whaler 320 Outrage, Owner'S Manual

Page 1: ...IGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE IN THE COLORS EQUIPMENT SPECIFICATIONS MATERIALS AND PRICES OF ALL MODELS OR TO DISCONTINUE MODELS SHOULD CHANGES OR MODIFICATIONS TO THE MODELS BE MADE BOSTON WHALER IS NOT OBLIGATED TO MAKE SIMILAR CHANGES OR MODIFICATIONS TO MODELS SOLD PRIOR TO THE DATE OF SUCH CHANGES THE FOLLOWING ARE REGISTERED TRADEMARKS OF THE BRUNSWICK CORPORATION 320 OUTRA...

Page 2: ...s consistently choose Boston Whaler because of their seaworthiness dependablility and the inherent safety of a hull that won t sink even if severely damaged Boston Whalers are built to last For over 40 years Boston Whaler has strived to make each model better providing you with a safe and fun boating experience That is the reason we offer a 10 year limited transferable warranty It is also an excel...

Page 3: ... System Freshwater System Diagram 32 Freshwater Pump 32 Freshwater Shower 32 Maintenance 33 Disinfecting the System 33 Winterizing the System 33 Raw Water 34 Operation Maintenance 34 1 Raw Water System Diagram 34 Seacock Operation 34 Head System 35 Dock Side Discharge 35 Waste System Diagram 35 Standard Waste Panel 36 Macerator 36 Operation Maintenance 36 Environmental Considerations 36 Section 6 ...

Page 4: ...Whaler BostonWhaler will repair or replace any accessories manufactured and installed by Boston Whaler that are defective in factory materials and or workmanship which are reported within one year from date of sale to the original purchaser Sole Remedy In no event shall any repair or replacement under this Limited Warranty exceed the fair market value of the owner sboatasofthedateoftheowner sclaim...

Page 5: ...g factory specified procedures 9 use of improper trailer 10 any Boston Whaler boat used for Commercial Puposes i e more than 50 usage for business or revenue producing purposes 11 any representation or implication relating to speed range fuel consumption or estimated performance characteristics 12 any failure or defect caused by an act of nature resulting in damage cost or expense 13 any failure o...

Page 6: ...pat ented Unibond construction This involves shoot ing high density foam into a closed mold system The foam expands to fill voids in the hull and when the finished product is pulled from the mold the deck and the hull are chemically bonded to form a solid inseparable unit 2 3 4 Hull Identification Number Location When your 320 Outrage needs to be serviced or regu lar maintenance is needed it shoul...

Page 7: ...rsepower 600 HP 447 kw Minimum Horsepower 400 HP 298 kw Fuel Capacity 300 Gal U S 1135 L Water Capacity 40 Gal U S 151 L Waste Capacity 6 5 Gal U S 24 L Waterline Specifications Dimensions Specified measurements are approximations and are subject to variance NOTICE NOTICE Optional equipment and loading of the boat will af fect the draft measurements Follow the recommen dations listed on your capac...

Page 8: ...Lockable 19 Instrument Panel 20 Stainless Steel Steering Wheel w Knob 21 Gear Shift Throttle Control 22 Molded Console Footrests 23 Electronics Box Mounting Surface 24 Console Door Lockable 25 Portlight w Screen 26 Console Cupholders 2 27 Port Fuel Fill 28 Stainless Steel Spring Cleat P S 29 Gunwale Mounted Rodholders 2 P S 30 Port Fishbox Insulated 31 Stainless Steel Hawse Pipe w cupholders 2 P S...

Page 9: ...sh Toilet 10 Vertical Rodholder 11 Freshwater Sprayer and Sink 12 Downrigger Weight Holder 13 Transom Shower 14 Hardtop Fiberglass 15 Lifejacket Storage 16 Electronics Box 17 Hardtop Courtesy Lights 18 Map Light RED 19 Spreader Lights 20 Hardtop Hatch 21 Stainless Steel Toe Rails Port Starboard 22 Electric Trim Tabs 23 Windlass Anchor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 21 22 17 19 18 20 23 24 ...

Page 10: ... VHF Radio 11 Active Deck Suspension System ADSS Control Pad 12 MP3 Player Receptacle 13 Spotlight Control Pad 14 Navman 3300Autopilot 15 Northstar 6000i Display 16 225 CXXL Optimax DTS Dual Engines 17 275 CXXLDTS Verado 4 stroke Dual Engines 18 12V Receptacle Port Starboard Gunwales aft 19 Butane Stove Portable 18 4 5 6 7 1 2 3 4 14 15 9 10 11 12 13 320 Outrage Owner s Manual 6KW OpenArray RadarA...

