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IMPORTANT: 

Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, 

ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, 

trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use 

your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

NEED HELP? CONTACT US!

Have product questions? Need technical support? Please feel free to contact us:

TECHSUPPORT@WENPRODUCTS.COM

800-232-1195 (M-F 8AM-5PM CST)

For replacement parts and the most up-to-date instruction manuals, visit

 

WENPRODUCTS.COM

HANDHELD 

SPINDLE SANDER

Instruction Manual

MODEL HA5932

Summary of Contents for HA5932

Page 1: ... to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 800 232 1195 M F 8AM 5PM CST For replacement parts and the most up to date instruction manuals visit WENPRODUCTS C...

Page 2: ... Know Your Spindle Sander 10 Assembly Adjustments 11 OPERATION MAINTENANCE 13 Operation 13 Troubleshooting Guide 14 Maintenance 15 Exploded View Parts List 16 Warranty Statement 18 To purchase accessories for your tool visit WENPRODUCTS COM 80 Grit Sandpaper Pack Model 5932SP80 120 Grit Sandpaper Pack Model 5932SP120 240 Grit Sandpaper Pack Model 5932SP240 Combo Grit Sandpaper Pack Model 5932SPC ...

Page 3: ...se visit wenproducts com for the most up to date manual or contact our customer service at 1 800 232 1195 Keep this manual available to all users during the entire life of the tool and review it frequently to maximize safety for both yourself and others SAFETY ALERT SYMBOL Indicates danger warning or caution The safety symbols and the explanations with them deserve your careful attention and under...

Page 4: ... shock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respir...

Page 5: ... accordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working...

Page 6: ...sawdust and chips 7 Feeding workpiece Forcefully jamming workpiece tool against sanding surface may cause it to kick back at operator or damage machine Allow spindle to reach full speed Firmly hold workpiece with both hands and ease it against spindle using light pressure 8 Spindle Direction Feeding workpiece tool incor rectly can cause it to jump or kick back causing a loss of control or contact ...

Page 7: ...um control over kickback or torque reaction during start up The operator can control kickback forces if proper pre cautions are taken 2 Never place your hand near the rotating accessory The accessory may kick back over your hand 3 Do not position your body in the area where the power tool will move if kickback occurs Kickback will propel the tool in the direction opposite to the wheel s move ment ...

Page 8: ... loss of power and overheating The table below shows the correct size to be used according to cord length and ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cord DOUBLE INSULATED TOOLS The tool s electrical system is double insulated where two systems of insulation are provided This eliminates the need for the usual three wire grounded power cord Double...

Page 9: ...port wenproducts com PACKING LIST ASSEMBLY ADJUSTMENT TOOLS The tools listed below are not included but are required for either assembly or adjustment Straightedge Rubber Drums UNPACKING TRANSPORTATION WARNING Do not plug in or turn on the tool until it is fully assembled according to the instructions Failure to follow the safety instructions may result in serious personal injury 9 Sanding Sleeves...

Page 10: ...king on arcs curves contours faces and more Refer to the following diagrams to become familiarized with all the parts and controls of your Spindle Sander The components will be referred to later in the manual for assembly and operation instructions Dust Port Spindle Lock Knob Sanding Drum Variable Speed Dial ON OFF Switch ...

Page 11: ... washer Fig 2 5 and lock knob Fig 2 6 NOTE Tightening the lock knob ensures the sanding sleeve stays on the drum If the sanding sleeve is running off the drum try tightening the lock knob INSTALLING THE EDGE GUIDE 1 Align the holes in the edge guide Fig 3 1 with the holes in the base plate Fig 3 2 Attach the guide using two 2 plastic knobs Fig 3 3 2 Place a straightedge not included Fig 3 4 across...

Page 12: ...nchor bolts Fig 4 3 completely into the mounting holes on either side of the sander body 4 Fasten two 2 clips Fig 4 4 and two 2 wing nuts Fig 4 5 to the anchor bolts on either side of the sander and tighten until the sander is secured to the benchtop 5 To remove the anchor bolts loosen the wing nuts and flip the clips out from under the table Wiggle the sander until the anchor bolts are loose enou...

Page 13: ...EDGE GUIDE 1 Begin sanding operation at one end of the workpiece with the face of the edge guide against the workpiece The tool will remove an even amount of material Fig 5 2 Gradually feed sander along the entire edge of the work piece Fig 5 OPERATION WARNING Do not plug in or turn on the tool until it is fully assembled according to the instructions Read through and become familiarized with the ...

Page 14: ...an or replace the sleeve or belt Sander does not turn on 1 Not plugged in to an electrical outlet 1 Connect the unit to an outlet 2 Defective power switch 2 Call customer service 1 800 232 1195 for assistance 3 Onboard circuit breaker tripped 3 Press circuit breaker to reset 4 Carbon brushes worn down 4 Call customer service 1 800 232 1195 for assistance 5 Motor or wiring problem 5 Call customer s...

Page 15: ... to damage from various types of commercial solvents Do not use any solvents or cleaning products that could damage the plastic parts Some of these include but are not limited to gasoline carbon tetrachloride chlorinated cleaning solvents and household detergents that contain ammo nia 3 Store the tool in a clean and dry place away from the reach of children Store in temperatures between 41 to 86 F...

Page 16: ...IST 45 46 47 48 49 51 50 52 53 45 54 55 56 57 58 59 60 61 33 34 35 106 36 40 37 38 39 41 42 43 44 26 27 28 29 30 31 32 105 21 22 23 24 25 104 62 63 64 65 107 16 17 18 19 20 103 102 13 14 15 102 66 67 1 2 3 4 5 8 9 12 11 10 101 ...

Page 17: ... HA5932 039 Self tapping Screw M2x10 1 40 HA5932 040 Power Switch 1 41 HA5932 041 Timing Belt XL100 2 42 HA5932 042 Housing Right 1 43 HA5932 009 Self tapping Screw M4x16 13 NO PART NO DESCRIPTION QTY 44 HA5932 044 Secondary Label 1 45 HA5932 045 Ball Bearing 6004ZZ 2 46 HA5932 046 Transmission Pulley 1 47 HA5932 047 Differential Pulley 1 48 HA5932 048 Output Shaft 1 49 HA5932 049 Flat Washer 4mm ...

Page 18: ...ts may need to be sent to WEN before the replacements can be shipped out Upon the confirmation of a WEN representative your product may qualify for repairs and service work When re turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment Th...

Page 19: ...19 NOTES ...

Page 20: ...THANKS FOR REMEMBERING ...

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