Welding Industries Malaysia MIG210S, Instruction Manual

Page 1: ...ch as copying and passing on to third parties Specification may vary from country to country V1 1 07 INSTRUCTION MANUAL MIG210S IMW MIGS Welding Industries Malaysia Sdn Bhd 16 Jalan Johan 1 2 Kawasan Perindustrian Pengkalan II 31550 Pusing Perak Darul Ridzuan Malaysia Tel 605 366 8828 Fax 605 366 8328 URL www wim com my E mail wim wim com my ...

Page 2: ... 5 Wire Feeding 2 2 6 Earth Connection 2 2 7 Gas Connection 2 3 0 Machine Controls Connections 3 4 3 1 Internal View Part Description 5 4 0 Parts List 6 4 1 General View Of Migweld MIG S Series 6 9 4 2 MIG S Series Spare Parts List 10 14 4 3 MIG S Series Feeder Parts List 15 16 5 0 Circuit Diagram 17 21 6 0 Welding Techniques 22 6 1 Setting Of The Machine 22 6 2 Influence Of The Welding Position 2...

Page 3: ... 2 Dia 1 6 Dia 1 0 1 5 Dia 2 0 WIRE DIAMETER AL WIRE MM WIRE GUIDE LINER INT DIAMETER MM Dia 0 8 Dia 1 0 Dia 1 2 Dia 1 5 Dia 1 5 Remove the red plastic knob Tighten or unscrew the hub tension hand nut in the centre of the hub reel assembly until sufficient hub friction is achieved to prevent overrun This adjustment should be done with full spool of wire at maximum wire feed speed Do not over tight...

Page 4: ...WING 2 VOLTAGE SELECTOR SWITCH Coarse control 10 steps 3 ON OFF SWITCH With this switch is in the ON position power is applied to the fan and control circuits WARNING This switch does not isolate the unit from the mains electrical supply 4 DC AMMETER Show the welding current 5 OVERHEAT INDICATOR LED 6 FUSES 7 NEGATIVE TERMINAL CO2 8 SPOT TIME ADJUSTOR 9 STITICH TIME ADJUSTOR 10 WIRE FEED SPEED ADJ...

Page 5: ...erty rights We reserve all rights of disposal such as copying and passing on to third parties Specification may vary from country to country V1 1 07 5 3 1 INTERNAL VIEW PART DESCRIPTION 1 INLET GUIDE TUBE 2 WIRE SPOOL 3 DC MOTOR 4 FEED ROLL SECURE KNOB 5 PRESSURE WHEEL AND ARM 6 TENSIONING KNOB ...

Page 6: ...s even in the event of industrial property rights We reserve all rights of disposal such as copying and passing on to third parties Specification may vary from country to country V1 1 07 6 4 0 PARTS LIST 4 1 General View of MIG 210S MIG 210S FINAL ASSEMBLY ...

Page 7: ... MIG TORCH ADAPTOR INSULATOR 1 012 THA U001 501 2364 CENTRAL ADAPTOR 3E UNIVERSAL 1 013 CVT 3923 PLASTIC COVER LL9X0 40 STEP SWITCH 1 014 SWS NPH M135 STEP SWITCH NO PLATE HANDLE 1 015 SSWS PNP M210 10 STEPS SWITCH P C NO PLATE WITH VOLUME 1 016 SSWS SWK M135 STEP SWITCH KNOB WITH HEXAGON BRASS 1 017 SWS SNH M135 STEP SWITCH HANDLE 1 018 RBS 0002 PLASTIC STOPPER OD 20 5MM 2 019 SPS CX30 PANEL SOCK...

Page 8: ...S 24VAC 1 037 SHT 4000 75 SHUNT 400A 75MV 1 038 ERST 0270 100 RESISTOR 27OHM 10W CR TYPE H 1 039 STRM M21C 1 WELDING TRANSFORMER C 1 040 STRM M210 2 MAIN WELDING TRANSFORMER 1 041 TBS B228 RUBBER STOPPER B228 2 042 WLR 1020 4 SWIVEL CASTOR C W BLACK RUBBER WHEEL 2 043 WLR 1600 6 BLACK RUBBER WHEEL 160MM x 21MM 2 044 BWC RAH 1238 BLOWER COOLING FAN RAH 1238B1 220 240VAC 50 60HZ 1 045 BWC RAH 1751 B...

Page 9: ...l rights even in the event of industrial property rights We reserve all rights of disposal such as copying and passing on to third parties Specification may vary from country to country V1 1 07 9 5 0 CIRCUIT DIAGRAM MIGWELD 210S BLOCK CIRCUIT DIAGRAM ...

Page 10: ...not be obtained if extreme values are exceeded If the feed speed is too high for the welding voltage blockage will occur in the torch as the wire dips into the molten pool and does not melt Welding in these conditions normally gives faults due to lack of fusion If however the welding voltage is too high large drops will form on the end of the wire causing spatter The correct setting of voltage and...

