Winton WFL Series, Owner'S Manual

Page 1: ...WINTON FLAIL MOWER WFL WHF SERIES OWNERS MANUAL PLEASE READ THIS MANUAL BEFORE OPERATING THE MOWER ...

Page 2: ...CHM200 This manual should be considered a permanent part of this machine and should remain with it even if the machine is subsequently sold Winton continually seeks advancements in its product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your machine and this manual If you hav...

Page 3: ...othing while operating machinery Safety wear Always use appropriate ear protection when running a tractor and machinery Ensure you are wearing protective gloves when servicing and using machinery Bystander safety Ensure bystanders keep away from the machine when it is in use Do not touch moving parts when the machine is at work Public places When travelling on the road public places always keep th...

Page 4: ...e tractor or add wheel weights if required Check that the tractor PTO shaft turns freely and that the machines PTO drive shaft can extend easily Grease the PTO drive shaft using the grease points The chain on the PTO shaft should be checked and in a good condition The universal joints installed should be in a good state with proper protective parts Before installing the PTO shaft the tractor and m...

Page 5: ...Fitting Operation WHF 14 15 8 Servicing Maintenance 16 17 9 WFL Parts Diagram 1 18 10 WFL Parts List 1 19 21 11 WFL Parts Diagram 2 22 12 WFL Parts List 2 23 13 WFL Parts Diagram 3 24 14 WFL Parts List 3 25 15 WHF Parts Diagram 4 26 16 WHF Parts List 4 27 29 17 WHF Parts Diagram 5 30 18 WHF Parts List 5 31 19 WHF Parts Diagram 6 32 20 WHF Parts List 6 145 175 33 21 WHF Parts List 6 200 33 22 Notes...

Page 6: ... Number Of Flails 16 20 24 28 Recommended Tractor HP 18 30hp 20 40hp 25 50hp 30 55hp Width 120cm 140cm 160cm 190cm Depth 85cm 85cm 85cm 85cm Height 95cm 95cm 95cm 95cm PTO Shaft Size 70 100cm 70 100cm 70 100cm 70 100cm Cutting Height 3 8cm 3 8cm 3 8cm 3 8cm Linkage Size Category 1 Category 1 Category 1 Category 1 Number Of Drive Belts 3 3 3 3 Hydraulics Required N A N A N A N A ...

Page 7: ... 32 Recommended Tractor HP 25 50hp 30 55hp 35 60hp Width 160cm 190cm 215cm Depth 95cm 95cm 95cm Height 95cm 95cm 95cm PTO Shaft Size 70 100cm 70 100cm 70 100cm Cutting Height 3 8cm 3 8cm 3 8cm Linkage Size Category 1 Category 1 Category 1 Number Of Drive Belts 3 3 4 Hydraulics Required 1x Double acting spool 1x Double acting spool 1x Double acting spool Hydraulic Shift Distance 32cm 32cm 32cm ...

Page 8: ...er are parallel with the ground when horizontal Then by hand rotate the blade rotor by hand so that a row of blades hang vertically towards the ground to give an idea of the cutting height Check the clearance between the bottom of the blades and the ground this should be at least 50mm The cutting height can be set for longer grass by simply raising the hydraulic lift arms on your tractor or and by...

Page 9: ...y Make sure the PTO drive isn t connected at any point until instructed to do so Pre Mowing Checklist Before starting the machine always check and adjust the following Set correct cutting height Sections 3 4 Oil level of the gearbox Section 5 Tension of the drive belt Section 6 Hydraulic fitting operation WHF only Section 7 Lubrication grease points Section 8 Tightness of all bolts nuts and screws...

Page 10: ...the lay of the land and also the length of grass and density of weeds The cutting height can be set for longer grass by simply raising the hydraulic lift arms on your tractor or and by adjusting the rear roller and skids on the machine Roller Adjustment WFL WHF 1 Loosen bolt 1 and remove bolt 2 on both sides of the machine 2 Adjust roller by aligning the selected hole in the roller support bracket...

