Western PRO-FLO, Owner'S Manual

Page 1: ...FLO TAILGATE SPREADER Owner s Manual CAUTION Read this manual before installing or operating the spreader This manual supersedes all editions with an earlier date This manual is for WESTERN PRO FLO Spreaders with serial numbers 115297 ...

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Page 3: ...1 Adjusting the Spinner Speed 11 Blast Maximum Speed 11 Spinner Indicator Lights 11 ON OFF Control 12 Starting and Stopping the Motor 12 Blast Position 12 REMOVING THE SPREADER 13 In Bed Mount 13 Under Frame Mount 14 RECEIVER HITCH 15 Safety 15 Important Information on Towing 15 Ball Mounts Drawbars 15 Hitch Balls 15 Trailer Couplers 15 Safety Chains 15 Electrical Connections 15 Sway Controls 16 O...

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Page 5: ...ll help ensure profitable and trouble free operation of your spreader Keep this manual accessible It is a handy reference in case minor service is required When service is necessary bring your spreader to your local outlet They know your spreader best and are interested in your complete satisfaction NOTE This spreader is designed to spread snow and ice control materials only Do not use it for purp...

Page 6: ...ch as cleaning rags brushes and hand tools from the spreader While operating the spreader use auxiliary warning lights except when prohibited by law Tighten all fasteners according to the Torque Chart Refer to Torque Chart for the recommended torque values CAUTION WARNING Driver to keep bystanders minimum of 25 feet away from operating spreader Before working with the spreader secure all loose fit...

Page 7: ...Torque Chart Ft Lb Size SAE Grade 2 SAE Grade 5 SAE Grade 8 1 4 20 5 16 18 3 8 16 3 8 24 7 16 14 1 2 13 9 16 12 5 8 11 3 4 10 7 8 9 1 8 6 11 19 24 30 45 66 93 150 202 300 9 18 31 46 50 75 110 150 250 378 583 13 28 46 68 75 115 165 225 370 591 893 Metric Grade 8 8 Ft Lb Size Torque Size Torque M 6 M 8 M 10 M 12 M 14 M 16 7 17 35 60 95 155 These torque values apply to mount assembly fasteners except...

Page 8: ... 67181 Please become familiar with the Warning and Caution labels on the spreader Warning Caution Label 68584 WARNING CAUTION DO NOT EXCEED GVWR OR GAWR WITH SPREADER AND LOAD TURN SPREADER OFF BEFORE FILLING ADJUSTING OR CLEANING BYSTANDERS TO STAY A MINIMUM OF 25 FEET AWAY FROM OPERATING SPREADER DO NOT CLIMB INTO OR RIDE ON SPREADER KEEP HANDS FEET CLOTHING AWAY FROM MOVING CONVEYOR AND SPINNER...

Page 9: ...ruck load of snow or ice control material does not exceed vehicle GVWR or GAWR ratings This manual covers vehicles which have been recommended for carrying the spreader Please see your local dealer for proper vehicle applications Approximate Salt Weight WARNING Overloading could result in an accident or damage Do not exceed GVWR or GAWR ratings as found in the driver side cornerpost of the vehicle...

Page 10: ...front of the mount assembly to the channel using hold down bolts Hand tighten NOTE Apply a small amount of grease to the bolt thread periodically to ensure easy removal 5 Lift the hopper assembly using a hoist or two people and tip slightly forward 6 Position the tabs of the hopper assembly over the top of the mount assembly and lower 7 Allow the hopper assembly to lower into position Locator Stud...

Page 11: ...ondary Frame Subframe 8 Insert hold down pins and secure with hairpin cotter pins Hairpin Cotter Pin Hold down Pin 10 Verify proper stoplight and spreader operation Spreader Wiring Harness Vehicle Wiring Harness CAUTION Both hold down pins must be in place and secured with hairpin cotter pins The hopper assembly may become unstable if the pins are not properly secure while the vehicle is in motion...

Page 12: ...Hold down Pin CAUTION Visually align tabs into the secondary frame CAUTION Both hold down pins must be in place and secured with hairpin cotter pins The hopper assembly may become unstable if the pins are not properly secure while the vehicle is in motion Never use a finger to check alignment 4 Position tabs on the hopper assembly over the top of the mount assembly and lower the assembly 5 Insert ...

Page 13: ...u may have poor steering and difficult braking which can cause you to slide out of control Here are some tips for driving in these conditions Drive defensively Do not drink then drive or spread snow and ice control materials Spread or drive only when you have good visibility for operating a vehicle If you cannot see well due to snow or icy conditions you will need to slow down and keep more space ...

Page 14: ...spinner speed gate position and deflector position Deflector Effect Gate Effect Driver side open Passenger side open Both sides open Passenger side gate closed Heavy on passenger side Driver side gate closed Heavy on driver side Both Gates Open WARNING Before making any adjustments to the gate deflector settings turn the spreader off Wait for all conveyor or spinner movement to stop ...

