Westerbeke 16BEG, Service Manual

Page 1: ...HZANo16BEG A 50H Z MARINE GENERATORS SINGLE and THREE PHASE W70GA MARINE ENGINE PUBLICATION N0 048088 REVISION 3 APRIL 2018 WESTERBEKE CORPORATION MYLES STANDISH INDUSTRIAL PARK PC 150 JOHN HANCOCK RO...

Page 2: ...down fhe unit and do not restart until it has been inspected andrepaired WARNING Generators Produce CARBON MONOXIDE Regular Maintenance Required f S WESTERBEKE Engines Gemvalars AWARNING DECAL is prov...

Page 3: ...54 39 Carburetor 052563 42 Carburetor 052563 Exploded View 43 Carburetor Troubleshooting 43B Engine Adjustments 44 Testing the lgnitor 47 Tachometer 48 Timing Belt 49 Starter Motor 51 Mando Alternator...

Page 4: ...INTAKE FLAME ARRESTOR EXHAUSTTEMPERATURE SWITCH ATER TEMPERATURE SWITCH OIL PRESSURE SWITCH LED LIGHTS LUBE OIL DRAIN HOSE FUEL LIFT PUMP LEFT SIDE FRESH WATER COOLANT FIU 70 EXHAUST ELBOW 1EXCHANGER...

Page 5: ...RONT Oil SUMP DC ALTERNATOR DISTRIBUTER EXHAUST ELBOW WATER INJECTED EXHAUST VCONNECTION STARTER SOLENOID a TRANSMISSION COOLER LEFT SIDE FUEL FILTER COOLANT PRESSURE CAP PCVVALVE ZINC 20A CIRCUIT BRE...

Page 6: ...ched side toward cylinder head at the time ofinstallation The end play of the camshaft cannot be adjusted Positioning of the camshaft and cylinder head are determined by the flange on the cam The adju...

Page 7: ...ad gasket Malfunction of Fuel System Malfunction of Ignition System 4 Note The Engine Cooling and Engine Lubrication Troubleshooting Data are in those sections ofthis manual Engine Noise Crankshaft or...

Page 8: ...e regulator Connections to the alternator are loose or faulty Faulty alternator No excitation to the regulator High Oil Pressure Faulty sender or gauge Dirty oil or wrong SAE type oil in the engine Re...

Page 9: ...on pressure is made should be checked because the compression pressure varies with engine rpm The engine rpm can be measured at the front end of the crankshaft When the decrease ofcompression pressure...

Page 10: ...erator has reached 600 rpm s The purpose of the LED is to alert the operator to release the START switch It is also an indication that the engine generator is running REMOTE INSTRUMENT PANEL OPTIONAL...

Page 11: ...TAT HOUSfNG UNDER THE GOVERNOR Low Oil Pressure Switch Alow oil pressure shutdown switch is located off the engine s oil gallery Normally open in a static state this switch s sensor monitors the engin...

Page 12: ...rm buzzer will sound a pulsating signal if the oil pressure falls below 10 psi This alarm will briefly sound when the engine is first started as the oil comes to pressure Voltage Gauge Measures the vo...

Page 13: ...Label any lines hoses or cables as you separate them Drain the engine oil and the coolant from the engine Carefully support and then unbOlt the generator backend from the engine See SPECIAL TOOIS GENE...

Page 14: ...ires label and tape the ends Perform disassembly in a proper order using proper tools Keep disassembled parts in order Apply oil when necessary Take special care to keep the fuel system parts from int...

Page 15: ...ld Oil filter and oil pressure switch NOTE All assembled parts should be carefully arranged in order ofreassembly Mark or label the parts as needed to insure proper reassembly REMOVE THE TIMING BELT A...

Page 16: ...uller and remove the spacer and taper ring together NOTE While screwing in the pulley hit the whole peripheral ofthe spacer with the plastic hammer 5 Remove the timing belt pulley 6 Remove the woodruf...