Page 11: ... before set up maintenance Note Clearance of blades to the ground should be at least 50mm and higher on uneven ground Skid Adjustment WFL WHF 1 Remove bolts and nuts 3 on the skids on the front back of both sides of the machine 2 Move the skids up or down to the desired bolt hole height 3 Re insert bolts and nuts 3 3 3 ...

Page 12: ...bolts 1 2 Remove filler breather plug 2 and level plug 3 3 Add oil through the filler breather plug hole 2 until it reaches begins to weep from the level plug hole 3 4 Re install both plugs 2 3 and reattach the PTO guard Gear Oil Grade 80w90 gear oil for all conditions or equivalent Gearbox Oil Level Approx 0 5 litres to level plug Level Plug Size 8mm Allen key First Oil Change 50 hours use Oil Ch...

Page 13: ...ntenance Draining oil Plug 4 underneath the gearbox PTO guard can be used when draining oil or alternatively use an oil pump Bolt tension Always make sure bolts are tightened correctly The filler level plug should be secure but not over tightened Oil Change Log Oil Change 1 Oil Change 2 Oil Change 3 Oil Change 4 Oil Change 5 Oil Change 6 ...

Page 14: ...hieved when the belt can be deflected by the belt thickness about 10mm at the centre point between the pulleys Tension should be checked regularly A generic measure across machines is the belt should be able to twist a quarter turn by hand Any more and they are too loose and any less and too tight you may run the risk of losing drive to the mower or burning the belts out prematurely 3 2 1 ...

Page 15: ...sing holding the support shaft 4 Loosen off the counter locking nuts 3 5 Adjust belt tension by adjusting the height of counter nuts 3 6 Align the gearbox ensuring the drive shaft is parallel with the body and re tighten nuts 7 Re tighten all bolts 8 Replace the belt cover Ensure that the locking nuts are tightened to prevent the bolts working loose Always use a straight edge to make sure the belt...

Page 16: ...ic fluid reservoir after your first connection as well Start by setting the hydraulic lever on your tractor in to the position to release the hydraulic pressure and turn off the tractor Please refer to the tractor s owner manual for further instruction Both of the hydraulic lines from the implement are the same fitting if the lines are reversed this will simply reverse the direction of the hydraul...

Page 17: ...and forwards to release any pressure The same process must be followed when detaching the implement and hydraulic hoses Always make sure the protective caps remain on the ends of the hoses when not in use This will prevent any debris from getting into the hydraulic fittings or the internal lines Operating Avoid suddenly changing the direction of hydraulic flow the direction of the machine as this ...

Page 18: ...se points are broken replace or repair them immediately Greasing The PTO Shaft x2 Grease both grease points on either end of the PTO shaft and apply grease to the inner shaft Greasing The Blade Rotor Bearings x2 Grease both bearings on each end of the rotor One is on the side body panel and the other one can be reached through the access hole in the belt guard Greasing The Roller Bearings x2 Apply...

Page 19: ...y Cleaning Ensure the mower deck blades are cleaned of mud grass Remove debris is from moving parts to prevent entanglement Do not spray bearings when cleaning with a high pressure washer Bearings Check the bearings on the blade rotor and the rear roller If the oil seals are damaged debris may enter the bearings Clean and replace with new bearings if necessary Run the mower without a load for 3 5 ...

Page 20: ... 5 11 5 9 15 13 14 5 16 17 18 19 20 21 22 12 5 5 4 9 23 24 29 30 31 35 36 25 26 27 28 37 38 39 40 41 42 43 44 45 46 47 4 5 9 43 32 48 49 50 27 57 60 51 49 52 53 54 4 55 5 9 56 46 4 30 57 58 59 46 10 30 64 65 63 62 61 34 33 32 9 WFL PARTS DIAGRAM 1 ...

