WERTHER INTERNATIONAL ALPHA 4040, Manual

Page 1: ...26 01 2016 WERTHER INTERNATIONAL S p A Via F BRUNELLESCHI 12 42124 CADE RE ITALY Telefono 39 0522 9431 r a Telefax 39 0522 941997 WEB http www wertherint com E mail sales wertherint com GB ALPHA 4040...

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Page 3: ...THRESHOLD 17 6 9 VISUALIZATION UNBALANCING WHEEL MODE 18 6 10 BALANCING MODE 19 6 11 HIDDEN WEIGHT PROGRAM SPLIT PROGRAM 19 6 12 RE POSITIONING OF THE WHEEL 21 7 0 OPTIMIZATION 22 8 0 CALIBRATION 25...

Page 4: ...ause damages to the persons which in certain cases can lean to death The machine is not equipped with a lighting of its own Carry out all the work operations in premises with a good lighting condition...

Page 5: ...s for usage purposes LEGEND 1 Main switch 2 LCD Monitor 3 Control panel 4 Distance diameter measuring gauge 5 Sonar for width measurement 6 Rubber feet spacer 7 Wheel guard 8 Quick nut 9 Flange 10 Cal...

Page 6: ...ce car wheels weighing up to 70 kg Machine operating capacity is the following min max Rim width 2 0 15 50 8 mm 381 mm Max wheel width 520 mm Rim diameter 10 30 254 mm 762 mm Max wheel diameter 940 mm...

Page 7: ...h materials in the relative collection places if they pollute or are not biodegradable Fig 3 The accessories box is inside the machine s packaging 4 0 POSITIONING The balancing machine must be set on...

Page 8: ...4 Flange assembled on the spindle 5 2 ELECTRICAL CONNECTION AND FUNCTIONING TESTS ALL WORK ON THE ELECTRICAL SYSTEM EVEN OF A MINOR NATURE MUST BE CONDUCTED BY PROFESSIONALLY QUALIFIED PERSONNEL Chec...

Page 9: ...tor must stop If rotation direction is wrong the machine stops immediately If there is an anomalous use of the machine turn the main switch off immediately 1 in Fig 1 and check the malfunction section...

Page 10: ...n 7 L Turn the wheel to left imbalance point 8 R Turn the wheel to right imbalance point 9 Recalculate imbalance of the wheel real unbalance visualization 10 Increase selected value 11 Decrease select...

Page 11: ...chine is not allowed and may cause malfunction or breakdown The wheel balancer must not be used for the wheel washing 6 2 MAIN MENU From the main menu is possible to enter program and special function...

Page 12: ...nt value stored in the machine Fig 7 No Description 1 Distance within wheel and the machine 2 Wheel diameter 3 Rim width distance within the 2 counterweight to be applied 4 Balancing programs 5 Thresh...

Page 13: ...wheel will be stored in the machine memory in case of program 3 and 4 also the width will be automatically acquired and stored In case of internal hammered weight position the gauge on the edge of the...

Page 14: ...dicated on screen manually at 6 o clock for the internal weight and arm gauge for external weight Apply the weight on the arm gauge site and extract it till an acoustic and visual signal advise for co...

Page 15: ...Fig 8 When the machine has stored the data an acoustic signal put the arm in rest posistion At the end of the spin apply counterweights as result screen shows If the machine are using prog 4 both weig...

Page 16: ...for motorcycle from 6 to 7 ATTENTION It could happen that once the selection program has be done instead of a weight icon a single or double sign appear This means that the required program will be a...

Page 17: ...as 0 The wheel balancer has four threshold values 0 2 5 and 10 grams To modify the threshold press Q button Pressing either the or keys the value of threshold will increase or decrease ATTENTION If th...

Page 18: ...es and two arrows on each side which shown where the counterweight application point are reached To choose which visualization has to be enabled enter with arrows UP and DOWN till select windows indic...

Page 19: ...be used also with the balancing program No 7 for motorcycle wheels it allows to divide the counterweight in case the original position corresponds with a rim spoke making then impossible the applicati...

Page 20: ...an acoustic signal advise the right external position rotate manually the wheel to the left side till the first next spoke will be positioned at 12 o clock and press key to confirm the spoke position...

Page 21: ...gauge Apply the internal counterweight as request and proceed to a check spin 6 12 RE POSITION OF THE WHEEL At the end of every measuring or check wheel spin it will be possible to select the side of...

Page 22: ...a second spin with the complete wheel and finally a rotation of the tire on the rim in order to match in the best possible way the static unbalance of the rim and the tire Fig 15 Optimization start pa...

Page 23: ...step has NOT to be correct but it will be only as an help to determinate the state of art of the rim Fig 17 Optimization Bare rim unbalance Pressing again START the values disappear and on the top of...

Page 24: ...he bottom side of the screen will show the unbalance value which it will be possible to delete with the Optimization process Mark with a choke 2 points indicated by the machine on the rim on left scre...

Page 25: ...ibration one using the calibration tool CAL TOOL is a standard equipment of the machine and one using a well balanced wheel with steel rim When the page CALIBRATION in the main menu is selected on the...

Page 26: ...ne on the flange Fig 21 Fig 21 Calibration tool mounted on the flange Close the wheel cover and press START to start calibration spin When the calibration cycle will end the display will show values 0...

Page 27: ...d for calibration is not balanced the machine will not calibrate correctly Even though it may seem that the cycle has successfully completed following measurements will be afflicted by errors resultin...

Page 28: ...rease or dicrease till to completely skip any sound the strenght of the sound 9 2 BALANCING RESULT ROUND OFF with the keys and it will be possible selecting the round off unbalancing visualization for...

Page 29: ...d check spin 9 3 USG SONAR SENSOR USG SENSOR with the key and it will be possible enabling the external SONAR sensor ON means automatic width of the rim OFF means that the required width measurement h...

Page 30: ...adingof the wheel datameasuringgauge Unstable readingof the wheel datameasuringgauge E ncoder dusted or broken Broken partsin the encoder bar Potentiometer damaged or broken Clean the encoder blowingi...

Page 31: ...tenance work turn the machine off by means of the main switch and take the plug out of the power socket MECHANICAL PARTS The adapter flange the hub and the tightening devices are to be kept clean and...

Page 32: ...not being used 13 2 FINAL SHELVING When the machine is not going to be used anymore it must be made unusable by removing the electrical power lead after taking the plug out of the socket 13 3 SCRAPPIN...

Page 33: ...vide for fines against any and all persons who illegally dump or abandon waste materials from electric and electronic devices 15 0 TECHNICAL ASSISTANCE AND SPARE PARTS IF ANY KIND OF MALFUNCTION IS FO...

Page 34: ...34 NOTE...

Page 35: ...35 EXPLODED VIEW...

Page 36: ...SC 14 W U 1 D40 SHAFT 15 05 08 310 TRANSMISSION BELT 16 05 06 201 MOTOR 17 P SIL 001 HOOD CYLINDER 18 06 01 130 ADJUSTER ARM 19 Z NAST ADJUSTER MODE 20 04 02 350 ADJUSTER POTENT 21 P TRN ADJUSTER BOAR...

Page 37: ...he la equilibratrice Com a presente declaramos que a m quina balanceadora d clare par la presente que le equilibreuse Hermed erkl rer vi at hereby declare that the balancing machine H rmed f rs krer v...