Page 17: ...arance on the bearing of the connecting rod large end a Remove the connecting rod cap nuts and remove the cap and bearing b Clean any oil offthe crank pin and bearing surfaces c Using a piece of plast...

Page 18: ...sure the amount STANDARD 0 08 0 282mm 0 003 0 011in LIMIT 0 30mm 0 012in 2 Adjust the end play at the center main bearing if the measured value exceeds the limit NOTE The undersize center main bearing...

Page 19: ...e the piston rings from the piston using a piston ring installation tool commercial product b Remove the piston pin from the piston using the piston pin setting tool Ifthe piston pin is tight in the p...

Page 20: ...Camshaft oil clearance and end play MANIFOLD MOUNTING SURFACE Use the same inspection procedure for the manifold mounting surface measuring distortion with a gauge and a straightedge in several direc...

Page 21: ...valve seat Meas re protruding length dimension L of each valve stem Dimension L 46 5mm 1 831in 1 IfLis within 46 5 47 0mm 1 831 1 SSOin it can be used as is 2 IfLis within 47 0 48 0mm l 850 l 890in i...

Page 22: ...ugh the shapes ofthe intakes and exhaust valve guides are different use the exhaust valve guide on both sides as a replacement CYLINDER HEAD VALvE SPRING 1 I J I _L I EX IN 1 Inspect each valve spring...

Page 23: ...ection runout RUNOUT 0 03mm 0 0012in CAMSHAFT TESTING RUN OUT 6 Measure the camshaft end play If the end play exceeds specification replace the camshaft and or the cylinder head END PLAY 0 118 G 16mm...

Page 24: ...CALEAND CARBON DEPOSITS 3 Ifthe distortion ex ceed specification repair by grinding or replacing the cylinder block GRINDING LIMIT 0 20 mm 0 008in 4 Ifthe upper part of the cylinder wall shows uneven...

Page 25: ...re the ring end gap END GAP TOP D 20 0 35mm O D08 0 014in SECOND D 15 D 3Dmrri O OD6 D 012in OIL RING D 20 0 7Dmm D 008 0 028in MAXIMUM 1 Dmm 0 039in I 1 INVERTED PISTON CYLINDER a PISTON RING 3 Check...

Page 26: ...4mm 0 0016ln for every 100mm CHECKFOR BEND OR TWIST CHECK BIG END THRUST MEASURING CONNECTING ROD BUSHING 1Nt4ER DIAMETER CLEARANCE CHECKING CONNECTING ROD TO_RSIO UMIT CONNECTING ROD TORSION LIMIT 0...

Page 27: ...IN JOURNALS OIL PUMP BODY ASSEMBLYOIL SEAL SLIDING SURFACE S If the diameter is less than the minimum grind the journals to match undersize bearings UNDERSIZE BEARING 0 25mm 0 010in 0 50 MM 0 020 IN 0...

Page 28: ...ss to force in the piston pin Be aware ofthese common problems that can occurduring assembly Insufficient Lubrication Heavily oil sliding and reciprocating parts lightly oil head bolts and other faste...

Page 29: ...fengine oil during installation 3 Position the opening of each ring as shown RINGS MUSTBE MOUNTED SO THAT THE R MARKS FACE THEP STONS CROWN UP TOP RINl 1 SECTION 2ND RING ECTION 4 Apply a liberal coat...

Page 30: ...the 0 ring with grease and then install itinto the oil pump body assembly 2 Install the tubular dowel pins ih place in the oil pump body and apply a continuous bead ofsealant around the mating surfac...

Page 31: ...TO 6 1 100in lb 80 11Dcm kg 8 10Nm Finish tightening the oil pan bolts within 30 minutes after applying sealant TORQUE TO 61 781n lb 7 0 10 Dcm kg 7 10Nm INSTALL THE CJLINDER HEAD 1 Install the valve...

Page 32: ...exhaust front and rear are not interchangeable Rocker arms No 1 and No 3 are the same and No 2 and No 4 are the same 6 4 8 Apply a liberal coat of engine oil to the camshaftjournals and rotating parts...