Page 21: ...783 M12X35 M12X35 bolt 8 11 701680001 EFGCHM120 101 plate 4 12 1 800920030 EF80 00 016 105 145 suspension bracket 1 12 2 800990010 EF150 00 016 155 175 suspension bracket 1 13 R PIN R pin 1 14 700920105 EF100 00 117 rubber cap 1 15 800920053 EF100 00 027 brace 1 16 800920101 EF100 00 111A d pin 1 17 1 800920037 EF80 00 020 105 145 suspension bracket 1 17 2 800990012 EF150 00 020 155 175 suspension...

Page 22: ...x with shaft 1 35 3 801240027 EFGC130 015 145 175 gearbox with shaft 1 36 1 801140008 EFG100 024 105 scraper bar 1 36 3 801160030 EFG120 024 125 scraper bar 1 36 5 801180008 EFG140 024 145 scraper bar 1 36 8 801210008 EFG170 024 175 scraper bar 1 37 503010764 DIN985 M14 M14 nut 2 38 506010058 GB97 1 14 14 washer 2 39 701240007 EFGC120 102A adjusting lath 1 40 501011141 GB5783 M14X35 M14X35 bolt 2 ...

Page 23: ... 801240001 EFGC120 011 125 hood 1 56 5 801260001 EFGC140 011 145 hood 1 56 8 801290001 EFGC170 011 175 hood 1 57 506010056 GB97 1 10 10 washer 22 58 508011473 GB879 1 4X25 4X25 pin 2 59 1 700940005 EF100 00 123 105 shaft for fender 1 59 3 700960009 EF120 00 123 125 shaft for fender 1 59 5 700980005 EF140 00 123 145 shaft for fender 1 59 8 701010005 EF170 00 123 175 shaft for fender 1 60 503010762 ...

Page 24: ...V2 22 Winton WFL WHF 11 WFL PARTS DIAGRAM 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ...

Page 25: ...5 shaft 1 4 3 701250003 EFGC130 133A 125 175 shaft 1 5 507010086 GB1096 A 10X8X40 A10X40key 1 6 701240025 EFGC120 132 adapter sleeve 1 7 701240024 EFGC120 131 gasket 1 8 507010091 GB1096 A 10X8X70 A10X70 key 1 9 801240040 XH50 300Z 02 gearbox 1 10 1 801220004 EFGC100 018A 105 shaft cover 1 10 2 801240004 EFGC120 018A 125 175 shaft cover 1 11 506030037 GB93 12 12 washer 4 12 505011445 GB70 1 M12X35...

Page 26: ...V2 24 Winton WFL WHF 1 2 3 4 7 5 6 13 WFL PARTS DIAGRAM 3 ...

Page 27: ...2 UC207 90207 UC207 rotor bearing 2 4 1 801140010 EFG100 013A 105 rotor 1 4 3 801160038 EFG120 013A 125 rotor 1 4 5 801180010 EFG140 013A 145 rotor 1 4 8 801210010 EFG170 013A 175 rotor 1 5 503010740 DIN985 M16X1 5 M16X1 5 nut 16 20 24 28 6 501014730 EFGC120 200A M16X1 5X85 bolt 16 20 24 28 7 701240010 EFGC120 104A hammer blade 16 20 24 28 14 WFL PARTS LIST 3 ...

Page 28: ... 10 11 12 13 14 15 4 3 10 16 17 18 19 10 16 20 21 22 23 24 25 26 27 28 29 15 30 4 3 31 32 33 34 13 35 36 37 38 39 40 44 45 46 47 7 48 49 50 8 51 52 53 54 41 42 43 55 2 38 8 7 56 57 58 59 60 61 62 63 64 65 66 67 68 59 36 69 70 71 72 73 74 75 15 WHF PARTS DIAGRAM 4 ...

Page 29: ...fender shaft 1 13 501011121 GB5783 M10X70 bolt M10 4 14 801680021 EFGCHM120 015 side shift bracket plate 1 15 503010762 DIN985 M10 nut 10 6 16 509010017 GB1153 M6X45 grease point M6 4 17 701600026 EFGCH120 101 sleeve 1 18 701600028 EFGCH120 103 sleeve 4 19 506060182 GB893 1 60 circlip 4 20 1 801680009 EFGCHM120 013 125 175 side shift rack 1 20 2 801740004 EFGCHM200 013 200 side shift rack 1 21 1 8...

