Winton WSB Series, Owner'S Manual

Page 1: ...WINTON STONE BURIER WSB SERIES PLEASE READ THIS MANUAL BEFORE OPERATING MACHINERY OWNERS MANUAL ...

Page 2: ...ould be considered a permanent part of this machine and should remain with it even if the machine is subsequently sold Winton continually seeks advancements in its product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your machine and this manual If you have any questions conce...

Page 3: ...ys use appropriate PPE and ear protection when running a tractor and machinery Ensure you are wearing protective gloves when servicing and using machinery Avoid loose clothing jewellery which may get caught in moving parts Bystander safety Ensure bystanders keep away from the machine when it is in use Do not touch moving parts when the machine is at work Public places When travelling on the road p...

Page 4: ...red Check that the tractor PTO shaft turns freely and that the machines PTO drive shaft can extend easily Grease the PTO drive shaft using the grease points The chain on the PTO shaft should be checked and in a good condition The universal joints installed should be in a good state with proper protective parts Before installing the PTO shaft the tractor and machine should be stopped and remove the...

Page 5: ...sting Tilling Depth 13 9 Scraper Bar Adjustment 14 10 Servicing Maintenance 15 16 11 Offset Side Shift 17 12 Parts Diagram 1 18 13 Parts List 1 19 14 Parts Diagram 2 20 15 Parts List 2 21 16 Parts Diagram 3 22 17 Parts List 3 23 18 Parts Diagram 4 24 19 Parts List 4 25 20 Parts Diagram 5 26 21 Parts List 5 27 22 Parts Diagram 6 28 23 Parts List 6 29 24 Parts Diagram 7 30 25 Parts List 7 31 Notes P...

Page 6: ...2cm 12cm 12cm Working Width 95cm 115cm 135cm PTO Turning Speed 540 RPM 540 RPM 540 RPM No Of Blades 20 24 28 Recommended Tractor HP 20 28 hp 25 30 hp 30 45 hp Width 125cm 145cm 165cm Depth 150cm 150cm 150cm Height 90cm 90cm 90cm PTO Shaft Size 70 90cm 70 90cm 70 90cm Linkage Size Category 1 Category 1 Category 1 ...

Page 7: ...t linkage 3 to line up with the machine Then attach the machine to the tractor using the three point linkage pins 1 and fix in to place with the linch pins 2 Adjust the top linkage arm on the tractor 12 until the PTO of the implement is parallel to the ground Start the tractor engine and lift the machine from the ground then turn off the tractor engine and remove the ignition key Level the machine...

Page 8: ...ys be at a slow walking pace approx 1 to 3 mph depending on the working conditions Areas with denser stones and soils should be worked at a much slower pace The working depth can be adjusted using the rear roller on the machine as required see section on adjusting the tilling depth Check your PTO shaft s grease points and apply grease if needed Then attach the PTO drive shaft and ensure the lockin...

Page 9: ...d only be regulated by the roller Then engage the PTO drive to the rated speed 540 RPM Then slowly lower the lift arms to the ground to allow the blades to gradually cut into the soil do not drop the machine suddenly to the ground When the machine is working the soil then move away slowly in a low gear If you find the machine is struggling on the surface then lower your speed or raise the working ...

Page 10: ...uantity of stones of this size should not be in the soil The optimum working condition is when the quantity of stones does not exceed 15 of the volume of earth being worked If there are any stones which are larger than the recommendations they must be removed before starting work If not they could catch on the rotor and damage the machine If there is an excessive quantity of stones on the ground e...

Page 11: ...ork The blades must always be replaced if they are damaged bent worn or blunt Take care to ensure that the new blades are mounted in the same position as the old ones and ensure the sharp side of the blades point in the same direction as the rotor turns The bolts fixing the blades to the rotor flange must be mounted with the head of bolt 1 on the blade side and washer 2 and nut 3 on the flange side ...

Page 12: ...on a flat and level surface when checking oil levels The machine should be left at a standstill to cool down for at least 10 minutes Ensure the machine is stable before carrying out work and will not upturn Oil Change Check Gearbox 1 Remove plugs 1 and 2 2 The oil level should be up to the edge of level plug 1 3 Top up with oil if required using filler hole 2 4 Replace both plugs 1 and 2 Gear Oil G...

Page 13: ...d out breather 2 2 Check the oil reaches the edge of level plug 1 3 Top up with oil if required using filler hole 2 4 Replace both plugs 1 and breather 2 If an oil change is required start by removing the remove old oil using an oil pump Then replace this with new oil using the steps above Chain Reservoir Oil Grade SAE140 gear oil or equivalent by condition Reservoir Oil Level Approx 0 2 litres to...