Page 11: ...alaysia Sdn Bhd reserves all rights even in the event of industrial property rights We reserve all rights of disposal such as copying and passing on to third parties Specification may vary from country to country V1 1 07 11 ...

Page 12: ...ng hose Great care should be taken that the welding hose is not overloaded It should not be pulled over sharp edges and other heavy machines should not run over it as it may damage the wire lines The hose should be dismantled every week and cleaned with dry air C Welding torch There are many parts in the welding torch that have to be cleaned regularly The main ones are the contact tip and the gas ...

Page 13: ...ntact tip is blocked up 3 Leakage air is pumped in and dilutes the shielding gas 5 The arc does not look normal and there is a lot of spatter 1 The material is dirty under sealed or paint 6 The wire keeps sticking in the contact tip and is very slow 1 The wire can be malformed The damage wire should be cut off pulled out and replaced The pressure on the wire feed roller should be checked 2 Worn ou...

Page 14: ...ltage 220V 240V Max Input Current 33A Fuse slow 35A Cable Cross Section Area 4 10mm2 Output Rating 210A 24V Duty Cycle 30 Rating 60 145A 21V Rating 100 110A 20V Voltage Adjustment 10 steps Open Circuit Voltage 18V 45V Max Welding Output 210A 24 5V Min Welding Output 30A 15 5V Filler Wire Dimensions 0 6 1 0 Ømm Wire Feeding Speed 1 17m min Timer Spot or Stitch Welding 0 5 sec Static Characteristic ...

Page 15: ...tor to cylinder head and tighten using correct size spanner OVERTIGHTEN will cause O RING in the regulator to spoil Open cylinder valve and check the cylinder valve pressure Must be greater than 10bar 150Ib in2 Shut the cylinder valve Fit gas hose to regulator and open cylinder valve Set flow 15Lt Min Bigger torch may need 20Lt Min Clean the material to be welded with a wire brush Place the earth ...

Page 16: ...ing area to prevent build up of gas and fume Dress Dress correctly when welding and preparing the weld Dust Note Use only DRY air at a pressure not exceeding 2 bar Wear goggles and mask when removing dust with an airline Fire Before commencing welding clear the flammable area Electrical Do not work with cover off Leave it to the experts Electrical 415 230 A C is supplied to the p c b Isolate unit ...

Page 17: ...reported within seven 7 working days JAMINAN AM WIM Mesin kimpalan anda dijamin oleh WIM untuk kualiti yang memuaskan sesuai digunakan untuk tujuan dan mengikut spesifikasi WIM untuk tempoh dua belas 12 bulan dari tarikh pembelian disahkan melalui bukti resit pembelian anda Syarat ini tidak termasuk pada barangan guna habis dan aksesori Jaminan ini tidak boleh dituntut jika didapati mesin kimpalan...

Page 18: ...g or cutting and are therefore warranted only if found to be defective prior to use 6 Semiautomatic Item Torch body and cable are warranted for fourteen 14 days from the date of purchase verified by reference to your proof of purchase 7 Modification and Misuse This warranty does not apply to products which have been modified in any way by any party other than WIM nor to products which have not bee...

Page 19: ...motongan hanya diberi jaminan jika didapati kerosakan berlaku sebelum digunakan 6 Barangan separa automatic Torch Body dan kabel diberi jaminan selama empat belas 14 hari dari tarikh pembelian disahkan melalui resit pembelian 7 Pengubahsuaian dan penyalahgunaan Jaminan tidak diberikan pada produk yang telah diubahsuai dengan apa cara sekalipun oleh mana mana pihak selain dari pihak WIM atau produk...

Page 20: ...保证 由交货至原有使用者之日算起 在第一年 WIM所保 证的包括零件更 换和工钱 在第二年只保证零件更换 3 主要的电力整流器 在焊接输出的线路之硅二极体及SCR有一年的保证 由交货至原有使用者之日 算起 4 主要的电路板元件 主控制板从购买日期算起有一年保证 由购买证据所鉴定 5 消耗品 开关接触器 电缆连接器 保险丝 灯泡 过滤器 陶瓷喷咀 筒夹 把手 插座和 触发开关在正常焊接或切割中会磨损或消耗 因此只有用前的不良可享有保证 6 半自动项目 焊枪体和电缆从购买日期算起有十四天保证 由购买证据所鉴定 7 修改和误用 这保证不含包以下情况之产品 a 经过WIM以外的团体或个人之修改 b 没有按 照通用的工业标准来安装和操作 c 没有在原有设计的寻常情况下使用 d 没有在可胜任的 人监督下给予适当照顾 润滑 保护和保养 保 证 之 声 明 除了特别提供更新的明确说明保证 任何超出於此说明...