Page 15: ...up Do not let the spreader sit idle with material in the hopper for an extended period of time This can cause the material to compact and reduce or stop the flow of material There are two control options They are the Variable Speed PWM Control and the ON OFF Control Variable Speed PWM Control Starting and Stopping the Motor NOTE The truck ignition must be on to start the spreader WARNING Before st...

Page 16: ... the spreader WARNING Before starting the motor be sure all personnel and equipment are clear of the discharge area NOTE If the truck ignition is turned off while the spreader is running the motor will automatically stop NOTE Always place the vinyl cover over the hopper to prevent moisture buildup Do not let the spreader sit idle with material in the hopper for an extended period of time This can ...

Page 17: ...grease 2 Install the plug cover over the vehicle harness plug 3 Remove the hairpin cotter pins and hold down pins 4 Using a hoist or two people tip the hopper assembly forward and lift it off of the mount assembly 5 Loosen and remove the hold down bolts from the front of the mount assembly 6 Remove the mount assembly from the vehicle 7 Install the tailgate Hairpin Cotter Pin Hold down Pin Hold dow...

Page 18: ...harness 2 Install the plug cover over the vehicle harness plug 3 Remove the hairpin cotter pins and the hold down pins 4 Using a hoist or two people tip the hopper assembly forward and lift it off of the mount assembly 5 Remove the linchpins and hitch pins retaining the secondary frame 6 Remove the secondary frame assembly from the subframe Hitch Pin Spreader Wiring Harness Vehicle Wiring Harness ...

Page 19: ...coupler socket size and mounting platform thickness and hole size Hole must not exceed threaded shank diameter by more than 1 16 inch Use lock washer Tighten according to instructions When tightened shank must protrude beyond bottom of nut Gross trailer weight rating and ball diameter are marked on balls Trailer Couplers The coupler socket should be smooth clean and lightly lubricated Tighten or a...

Page 20: ...nal weight of a trailer affects acceleration braking and handling Allow extra time for passing stopping and changing lanes Severe bumps can damage your towing vehicle hitch and trailer Drive slowly on rough roads Stop and make a thorough inspection if any part of your towing system strikes the road Correct any problems before resuming travel Excessive Sway Excessive sway can lead to loss of contro...

Page 21: ...e Wash out hopper and rinse off all external surfaces Apply dielectric grease on all electrical connections to prevent corrosion Lubricate all grease fittings Oil or paint all bare metal surfaces Recycle When your spreader has performed it useful life the majority of its components can be recycled as steel Gear oil shall be disposed of according to local regulations Balance of parts made of plasti...

Page 22: ...use 14 Ga Black 8 Ga Black 14 Ga Orange To Vehicle CHMSL Signal Battery _ Vehicle Wiring Harness Accessory Circuit 12 AMP MAX 14 Ga Yellow Spreader Wiring Harness Motor CHMSL Assy 14 Ga Orange 8 Ga Black 14 Ga Black to CHMSL A B 8 Ga Red 14 Ga Yellow Accessory Circuit 8 Ga Black 8 Ga Red Split Loom Tubing 14 Ga Black Motor Specification 12 Volt DC 56 kW Motor Not Used Not Used 4 PIN HARNESS WIRING...

Page 23: ... Red To Vehicle Ignition Accessory Wire or Fuse Box 8 Ga Red 30 Amp Fuse 14 Ga Black 8 Ga Black 14 Ga Red Vehicle Wiring Harness To Vehicle CHMSL Signal Battery _ Early Style Wiring Spreader Wiring Harness Motor CHMSL Assy 8 Ga Black 14 Ga Black A B 8 Ga Red 14 Ga Red Motor Specification 12 Volt DC 56 kW Motor 3 PIN HARNESS WIRING DIAGRAM ...

Page 24: ... the cab control to full speed Check for voltage at the motor terminal If voltage is present the problem is in the motor If no voltage is present problem is in the harness or the connections ON OFF Spinner does not turn Overload condition is causing over current protection to activate Reset the cab control by turning the power switch to OFF Depress START BLAST switch If the problem continues Turn ...

Page 25: ...Lit No 13648 9511 21 January 1 2002 ...

Page 26: ...January 1 2002 22 Lit No 13648 9511 ...

Page 27: ...Lit No 13648 9511 23 January 1 2002 ...

Page 28: ...nish equipment when so altered without reference to illustrations or specifications used herein Western Products and the vehicle manufacturer may require and or recommend optional equipment for tailgate spreaders The WESTERN spreader is manufactured under patent 5 501 405 Western Products offers a limited warranty for all spreaders and accessories See separately printed page for this important inf...