Page 14: ...lt at the same time an this can be tricky alone Drive Chain Tensioning 1 Slacken off nut 1 on the chain tensioner a few turns 2 Tighten the chain tensioner bolt 2 by hand as far a possible 3 Ask an assistant or use your other hand to turn the blade rotor 4 When the maximum tension is achieved by hand unscrew tensioner bolt 2 by one turn 5 Keep it in this position by tightening lock nut 1 After set...

Page 15: ...ake several trial runs to get the set up correct before tackling a larger area The initial set up of the tractor s top linkage arm and the linkage set up will influence tilling But it is key to set the rear roller to get the correct depth when cultivating Roller Adjustment Use the bar 1 to twist both of the adjusters 2 similar to tractor top linkage arms to extend or shorten the arms Extending the ...

Page 16: ... 1 On both sides of the mesh roller bracket loosen off nuts 2 2 Then adjust bolts 1 as required 3 Retighten nuts 2 Adjust both bolts and check the clearance from the scraper bar to the roller is the same at both ends to ensure the bar works efficiently Winding the bolts in moves the scraper bar closer to the roller and outwards increases the clearance If you find the roller is not spinning freely ...

Page 17: ...n replace or repair them immediately Greasing The PTO Shaft x2 Grease both grease points on either end of the PTO shaft and apply grease to the inner shaft Greasing The Blade Rotor Bearing x1 Grease the right bearing of the rotor 1 The left bearing is within the chain casing reservoir and is lubricated by the oil bath See section on chain reservoir oil check change Greasing The Roller Bearings x2 ...

Page 18: ...rd then replace with a new gasket PTO Shaft Check the condition of your PTO shaft and replace if worn or damaged immediately Cleaning Ensure the machine is cleaned of debris Remove debris is from any moving parts to prevent entanglement After use with the PTO shaft detached turn the shaft by hand to make sure there no obstructions Bearings Check the bearings If the oil seals are damaged debris may...

Page 19: ...iller sideways Loosen nuts 1 on the gearbox frame without completely unscrewing them Loosen nuts 2 in the same manner to release the tension on the hooks Manually push on the three point linkage to shift the unit to the desired position Fully tighten nuts 1 and 2 to secure the unit Always ensure the PTO shaft is at a maximum angle of 15 degrees from the tractor to the machine 1 2 ...

Page 20: ...v3 18 Winton WSB 12 PARTS DIAGRAM 1 1 2 3 4 5 6 7 8 9 10 1 6 5 7 3 5 6 11 6 5 6 5 3 5 7 6 5 3 12 13 14 15 16 17 18 16 14 14 16 16 15 19 20 21 22 23 24 25 26 27 28 29 30 25 ...

Page 21: ...djusting plate 2 12 GB5783 86 Bolt M12x25 2 13 MZ105 018 Flex pipe cover 1 14 GB5783 86 Bolt M8x25 2 15 GB93 87 Spring washer 8 4 16 GB97 1 85 Plain washer 8 6 17 XH 27J 875 Gear box 7 breakdown 1 18 MZ105 036 A frame plate weldment L 1 19 MZ105 035 A frame plate weldment R 1 20 MZ105 016 End sleeve weldment 1 21 GB889 86 Nut M10 2 22 MZ105 037 Hook 1 23 GB889 86 Nut M10 1 24 GB93 87 Spring washer...

Page 22: ...v3 20 Winton WSB 14 PARTS DIAGRAM 2 1 2 3 4 5 6 7 8 9 10 11 10 6 10 6 5 10 10 10 9 11 12 13 14 15 14 14 16 12 13 14 14 16 17 18 19 20 21 22 22 21 23 24 25 26 27 28 29 30 31 ...

Page 23: ... GB93 87 Spring washer 10 14 14 GB97 1 85 Plain washer 10 28 15 GB5783 86 Bolt M10x40 6 16 GB5783 86 Bolt M10x30 4 17 MZ105 105 Lower connecting plate 1 18 GB893 1 86 Retaining ring 72 1 19 MZ105 116 Dustproof cover 1 20 GB1152 89 Grease point M6 1 21 GB5783 86 Bolt M14x80 3 22 MZ105 104 Front cover plate 2 23 GB5783 86 Bolt M14x80 2 24 GB5783 86 Bolt M14x80 2 25 MZ105 021 Bracket top weldment L 1...

Page 24: ...v3 22 Winton WSB 16 PARTS DIAGRAM 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5 ...

Page 25: ...Sealed felt ring 2 6 GB5783 86 Bolt M12x40 105 125 145 40 48 56 7 na 8 GB93 87 Spring lock washer 12 105 125 145 40 48 56 9 GB889 86 Nut M12 105 125 145 40 48 56 10 MZ105 119 Right bend blade 105 125 145 10 12 14 11 MZ105 028 Blade rotor 1 12 MZ105 120 Left bend blade 105 125 145 10 12 14 13 GB13871 92 Oil seal FB50x72x8 1 14 GB276 94 6209 Bearing 6209 1 15 GB893 1 86 Retaining ring 85 88mm intern...