Page 11: ... 13 Storage 1 2 3 4 5 7 8 9 10 11 6 14 16 108 Gal 409L Forward Insulated Fishbox 17 80 5 Gal 305L Forward Locker Starboard 18 Forward In Deck locker 19 Console Lockable 20 Console Cupholder 2 21 Swim Ladder Stowage 22 Motorwell Access Oil Tank Storage 23 Port Fishbox 80 Gal 302L Starboard is same 24 Console Electronics Box Lockable 25 Forward Cupholder Starboard is Identical 26 80 5 Gal 305L Forwa...

Page 12: ...er fittings can be checked for dripping It is recommended that the underwater fittings be re moved cleaned and resealed every other year NOTICE If the through hull fittings need to be replaced it is recommended that an authorized Boston Whaler dealer perform this type of repair Through hull fit tings that are improperly installed can cause pre mature hull failure and may void the Boston Whaler lim...

Page 13: ...p erate the engine while loading or unloading swimmers divers from the swim platform ladder Be aware of your footing while the boat is underway slipping or falling could result in serious injury or death especially if the boat is in motion or in rough water Keep the accommodation deck clean so if movement is neccessary it will be free of obstruction Gelcoat surfaces are slippery when wet Use ex tr...

Page 14: ...ngers on the deck should be limited to decrease the chances of slipping or falling while underway DANGER 1 2 3 Standard Seating Arrangement 1 Helm Companion seats with snap on cushions adjustable port seat 2 Forward Console Seat 3 Forward Seating 4 Stern fold away seat 4 320 Outrage CanvasArrangement Optional 1 Bait Prep Station Cover Black 2 Console Cover Black 3 Weather Curtain Visor Black or Wh...

Page 15: ...VESSEL IS UNDERWAY MRP 1754632 WARNING AVOID SERIOUS INJURY OR DEATH FROM FIRE OR EXPLOSION RESULTING FROM LEAKING FUEL INSPECT SYSTEM FOR LEAKS AT LEAST ONCE A YEAR NW 201 04 Carbon monoxide CO can cause brain damage or death Engine and generator exhaust contains odorless and colorless carbon monoxide gas Carbon monoxide will be around the back of the boat when engines or generators are running M...

Page 16: ... VISIBILITY FROM THIS HELM STATION IS LIMITED AVOID COLLISIONS MAINTAIN LOOKOUT AS REQUIRED IN RULES OF THE ROAD BY U S COAST GUARD MRP 1752856 WARNING DO NOT LEAVE TRANSOM DOOR GATE OPEN WHILE UNDERWAY SERIOUS INJURY MAY RESULT 12 B123 00 WARNING NW 204 05 co co co co co co co co co co co co co co co co co co co co Required under AB2222 for use on all boats in the State of California Carbon monox...

Page 17: ...ngine fuel supply 8 Ground wire Port tank 9 Fuel pick up 10 Portfuelselectorvalve 11 Starboardfuelselectorvalve 12 FuelKey Supplied 13 FuelFillDeckPlate 14 IntegratedFuelVent The starboard fuel tank is similar in assembly and is not shown in its entirety 4 2 3 1 5 6 7 9 10 11 Fuel System CAUTION Leaking fuel is a fire and explosion hazard inspect the system regularly Examine fuel tanks and exposed...

Page 18: ...motorwell hatch The primer bulbs are used to draw fuel from the tank to the engine usually after the fuel has been drained from the entire system There are also in structions regarding proper use of the primer bulb in the engine manufacturers handbook From fuel tank Port Tank Starboard Tank To Port Engine To Starboard Engine Port Tank Selector Valve Starboard Tank Selector Valve Fuel selector valv...

Page 19: ...city Your boat must be in contact with the water or a land based grounding system Here are some helpful sug gestions to keep you safe from static electricity while refueling your boat NEVER fuel your boat in unsafe conditions such as suspended on a sling or in a situation that in creases the likelihood of static discharge NEVER use homemade containers to fill your fuel tanks Fuel carried on board ...

Page 20: ...fulltankoffuelwhentheengineis notinuse Thiswillreduceairflowinandoutofthetank due to changes in temperature as well as limiting expo sureoftheethanolinthefueltohumidityandcondensa tion ExampleofPhaseSeparation 1 2 3 4 1 2 3 4 The use of improper gasoline or additives can damage your fuel system and is considered misuse of the system Damaged caused by improper gasoline or additives WILL NOT be cove...