Page 30: ...H04 40X65 sleeve 2 39 1 701160007 EFG120 106A big pulley 145 175 1 39 2 701160040 EFG120 106B big pulley 200 1 40 5 801180010 EFG140 013A 145 blade axle 1 40 8 801210010 EFG170 013A 175 blade axle 1 40 9 802080080 EFG200 013A G2 200 blade axle 1 41 1 501011141 GB5783 M14X35 bolt M14 2 41 2 501011142 GB5783 M14X40 bolt M14 2 42 1 701240007 EFGC120 102A lath 145 175 1 42 2 706160003 EFGC200 102 lath...

Page 31: ...g 200 2 60 1 510020417 GB13871 FB 55X80X8 oil seal 1 60 2 510020397 CFW 60X85X8 oil seal 1 61 1 705380014 RK120 109A 145 175 sleeve L 48 1 61 2 702080005 G2 150 105 200 sleeve 1 62 1 701160006 EFG120 105A small pulley 3 belt 145 175 1 62 2 701160034 EFG120 105B small pulley 4 belt 200 1 63 701240046 EFGC120 138 u cover 1 64 514010001 17X991 belt B991 3 4 65 501014730 ZDLS M16X1 5X85 bolt 16 66 701...

Page 32: ...V2 30 Winton WFL WHF 17 WHF PARTS DIAGRAM 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ...

Page 33: ... 3 701250003 EFGC130 133A 145 175 shaft 1 4 4 701600034 EFGCH200 166B EFGCHZ M H 200 200 shaft L 638 1 5 507010086 GB1096 A 10X8X40 A10X40 key 1 6 701240025 EFGC120 132 sleeve 1 7 701240024 EFGC120 131 gasket 1 8 507010091 GB1096 A 10X8X70 A10X70 key 1 9 1 801240040 XH50 300Z 02 gearbox 145 175 gearbox 1 9 2 801380003 XH50 300Z 02 200 200 gearbox 1 10 2 801240004 EFGC120 018A 145 175 shaft cover 1...

Page 34: ...V2 32 Winton WFL WHF 1 2 3 4 7 5 6 19 WHF PARTS DIAGRAM 6 ...

Page 35: ...X1 5 M16X1 5 nut 24 28 6 501014730 EFGC120 200A M16X1 5X85 bolt 24 28 7 701240010 EFGC120 104A hammer blade 24 28 20 WHF PARTS LIST 6 145 175 21 WHF PARTS LIST 6 200 Dia No Number Part Number Part Description Qty 1 702080005 G2 150 105 bush 1 2 510020397 CFW 60X85X8 FB60X85X8 oil seal 1 3 511040009 UC208 90208 bearing 2 4 1 802080080 EFG200 013A G2 200 rotor 1 5 503010740 DIN985 M16X1 5 M16X1 5 nu...

Page 36: ...V2 34 Winton WFL WHF 34 NOTES ...

Page 37: ... shaft raise the linkage so the PTO shaft is level horizontal Measure the length between tractor PTO and the machine s shaft If the compressed closed PTO shaft length exceeds the one measured here then the driveline will need to be cut 1 PTO length adjustment first remove PTO shaft shielding 2 Shorten the driveline tubes to proper equal lengths 3 Tidy edges of the drive tube with a file and clean ...

Page 38: ...t has been used and maintained according to the Owner s Manual Warranty is carried out on a return to reseller manufacturer basis and excludes any labour or delivery collection costs Exclusions Wearing parts are excluded including but not limited to blades belts and bearings Modification of the product in any way will cease the manufacturers warranty The machine is warranted for one year to the or...

Page 39: ... tension belts Align replace belt pulleys Remove belt guard and clean debris from belt area Check PTO shaft for damage and replace Gearbox noisy Check oil level and top up if required Extract any oil debris and replace with new oil Blades scalping Raise cutting height Change mowing pattern route Reduce speed when turning Uneven cut Change into a lower gear on the tractor Level the mower using trac...

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