Page 26: ...v3 24 Winton WSB 18 PARTS DIAGRAM 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 6 7 ...

Page 27: ... 025 Rear cover 1 4 MZ105 026 Frame for tooth 1 5 MZ105 019 Shock absorption block 2 6 GB97 1 85 Plain washer 10 6 7 GB93 87 Spring lock washer 10 6 8 GB889 86 Nut M10 2 9 MZ105 117 Tooth 33 10 MZ105 112 Short rubber pad 2 11 MZ105 108 Presse plate short 1 12 MZ105 107 Bolt with gripe 4 13 MZ105 109 Presse plate long 1 14 MZ105 111 Long rubber pad 1 ...

Page 28: ...v3 26 Winton WSB 20 PARTS DIAGRAM 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 16 17 18 19 20 21 22 23 24 25 26 27 28 29 14 15 ...

Page 29: ...Driven chain wheel large 1 12 GB5782 86 Bolt M12x65 1 13 MZ105 027 Tension plate 1 14 GB93 87 Spring lock washer 12 5 15 GB889 86 Nut M12 5 16 GB5783 86 Bolt M12x40 4 17 MZ105 126 Transmission shaft 1 18 MZ105 128 Bearing seat 1 19 MZ105 124 Oil seal packet 1 20 GB13871 92 Oil seal FB45x72x8 1 21 GB276 94 Bearing 6307 1 22 GB893 1 86 Retaining ring 80 1 23 MZ105 127 Driving chain wheel small 1 24 ...

Page 30: ...v3 28 Winton WSB 22 PARTS DIAGRAM 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 10 1 15 16 17 18 19 20 21 ...

Page 31: ...113 Bracket for spring 2 8 GB5783 86 Bolt M12x45 4 9 GB5783 86 Bolt M12x25 2 10 GB93 87 Spring lock washer 12 6 11 MZ105 114 Pulling spring 2 12 MZ105 023 Roller weldment 1 13 GB889 86 Lock nut M10 2 14 GB97 1 85 Plain washer 10 2 15 MZ105 022 Scraper bar frame 1 16 GB5783 86 Bolt M12x45 2 17 GB6170 86 Nut M10 2 18 GB889 86 Lock nut M12 4 19 GB7810 87 Bearing 90205 2 20 MZ105 020 Roller bracket ar...

Page 32: ...v3 30 Winton WSB 24 PARTS DIAGRAM 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 6 15 16 17 18 19 20 7 8 9 ...

Page 33: ...taining ring for hole 95 2 8 Adjusting shim 85 3x94 7 2 9 GB T276 94 Bearing 6012 2 10 0 267 6000 00 Bevel gear 1 11 0 267 4601 00 Output shaft 1 12 GB1096 79 Key B14x9x35 1 13 0 267 5001 00 Shaft with gear 1 14 Adjusting shim 35 3x48 2 15 GB297 84 Bearing 30207 1 16 GB893 1 84 Retaining ring for hole 72 1 17 0 267 7100 00 Sleeve 1 18 GB T276 94 Bearing 6207 1 19 GB894 1 86 Retaining ring for shaf...

Page 34: ...v3 32 Winton WSB NOTES ...

Page 35: ...se the linkage so the PTO shaft is level horizontal Measure the length between tractor PTO and the machine s shaft If the compressed closed PTO shaft length exceeds the one measured here then the driveline will need to be cut 1 PTO length adjustment first remove PTO shaft shielding 2 Shorten the driveline tubes to proper equal lengths 3 Tidy edges of the drive tube with a file and clean all fillin...

Page 36: ...used and maintained according to the Owner s Manual Warranty is carried out on a return to reseller manufacturer basis and excludes any labour or delivery collection costs Exclusions Wearing parts are excluded including but not limited to blades belts and bearings Modification of the product in any way will cease the manufacturers warranty The machine is warranted for one year to the original purc...

Page 37: ...d 540 RPM Remove any foreign objects from the rotor area Check blades are in good condition and replace if broken Ensure blades are mounted correctly and bolts are tight Check rotor spins freely and is not warped or damaged Blades Clogged Wait until soil has dried up if wet at all Lower the working speed of tractor Cut any grass before working the ground Overheating Bearings Remove any foreign obj...

Page 38: ...Crumbled Soil Increase the working speed of the tractor Increase the working depth using the rear roller Soil Insufficiently Crumbled Lower the working speed of tractor Wait until soil has dried up if wet at all Blade Rotor Jammed Loosen the chain if over tightened Remove any foreign objects from the rotor area Check blades are in good condition and replace if broken Check rotor is not warped or d...

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