Page 21: ... flowrestrictionthatcanstarvetheengine s offuel itisadvisabletocarryextraon enginefiltersincasefilter pluggingfromdebrisinthefueltankbecomesaproblem duringboating MAINTENANCE Periodicallyinspectforthepresenceofwaterinthefuel tank If any is found all water must be removed and the tank completely dried before refilling the tank with any fuelcontainingethanol STORAGE Long periods of storage and or no...

Page 22: ...x Release Strap Tie down strap Never reset a breaker without first determining and correcting the cause of the trip Should a circuit re peatedly trip have a qualified electrician determine and correct the cause Never use an open flame in the battery storage area Avoid striking sparks near the battery A battery will explode if a flame or spark ignites the free hydrogen given off during charging The...

Page 23: ...witch on the left is for the port battery and engine the right switch is for the starboard battery and engine Dual Battery Switches Selector Knob Battery 1 Selection Battery 2 Selection Batteries OFF Selection Batteries ALL Selection Dual Engine Battery Switch Configuration Both batteries un connected preferred position when boat is not in use STARBOARD ENGINE ALL 2 1 O F F Normal position while e...

Page 24: ...icians Boston Whaler does not recommend that you attempt to work on the electrical system yourself instead we suggest that you take it to an authorized Boston Whaler dealer for electrical service Boston Whaler reserves the right to change or up date the electrical system on any model at any time without notice to the consumer and is not obligated to make any updates to units built prior to the cha...

Page 25: ...Section 4 Electrical System 320 Outrage Owner s Manual Main Breaker Panel Diagram Hull Wiring Diagram 23 ...

Page 26: ...tion 4 Electrical System 320 Outrage Owner s Manual Active Deck Suspension System ADSS Wiring Diagram Anchor Windlass Wiring Diagram Waste System Overboard Discharge Diagram Waste System Inland Waters Diagram ...

Page 27: ... 21 12 16 17 14 15 13 320 Outrage Instrument Panel Arrangement SELECT HOME RPM AIR F NAV FUEL FAVORITES PROPULSION PM 78 3 08 H20 0 0 0 N VESSEL SYSTEM SETTINGS PSI RPM H20 0 0 0 PSI PORT STBD START STOP START STOP 12V HORN NAV ANCH COURTESY LIGHT INTERIOR AFT BILGE FWD BILGE SPREADER LIGHTS RAW WATER LIVEWELL PUMP LIVEWELL LIGHT ACC 1 ACC 2 FRESH WATER FWD FISH PUMP STBD FISH PUMP PORT FISH PUMP ...

Page 28: ...r 9 Favorites Directory 10 Navigation Fuel Directory 11 Propulsion Directory 12 Settings Directory 13 Vessel Directory 14 System Directory Note To get the most out of your System View you must read the manual provided by the manufacturer The manual will give you information to properly operate the various features of the system 1 2 3 4 5 6 8 7 9 10 11 12 13 14 Section 4 Electrical System 320 Outra...

Page 29: ...gnition Shut down Switch Clip attaches to you The decision to use the safety switch is up to you the owner operator NOTICE Electric Downrigger Receptacles Optional The location for mounting of the downrigger base is important refer to the wood location diagram for ar eas on the gunwales that are specifically designed for withstanding the stress generated by a downrigger There are a variety of down...

Page 30: ...rim Tabs Switch 1d 5 Amp Breaker for Stereo 1e 10 Amp Breaker for Helm 12V Receptacle 2a 10 Amp Breaker for Interior 12V Receptacle 2b 10 Amp Breaker for Courtesy Interior Lights 2c 20 Amp Breaker for Port Fishbox Pump 2d 20 Amp Breaker for Stbd Fishbox Pump 2e 20 Amp Breaker for Fwd Fishbox Pump 3a 15 Amp Breaker for Water Pump 3b 15 Amp Breaker for Raw Water Pump 3c 6 Amp Breaker for Livewell Pu...

Page 31: ...d to the right of the ignition switch marked Start Pressing these switches will start the engine the switch has been designated for Shutting down the engines requires just pushing lower portion of the Port Ignition Starboard Ignition switches forward Engine Starting Procedure The gear shift throttle control will not allow engine start ing if the control levers are in any other position than NEUTRA...