Page 33: ...e belt tension side B Be sure no grease or dirt is on the timing belt swface TENSIONER LOCK BOLT 1 Loosen the timing belt tensioner lock bolt and apply spring tension to the belt 2 Turn the crankshaft...

Page 34: ...COVER crankshaft pulley and tighten the six bolts FROM FUEL FILTER Ill NOTE Make certain t use the plain washers to prevent the SEE ELECTRIC CHOKE r crankshaftfrom rotating IN THIS MANUAL UNDER BOLT T...

Page 35: ...the drive gear with engine oil and install it on the distributor Match the distributor housing and drive gear mating marks Install the distributor in the front housing with the marks facing straight u...

Page 36: ...SURE The specified safe minimum oil pressure is 4 3 1 4 psi 0 3 0 1 kg cm2 A gradual loss ofoil pressure usually indicates worn bearings For additional information on low oil pressure readings see the...

Page 37: ...exhaust filling into the engine A WARNING Used engine oil contains harmful contaminants Avoidprolongedskin contact Clean skin and nails thoroughly using soap and water Launderor discard clothing or ra...

Page 38: ...n plug threads INSTALLING THE BAFFLE PLATE 1 Use a rag to remove any dirt or grease from the contact surface 2 Apply sealant continuously only to the stiffener face thickness 2 4 mm 0 08 0 16 in rimmi...

Page 39: ...CE MAXIMUM 0 20mm 0 008in 7 Repair or replace if necessary 8 Inspect for damage or wear to the oil seal If necessary replace it a Remove the oil seal by using a screwdriver or similar tool to pry it o...

Page 40: ...earing assembly off using the press with the iron rod setbetween the assembly and the press _ PIPE SEAL 5 Use a pipe to remove the water seal INSPECTION Inspect the pump pulley and replace it with a n...

Page 41: ...ose pliers or a pair of screwdrivers 4 Remove the cam screw and cam 5 Remove the bearing housing releasing the shaft bearing and seal assembly This will allow the bearing and seal assembly to be inspe...

Page 42: ...p and make sure that no leakeage is present and that the fittings are tight and secure The DC ground connection at one of the pump s mounting bolts should be clean and well secured by the mounting bol...

Page 43: ...gnment of all the parts This should be done in three steps BOLT TORQUE 12 17 ft lb 1 6 2 4m kg 16 24 Nm Reinstall the exhaust connections and plugs into the manifold using Loctite Anti Seize on the th...

Page 44: ...every 250 operating hours Replace the screen if necessary Tighten the plug and make certain there are no leaks Idle Mixture Jet Adjustment is performed with the generator operating Screw the jet slowl...

Page 45: ...base Take offthe four screws holding the accelerator housing cover to the side of the carburetor s body Remove the cover accelerator diaphram and spring Inspect the diaphram _and replace it if cracke...

Page 46: ...taining screws and their washers e attach the electric choke to control lever rod to the electric choke assembly and insert the cotter pin Re attach the vacuum hose 16 Replace the idle mixture screws...

Page 47: ...p Clean after the first 50 hours of operation every 100 hours from then on Clean the air screen in a water soluble cleaner such as GUNK Fuel Filter To ensure proper operation there must be a Coast Gua...

Page 48: ...PPLY LOCTITE TO THE SCREW THREADS CARBURETOR REBUILDING KIT 052700 NEE OLE SEAT ASSEMBLY FLOAT AXLE FLOAT AXLE RETAINER FLOAT CHAMBER GASKET VENTURI O RING THROTTLE SHAFT SEAL IDLE NEEDLE MOUNTING GAS...

Page 49: ...the thread end ofthe securing screws Make sure the beveled sides of the plate are next to the throttle body bore Tap the plate lightky plate closed to center it and tighten the two screws 3 Apply Loc...

Page 50: ...jet adjustment 4 Adjust idle jet Flooded 1 Carburetorfloat needle valve 1 Clean or replace the needle valve open or damaged 2 Float in carburetor leaking 2 Repair or replace float 3 Roat chamber gask...

