot Write down the model and serial of the unit onto the front of this manual 6 Lift kettle off skid and move kettle to its installation locatio...

Page 6: ...and freely RED YELLOW BLACK BLACK BLUE RED L1 L2 L3 3 RED YELLOW BLACK BLACK BLUE RED L1 L2 1 2 Insure there are A Three lag bolts securely holding each foot B The bottom cover stationary kettles is i...

Page 7: ...8 9 1 4 10 OFF KE95555 2 A 3 2 1 4 5 6 8 WARNING AVERTISSEMENT ADVERTENCIA If for any reason this unit is not functioning correctly DO NOT OPERATE Contact your autorized service agent OPERATING THE K...

Page 8: ...should be hand tight only 9 If the unit is equipped with a Butterfly Valve clean as follows a Place valve in open position b Wash using a warm water and mild detergent solution c Remove food deposits...

Page 9: ...ed covers only 6 Cover is held securely to handle knob is on the end of the handle SIX MONTH SERVICE INSPECTION 1 Perform daily startup inspection 2 Grease bearings on both trunnions 3 Inspect worm an...

Page 10: ...ive 240 16 VAC transformer 9 Measure continuity of ON OFF switch Is it operating properly Yes Go to step 10 No Replace defective ON OFF switch Possible Causes 1 No incoming power 2 Kettle is tilted 3...

Page 11: ...kettle Yes Kettle is operating correctly No Spray contact cleaner on control terminals and edge connector Try box again If problem still exists replace defective control box 10 Unplug control box and...

Page 12: ...ch 2 Kettle should be cold If necessary add water to kettle pot to cool unit 3 The pressure gauge should now show a vacuum and have no indication of leakage If gauge gauge looks damaged replace gauge...

Page 13: ...n how the installer wired the kettle you may have to remove the supply wire and reconnect 4 Physically push in on contacts of each contactor to check for free movement Replace contactor s if required...

Page 14: ...of the above criteria is not met replace valve The above illustrations show the variations of factory installed Safety Valves Any modifications are unacceptable 4 maximum length Correct Installation I...

Page 15: ...urrounds tube and thermistor 10 Replace covers reconnect power and test operation REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at on...

Page 16: ...3 5 6 7 8 9 1 4 10 OFF 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 35...

Page 17: ...9 for other slotted screw 3 8 Allen wrench 1 If required remove board from holding bracket for better access 2 Turn unit on and set to 10 maximum 3 Push and hold the SWITCH button for approximately 5...

Page 18: ...robe 2 Remove pressure relief valve and replace with street elbow 3 Using a small funnel one made of paper works great slowly pour water into the kettle 5 Allow kettle to drain again 6 Repeat until wa...

Page 19: ...18 WIRING DIAGRAM 200 240v...

Page 20: ...19 WIRING DIAGRAM 480 600v...

Page 21: ...1 1 1 1 9 10 FA11507 Cutting Screw 2 2 2 2 11 KE54907 10 Plug Button 1 1 1 1 12 KE50151 2 Knob 1 1 1 1 13 Cover Handle specify model 1 1 1 1 FA11284 SCREW 1 4 20 X 1 2 HEX SOCKET 4 4 4 4 SERVICE PART...

Page 22: ...OR ELECTRIC AND GAS UNITS WITHOUT COVERS 1 2B KE00352 FOR DIRECT STEAM UNITS WITHOUT COVERS 1 KE003521 SERVICE HOUSING SOLID BEARING KDLT W O COVER 1 3 KE51711 ROLLER BEARING 2 4 KE51571 1 BEARING WAS...

Page 23: ...MODIFIED CORRECTIONAL PACKAGE 1 6 FA05002 24 O RING TD 1 5 1 FA05002 38 O RING TD 3 1 7 SE50005 VALVE BODY TD 1 5 1 KE50973 VALVE BODY TD 3 1 1 2 3 4 5 6 7 8 TANGENT DRAW OFF VALVES ITEM NO PART NO D...

Page 24: ...1 Bracket Terminal Block 1 8 KE50377 Terminal Block Section Large White 3 SK50055 1 Terminal Block Section Small 3 9 KE50376 Terminal Block End Section Large White 1 SK50054 1 Terminal Block End Secti...

Page 25: ...4833 3 Snap In Bushing 875 1 23 KE54833 4 Snap In Bushing 1 093 1 24 KE50473 Ground 1 25 KE53838 21 Transformer 240 to 16V 1 26 KE00688 Transformer Enclosure stationary kettles only 1 27 KE50392 Brack...

Page 26: ...25 CONTROL CONSOLE COMPONENTS HAND TILT 44 45 43...

Page 27: ...Gear 60 gallon up 1 14 FA95055 12 Woodruff Key 25 40 gallon 1 FA95055 11 Woodruff Key 60 gallon up 1 15 KE51711 Roller Bearing trunnion 25 40 gallon 2 KE517111 Roller Bearing trunnion 60 gallon up 2...

Page 28: ...27 CONTROL CONSOLE COMPONENTS POWER TILT 41 42 40 44 45 43...

Page 29: ...E003209 11 17 KE50752 Transformer 240 16V 1 18 FA95007 Retaining Ring 25 40 gallon 1 FA95050 Retaining Ring 60 gallon up 1 19 FA95048 Woodruff Key 25 40 gallon 1 FA95051 Woodruff Key 60 gallon up 1 20...

Page 30: ...ge kettles 6 elements KE53838 11 Transformer 380 415 to 120 220V 1 SE00115 Potentiometer with ON OFF Switch c w Rubber Boot 1 1 KE51005 Rubber Boot 1 1 KE50569 1 Knob Potentiometer 1 1 KE50515 Thermis...

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Page 32: ...itchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every n...