Page 32: ...o en sure that the navigation lights are in good working order and that the proper lighting is shown Navigation Lighting NOTICE 112 Port navigation light red 112 Starboard navigation light green 360 all round light white Off Navigation Lights Anchor Lights Navigation light Anchor light switch The more lights a vessel has the larger it is and the more important it is for you to avoid it HORN NAV AN...

Page 33: ...erse polar ity before switching the shore power main battery charger switch to the ON position The battery charger is energized and will charge the batteries automatically when the shore power main battery charger switch is activated Male plug end Female plug end Shore power cord 50 ft 15 2M BATTERYCHARGER With the battery charger you will have the ability to charge your batteries without engines ...

Page 34: ...reach the freshwater pump through a removable access hatch located on the lower aft wall of the con sole interior FRESHWATER SHOWER There are freshwater showers located on the starboard end of the cockpit transom wall and the forward sec tion of the console The cockpit sprayer has an en closure that the shower head and hose fits into The shower hose extends about 6 ft 1 82m Once the system has bee...

Page 35: ... entire system Flush the entire system thoroughly several more times with potable water Now the system is ready for use fill with pot able water Ask your dealer if this has been done and what pro cedures are needed to accomplish this This should be done annually or before using the system if it has been laid up for an extended amount of time WINTERIZING THE SYSTEM If the water system will not be u...

Page 36: ...n The seacock can be ac cessed through the lower aft wall inside the console The RAW WATER switch on the instrument panel controls pump operation MAINTENANCE Maintenance of the raw water system will require you to check the fittings and hoses for system integ rity to prevent leaks The system should be run at least every other month to keep the pumps impellers in good condition The Livewell and raw...

Page 37: ...to fit your boat Shore side discharge is a preferred method of waste disposal VacuFlush Toilet Waste System Diagram 1 VacuFlush Toilet 2 Waste Discharge Hose to Holding Tank 3 Freshwater Supply Line from Tank 4 Vent from Holding Tank 5 VacuFlush Holding Tank 6 Macerator 7 Shoreside Discharge Hose Deck Fitting 8 Discharge Line from Macerator 9 Lockable Discharge Seacock 1 2 3 5 8 7 4 Your 320 Outra...

Page 38: ...rates the use of a macerator The macerator pump draws solid and liquid waste from the holding tank of the unit and processes it prior to discharging it overboard through a lockable seacock The pump is designed to handle waste toilet tissue and facial tissue and will not pump solid objects There are bodies of water where discharge of raw sewage is prohib ited Keep seacock lock engaged when in water...

Page 39: ...FT BILGE and FWD BILGE on the switch panel Depressing the switch will energize the pump regardless of the position of the float switch Each pump discharges water over board via a thru hull fitting MAINTENANCE The bilge pump is a completely sealed unit and main tenance is very simple but it will require you to check around the float switch for debris and gummy bilge oil that could impede the bilge ...

Page 40: ...ey can be used to adjust the level of water in the livewell 1 Livewell 45 gal 170 3L 2 Livewell Bucket Upper Overflow 3 Livewell Bucket Lower Overflow 4 Livewell Light 5 Livewell Fill 6 1 5 inch Y Coupling 7 1 5 inch T Coupling 8 Flow Control Valve 9 12V 1100 GPH Raw Water Pump 10 Raw Water Pump Seacock 11 Sink Drain Hose 12 1 inch to 1 5 inch T Coupling 13 To Drain Fitting on Transom 14 Livewell ...

Page 41: ... recreational water activities Special care and attention must be taken to ensure proper performance of the steering system and should include the following After the first few hours of operation and at regular intervals check all fasteners and the com plete steering system for security and integrity Check all moving parts to be sure they are free of salt build up and other foriegn material Inspec...

Page 42: ...ree aside from regular fluid checks and visually inspecting the out side of the unit for signs of leaks or damage Remove the shroud and unscrew the cap to check the fluid level in the reservoir There is a filter insert that needs to be checked and cleared if necessary Fill as necessary Make it a habit of checking the fluid level before each trip Use ONLY SAE 0W 30 Full Synthetic Power Steer ing Fl...

Page 43: ...m and will allow you to operate the throttle without engaging the propeller This button will au tomatically engage the shifting mechanism once the throttle control has been moved back to its center position you will hear and feel a click when it is engaged Moving the lever forward engages the for ward gear and then the throttle advance To reverse power bring the control lever back to engage the re...