Page 51: ...elt or the presence of oil on e belt can cause belt slipping result ing in high operating temperatures The 25 and 20 BEG generators have two drive belts one drives the governor and alternator and the...

Page 52: ...ts normal operating temperature 3 Using the timing light align the timing groove in the front crankshaft pulley with the proper timing mark on the ignition timing scale embossed on the engine s front...

Page 53: ...rew Adjustment This screw is used to remove a no load surge ONLY NEVER tum the bumper screw into the governor so far that it increases the no load speed LINKAGE ARM HUNTING REGULATION ADJUSTMENT INCRE...

Page 54: ...ts Replace if necessary 1 Carbon or carbon deposits 2 Burnt or corroded terminals 3 Worn distributor center contact 10 Refit the primary wire connector securely to the ignition coil TESTING THE IGNITE...

Page 55: ...en meter terminal and alternator 3 Check that alternator is well grounded to engine block at alternator pivot bolt Tachometer Inaccurate a With a band held tach on the front of the crankshaft pulley r...

Page 56: ...peeling cracks and hardening Replace if necessary RUBBER EXPOSED 3 Replace the belt if any ofthe above conditions exist TIMING BELT TENSIONER AND IDLER PUu EY Check the timing belt tensioner and idler...

Page 57: ...secure it by tightening the lock bolt DIRECTIOir ARROW Ii i IFRE USING THE TIMING BELT INSTALL IT IN THE DIRECTION OF THE APPLIED ARROW FORWARD ROTATION 5 Install the timing belt on the crankshaft pul...

Page 58: ...ludes all ground connections Clean and tighten the con nections as required Replace damaged wiring or compo nents Continuity Check Disconnect the field lead on the starter from the solenoid M terminal...

Page 59: ...s the drive pinion moves Into the cranking position andspins BATIERY CARBON PILE NOTE During the no load test close the switch and operate the starterfor cycles of30 seconds maximum Between cycles all...

Page 60: ...er Failure to operate b Remedies listed under Failure to operate with verylow orno current with very low orno current High speed with high current a Shorted fields a Inspect and test field and frame a...

Page 61: ...SUPPORT 28 DOWEL PIN BEARING 29 INSULATED BRUSH SCREW 11 SHIFT LEVER 30 WASHER FIBER 12 PINION STOP 31 WASHER THIN ONE OR 13 ARMATURE TWO MAY BE USED 14 C E FRAME 32 WASHER THICK 15 DRIVE SHAFT 33 FR...

Page 62: ...ed locally 14 41 1 SOLENOID ASSEMBLY 8 D E ARMATURE BEARING 9 C E ARMATURE BEARING 13 ARMATURE ASSEMBLY 14 C E FRAME 20 C E FRAME 0 RING 25 SOLENOID SCREW 28 DOWEL PIN 33 FRAME SEAL 41 THRU BOLT 42 BR...

Page 63: ...embly of Gear Reduction and Drive Group Figure 6 Remove ordisconnect 1 Housing bolts 36 and 37 2 pportbracket 16 1 30 a The washers 30 through 32 may stick to the arma ture support bracket or to the d...

Page 64: ...ft groove for burrs that may have been formed through repeated cranking cycles Such burrs may make removal of the pinion stop and clutch drive assembly 2 difficult Ifburrs are found use a suitable fil...

Page 65: ...lowing Replace the brush holder if damaged a Loose riveted joints b Cracked or broken insulation 6 Brushes 4 and 5 for excessive wear a The minimum allowable brush length is 12 mm 0 472 in Replace exc...

Page 66: ...0 volts or less a Rotate the armature in a growler holding a steel strip such as a hacksaw blade against the armature If a short circuit is present the steel strip will vibrate in that area b Check th...

Page 67: ...h the access holes in the wide end of the drive shaft and squarely press the bearing off of the surface on the center shaft 3 If necessary replace the bushing 6 Figure 3 in the drive housing 18 as fol...

