Whalen 224144, Instruction Booklet

Page 1: ...DO NOT return this item to the store where it was purchased Please call our toll free customer service number and have your instructions and parts list ready to provide the model name part name or factory number 1 866 942 5362 Pacific Standard Time 8 30 a m 4 30 p m Monday to Friday Or visit our website 24 hours a day 7 days a week for product assistance at www whalenfurniture com Or e mail your r...

Page 2: ...TO LEFT 3 TO ADJUST DOOR UP OR DOWN SPECIAL NOTE Please read the instruction sheets completely before assembly Examine all packaging material before discarding carton Remove any remaining staples from the carton before discarding Remove all parts from carton and separate into groups as indicated on part list Please ensure all parts are included prior to assembly Use of power tools to complete asse...

Page 3: ...W THE KNOCK DOWN KD ASSEMBLY SYSTEM WORKS 1 Screw the Cam Bolt into the pre drilled small holes on the panel Connect both panels together making sure the Cam Bolt goes into the pre drilled hole at the end of the panel with the Cam Lock 2 Insert the Cam Lock into the pre drilled large hole in the panel Make sure the arrow on the Cam Lock is pointed towards the Cam Bolt 3 Once the Cam Bolt is connec...

Page 4: ...1 C Left Partition Panel Qty 1 D Right Side Panel Qty 1 E Right Partition Panel Qty 1 F Bottom Panel Qty 1 G Front Skirting Qty 1 H Back Skirting Qty 1 I Left Skirting Qty 1 J Right Skirting Qty 1 K Base Middle Support Qty 2 L Top Front Stretcher Qty 1 M Side Adjustable Shelf Qty 2 N Center Adjustable Shelf Qty 1 O Center Shelf Molding Qty 1 P Left Door Qty 1 Q Right Door Qty 1 R Back Panel Qty 1 ...

Page 5: ... Screw 5 M3 5 x 15 mm Washer Head Screw 6 M3 5 x 12 mm Pan Head Screw Qty 4 1 extra Qty 30 1 extra Qty 8 1 extra 7 Corner Connector 8 Shelf Support 9 Cam Lock Cover Qty 4 Qty 12 1 extra Qty 12 1 extra 10 Rubber Bumper 11 Acrylic Stopper Glue Qty 4 1 extra Qty 1 Qty 2 Touch up Pen Tipping Restraint Hardware Kit Qty 2 Qty 1 Included in plastic bag Tools required not included Phillips screwdriver stu...

Page 6: ...ble the unit on a carpeted floor or the empty carton to avoid any scratch 2 Securely screw the Cam Bolts 2 into the designated small holes on the Bottom Panel F and Skirtings G H I and J with a Phillips screwdriver DO NOT overtighten the Cam Bolts 3 Glue the Wood Dowels 3 into the side holes of the Skirtings G H I and J and Base Middle Supports K Tap in with a rubber mallet if necessary Make sure ...

Page 7: ...ach Back Skirting H between the Left and Right Skirtings I and J by engaging two Cam Locks 1 5 Attach Base Middle Supports K to the Back Skirting H by engaging one Cam Lock 1 per support H J I 1 Cam screw holes must face in H K K 1 ...

Page 8: ...ly Instructions 6 Attach the Front Skirting G to the previous assembly by engaging four Cam Locks 1 7 Attach the assembled base to the Bottom Panel F by engaging sixteen Cam Locks 1 K K J I G 1 G K K J I H F 1 ...

Page 9: ...g one Corner Conector 7 at each skirting joint with two 12 mm Pan Head Screws 6 9 Securely screw the Cam Bolts 2 into the designated small holes on the top surface of the Bottom Panel F with a Phillips screwdriver G J I H 7 6 6 F 2 Wood dowel holes for side panels ...

Page 10: ...s 2 into the designated small holes on the Top Panel A and Partition Panels C and E with a Phillips screwdriver 11 Glue the Wood Dowels 3 into the side holes on the Side Panels B and D Partition Panels C and E and Top Front Stretcher L A C E 2 C E B D L 3 3 ...

Page 11: ...wo Cam Locks 1 13 Align the drilled holes on the Bottom Panel F with the inserted Wood Dowels on both Partition Panels C and E then press them together 14 Insert four 50 mm screws 4 through the predrilled holes on the Bottom Panel F and scurely screw into the Partition Panels C and E L E C 1 G E C 4 F 4 4 4 ...

Page 12: ...he Bottom Panel F by engaging four Cam Locks 1 16 Attach the Top Panel A to the Top Front Stretcher L Side Panels B and D and Partition Panels C and E by engaging eleven Cam Locks 1 F B D 1 1 A B D E C L Door hinge mounting bases point towards the front of the unit ...

Page 13: ...Panel overlap the pilot holes on the Top Panel A properly Fasten the Back Panel R into place with the provided Washer Head Screws 5 NOTE We recommend attaching back panel with the washer head screws at the corners first 20 Securely screw three Cam Bolts 2 into the designated small holes on the Center Shelf Molding O using a Phillips screwdriver 21 Glue two Wood Dowels 3 into the side holes on the ...

Page 14: ... and attach the extended hinge arms to the hinge bases installed on the Left Side Panel B Loosen the bolt on the back of hinge base for an easy fit Align and insert the U slot on hinge arm under the bolt head on the back of hinge base Make sure that both door hinges engage and function properly Tighten the bolt on the hinge base to lock the hinges in place 28 Repeat the same procedure to install t...

Page 15: ... if you place a flat panel television on the top panel Otherwise skip to step 32 31 Remove the paper backing of Acrylic Stopper 11 then properly align the acrylic stopper into the cut out on the acrylic stopper template on the Top Panel A Press down on the acrylic stopper to help adhesion 32 At the back of Top Panel A carefully unscrew two thumb tacks to remove the acrylic stopper template 10 10 P...

Page 16: ...iously injured by tipping furniture You must install the Tipping Restraint Hardware with the unit to prevent the unit from tipping causing any accidents or damage The tipping restraints are intended only as a deterrent they are not a substitute for proper adult supervision The tipping restraints are not earthquake restraints If you wish to add the extra security of earthquake restraints they must ...

Page 17: ...r serious injury Death or serious injury may occur when children climb on audio and or video equipment furniture A remote control or toys placed on the furnishing may encourage a child to climb on the furnishing and as a result may tip over onto the child NEVER allow children to climb or play with the TV or furnishing supporting the TV NEVER place toys food remote etc on top of the TV or TV furnis...

Page 18: ...to Friday www whalenfurniture com MAXIMUM RECOMMENDED WEIGHT LOADS THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS USE ONLY WITH FLAT PANEL TVS AND AUDIO VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT LIMITS NEVER USE WITH LARGER HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR EQUIPMENT TO AVOID INSTABILITY PLACE FLAT PANEL TV IN THE CENTER OF THE UNIT THE BASE OF THE TELEVISION MUST BE ABLE TO RES...