Page 44: ...ation Power Trim Switch This view represents the DTS for a dual engine set up The single engine DTS set up has a single portside arm Port Starboard engine trim switches The helm seats on the 320 Outrage are independently adjustable for your comfort There is a handle on the front of the seat track that when pulled will allow the seats to be pulled forward there are hole stops in the track that will...

Page 45: ...eral changing to a lower pitch propeller will increase acceleration and load pulling capability with a slight decrease in top end speed If you choose to change propellers the type should be discussed with your Boston Whaler dealer PROPELLER All propellers are designed to provide maximum for ward thrust so the reverse thrust of the propeller will not be as efficient The 320 Outrage uses propellers ...

Page 46: ...y rocker switches located on the center part of your console above the throttle control Short momentary bursts of the rockers will achieve proper attitude of the hull The trim tab switch is marked bow up and bow down Using the trim tabs will Level the boat fore and aft Reduce resistance in the steering system Give you a smoother more stable ride Speed will increase and there will be less strain on...

Page 47: ...ightly higher than the stern so that any water which is allowed to accumulate in the cock pit and or bilge can easily drain from the boat Lifting sling labels port starboard The 320 Outrage has 6 10 inch cleats two located at the bow two located amidship and two located at the sternonthegunwalewalls betweentheundergunwale rodholders The cleat is used to secure the boat to the dock Whileloading unl...

Page 48: ...lso contributed to the forma tion of blisters on the hull There are a variety of ways to prevent the formation of hull blistering Ep oxy coatings can be applied to the hull followed by hull painting An alkyd urethane silecone marine paint can also be used to aid in the prevention of hull blisters Reducing the amount of time that your boat stays in the water also helps prevent hull blisters from fo...

Page 49: ...ter and water temperature can all affect the types of growth that you will find on your boats hull Long Term Storage Never start or run your outboard even momentarily without having water circulating through the cooling water intake holes in the gear case This will prevent damage to the water pump running dry or overheat ing of the engine NOTICE Store the batteries in a cool dry location Keep the ...

Page 50: ... the cable ends DRAINAGE It is important to raise the bow of the boat enough to allow for proper drainage of water from the deck and bilge area Make sure all the drainage fittings are clear and free of debris Store the engine in an upright position to promote adequate drainage of water NEVER trailer the boat with the sun top in the open position Damage to the frame canvas and securing straps can o...

Page 51: ...the coupler and the hitch ball are properly seated and locked Maintain your trailers lighting braking and safety restraint systems as required Refer to the engine owner s manual for proper engine support while trailering DANGER Tie down straps should never be used by themselves they are only used to help in keeping the boat secured to the trailer Make certain that the safety chain is prop erly sec...

Page 52: ...facturer before using the an chor windlass Follow all recommendations and in structions regarding its proper use and care Lowering the Anchor Be sure that there is enough rope for the depth of water you will be anchoring in and secure rode to both the anchor and the boat Stop completely before lowering the anchor Keep feet clear of coiled line as it pays out Turn the anchor light on at night or du...

Page 53: ... center socket and turning it counter clockwise will loosen the anchor windlass chainwheel Turn the handle counterclockwise will allow you to lower your anchor while turning it clockwise will raise it The anchor windlass is located in the anchor locker The anchor windlass gives you a mechanical means of raising and lowering the anchor OPERATION The anchor windlass is controlled by a switch lo cate...

Page 54: ...tion 11 Maintenance Log Notes Engine Hours Serviced by Maintenance Performed After the scheduled services are performed fill out the areas below Date Maintenance Record Notes 320 Outrage Owner s Manual 52 ...

Page 55: ...Section 12 ADSS 320 Outrage Owner s Manual ACTIVE DECK SUSPENSION SYSTEM OPERATION MANUAL ...

Page 56: ...separator located portside in the forward console C TheADSS instrument panel located on the dash The system is powered by the on board batteries and protected by two thirty 30 amp breakers located on the main breaker panel labeled ADSS The system only lessens the impact loading to those occupants who are STANDING ON THE SUSPEN SION DECK Occupants outside the suspension deck will be subjected to no...

Page 57: ...per half of the LIFTING JACKS switch for 10 seconds Once the jacks are raised the system can be powered down by pressing the bottom of the power switch Operation If there is a pneumatic failure during operation the suspension deck will lower and not return If this should occur raise the lifting jacks so the deck returns to normal operating height and then power down the system The suspension deck ...

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