Page 68: ...stop rings 35 in the drive shaft groove are fully seated in the pinion stop recess and stake the upper edge of the pinion stop 12 over the stop ring 35 at four places equally spaced Do not allow stake...

Page 69: ...nstalled position of all brushes Make sure the insulated brushes 5 go into the brush sockets of the brush holder assembly 3 that are mounted on the insulation b To install each brush grasp the free en...

Page 70: ...release the brush springs to contact the ends of the brushes 5 0 ring 20 Important a The 0 ring can easily be damaged during installa tion of the C E frame 14 To prevent such dam age install the 0 rin...

Page 71: ...e solenoidbat tery terminal the tool will heat enough to cause a skin bum lighten a Solenoid battery B terminal nut to 18 Nm 13 lb ft C E FRAME TIMING MARKS FRAME AND FIELD ASSEMBLY b Solenoid switch...

Page 72: ...m sheavesandbelts during test procedures A WARNING Maltimeters andDCCircuits DCandACcircuits are oftermixed together in marine applications Always disconnectshore power cords isolate DC andACconverter...

Page 73: ...ltmeter for the highest reading The reading should be between 13 7 and 14 7 volts 3 If the reading is high check for a loose or dirty alternator ground lead connection If the connection is good the vo...

Page 74: ...tor assembly 10 Place an oversized V belt around the pulley and fasten the pulley in a vise 11 Use a 7 8 in box wrench to loosen and remove the pulley nut 12 Remove the pulley nut lockwasher pulley fa...

Page 75: ...icator light stud light stud DIODE TRIO ASSEMBLY b Reverse the tester leads and repeat the resistance checks c A very low resistance should be indicated in one direction and a very high resistance sho...

Page 76: ...it test lamp should be observed LAMINATIONS b Check the resistance from each lead 1 2 and 3 to the laminations 4 There should be no continuity if the insulation is good c Inspect the stator windings f...

Page 77: ...VER ROTOR FRONT HOUSING AND BEARING ASSEMBLY INSTAWNG THE FRONT HOUSING ON THE ROTOR ASSEMBLY 4 Install the rectifier assembly into the rear housing 5 Insert the Phillips screw and tighten it RECTIFIE...

Page 78: ...nut on the terminal 15 Install the bru h regulator assembly cover 16 Install the Phillips screw for the brush regulator assembly cover TORQUE 25 35 lb ft 2 8 5 1 Nm 17 Install the capacitor 18 Instal...

Page 79: ...or and is in turn supplied to a voltage regulator The regulator produces a DC voltage to further excite the exciter stator windings enabling the generator to produce a rated AC output The voltage regu...

Page 80: ...tive potentiometer Each of the two circuits are able to cause an adequate reduction in exciter voltage to safeguard the exciter windings and prevent their overheating The overload protection system ha...

Page 81: ...ECONNECTABLE I I I EXCITER STATOR I I r U2 I I I ROTOR FIELD I I I ExCITER POZI 1 ROTOR 1 RESISTER I I I I a I bl I I c I I 1 I I L r L l r 0 UJ REGULATOR 74 V2 W2 al BLUE YELLOW BLACK GREEN RED RED W...

Page 82: ...7 r9 8 1 AUX _ I WINDINGS REGULATOR BLUE YaLOW AC VOLTAGE CONNECTIONS NOTE IF WIRING FOR 50 HZ THE 60 HZ JUMPER MUST BE REMOVED FROM THE REG JLATOR L1 0 2 3 L2 0 5 6 7 N L3 0 2_ rn 9 10 11 SERIES Y 48...

Page 83: ...odes in 3 Faulty voltage regulator 60 100 VAC exciter rotor 1to 3 diodes 2 Open or shorted exciter rotor winding High AC output voltage 1 Faulty voltage regulator 150 VAC or h_ig_her Unstable voltage...

Page 84: ...EQUIRED BETWEEN LOAD CONNECTIONS CIRCUIT BREAKER I I I 1 1 CIRCUIT BREAKER Generator Frequency I Frequency is a direct result of engine generator speed 1800 rpm 60 hertz 1500 rmp 50 hertz 2 To change...

Page 85: ...per on the regulator board between terminal B and 10 CASEGND W2 U1 0 U2 V1 1 N OND V2 W1 170 270V 80 160 v D D 3 PHASE VOLTAGE REGULATOR L1 L2 BE THREE PHASE SIX WIRE CONNECTIONS FOR BOTH 60 50 HERTZ...

Page 86: ...d at the same time This type ofgeneratordamage is not coveredunder the warranty iiis the installer s respansi bilijy ta make sure allAC connections are correct 120 VOLT 60 HZ THREE WIRE CONFIGURATION...

Page 87: ...BTDC at 1800 rpm 5 General Distributor Spark Plug Thread Size Carburetor STD Type Spark Plug Sap Dwell General Fuel Fuel Consumption 25KW 2DKW fuel Lift Pump Fuel Riter on engine IGNITION SYSTEM Batte...

Page 88: ...volts 166 183 amps 230volts 72 7amps 120 volts 208amps 120 240 volts 1208 104 amps 230volts 91 amps AC GENERATOR THREE PHASE General 3 Phase Brushless six pole revolving field Sealed lubricated singl...

Page 89: ...111 lftO llt ID WIRING DIAGRAM 040620 WATER TEMP SWITCH _ v 2 Ith L J_ DISTRIBUTOR ALTE RNATOR SIA et f Ull Cj tth SPARK PLUGS lOUllP 1CI i __ 01 L PRtSSURE SWITCH 1 Ilk CHOKE 0 a i 0 LlrT PUMP 0 1 l...

Page 90: ...I BATTERY SWITCH 25KW AND 20KW BE GENERATOR WIRING SCHEMATIC 040620 STARTER SOLENOID r 1 STARTER 1M 1 l 20 AMP I CIRCUIT I BREI KER l STOP I SWITCH Kl 30 F2 e AMP 1SHRT I SWITCH I e7 F2 EXHAUST WATER...

Page 91: ...SD i OIL PRESSURE _ 1 I SENDER I L 2 I LIFT PUMP WATER TEMP SWITCH v tl2 RED 11 t A D PUR tl2 RED 116 TAN 114 Bt K EL_IR_E_o_r k Hl _ _ _ r_ _Kl JtIZ YEL RED IJZ RED 11 4 YEL RED tJ4 BLK 114 lttD lf...

Page 92: ...VDC NEW GENERATORS r I l BATTERY I SWITCH STARTER SOLENOID r 1 STARTER M r I r l _ l 20 AMP ICIRCUIT I BREAKER I STOP I SWITCH Kl 30 F2 8 AMP 1 START SWITCH 87 F2 15 AMP S B n 0 HOUR METER OVERSPEED...

Page 93: ...Y 111 lEDIPUR U r I ti R 01PUR L 1 tt PUI ti I RtD PVR 1u au 112 Bb cr t 111 RED LJ STOP SWITCH Ill YEL R D 110 OIJI A TERNATOR 35 AMP PREST I TE 51 AMP ALT I FUSE 2 112 Ttl RtD 15 WP SJI TB2 1t 8E DI...

Page 94: ...IOiOil 1s AMP re2 ff4 e2 2 _ ___ STARTER HOU ETER CARBURETOR CHOKE FU EL PUMP COil DISTRIBUTOR 1 113 2 EMiITT ANIT CONlltcTii5ifs 1 TB3 3 T j STOP SWITCH r 1 TESTING THE OVERSPEED SWITCH An internal...

Page 95: ...OPTIONAL REMOTE INSTRUMENT PANEL WIRING DIAGRAM 035698 __ j e _ e C c _ _ Engines Generators 88 i cc m _ e I I e...

Page 96: ...ANEL CREAR VIEW PIN 33103 r 1 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I 0 0 ___ lrART 112 RED W PUR STRIPE D 116 RED v _ a I I I I I I I I I I I I I I I I I I I I I I I...

Page 97: ...030 inches 0 8mm NOTE Engine Idle Speed must be adjusted with the engine at normal operating temperature Idle speed should be adjusted in the range specified where it operates the smoothest Different...

Page 98: ...ALLED IN HllS l CIRCUIT FROM THE BATTERY IN AN ENERGE NCY ANO TWELVE VOLT SlARTERS TYPICALLY DRAW 200 TO 3 OURATtON or INDIVIDUAL CltAHJON6 CYCLES SHOULD N SWITCH WITH A CONTINUOUS RATING Of 175 AMPS...

Page 99: ...I LlJ I I I 2 I I ALTERNATOR GND COi L SPARK PLUGS O P SWITCH FUEL PUMP CHOKE ALARM W T ALARM I _ II SWITCH O P ALARM II SWITCH O P SENDER W T SENDER Sl 2 Sl B St S Sl T SH St SH SI I Pi 2 pj 8 P 1 S...

Page 100: ...HURTH ZF Marine Transmission ZF Industries Marine US Headquarters 3131SW42 Street Fort Lauderdale FL 33312 Tel 954 581 4040 Website www zf marine com BW JS Marine Transmissions Westerbeke Corporation...

Page 101: ...CRANKSHAFT End Play 0 08 0 282 0 30 0 003 0 011 0 012 Component CRANKSHAR Standard mm Inches Undersize Parts Width 025 0 009 28 04 28 09 1 106 1 107 0 50 0 019 28 12 28 17 1 108 1 109 0 75 0 029 28 20...

Page 102: ...o Ring Clearance Clearance Top 0 03 O o 0 001 0 003 Second 0 03 0 07 0 001 0 003 Maximum 0 15 0 006 ROCKER ARM ROCKER ARM SHAFT Oil Clearance 0 016 0 061 0 10 0 0006 0 0024 0 004 Rocker Arm 1 0 15 000...

Page 103: ...the face of each of the parts to be clamped This line should be an extension of the line A B E A SPECIFIEDANGLE Q COINCIDING LINE G 6 Draw another line F G on the face of each of the parts to be clam...

Page 104: ...Front Housing 14 19 1 9 2 6 19 25 Inlet Manifold 14 22 1 9 3 1 14 31 Intake Manifold Carburetor 14 19 1 9 2 6 19 25 Main Bearing Cap 61 65 8 4 9 0 82 88 Oil Pan 61 104 8 4 12 0 8 12 Oil Pan Baffle Pl...

Page 105: ...8 9 8 1 9 11 2 2 2 12 8 2 5 13 6 2 7 M16 X 1 5 13 3 2 7 15 1 3 1 17 3 3 5 19 7 4 0 20 4 4 1 M16 X 2 0 12 7 2 5 14 4 2 9 16 5 3 3 18 8 3 8 19 5 3 9 IVl1s x 1 5 19 2 3 8 21 7 4 4 24 9 5 0 28 4 5 7 29 3...

Page 106: ...b x 454 Kilograms kg x 2 205 Pounds PRESSURE Pounds Per Sq In psi x6 895 Kilopascals kPa x 145 psi Inches of Mercury Hg x 4912 psi x 2 036 Hg Inches of Mercury Hg x 3 377 Kilopascals kPa x 2961 Hg Inc...

Page 107: ...36 440 597 605 820 14 435 590 675 915 M27 41 mm 295 400 417 565 811 1100 1154 1565 M30 46mm 402 545 568 770 1103 1495 1571 2130 1 8 590 800 660 895 910 1234 14 660 895 990 1342 M33 51 mm 546 740 774 1...

Page 108: ...Bolt Torques 98 Engine Date 3 Starter Motor 51 Engine Generator Disassembly 9 9A 10 Switches Shutdown 8 Exchanger Heat 38 Switch Shore Power 78 Exhaust Manifold 38 Fuel Filter 37 Fuel Lift Pump 37 Gas...

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