Wisper 705 Classic 2013, Owner'S Manual

Page 1: ...1 Owner s Manual Wisper 705 905 Classic 2013 Model January 2013 1st edition We strongly recommend that you read this entire manual before using your Wisper bike ...

Page 2: ...15 3 3 The Throttle 16 3 4 Pedelec mode and ASSIST mode 16 3 5 Throttle mode 17 3 6 Battery capacity meter riding style and affect on range 17 3 7 Brakes 18 3 8 Stem and handle bar clamp 20 3 9 Front suspension forks 21 3 10 The front connection box manifold 22 3 11 Quick release saddle height adjustment 23 3 12 Saddle post suspension 23 3 13 Rims and spokes 24 3 14 Chain and drive wheel removal 2...

Page 3: ...ou are travelling too quickly you probably are Test your brakes prior to using the bike every time and remember the bike will not stop as quickly in the wet as it would in the dry Before you use the bike for the first time please make absolutely certain that it has been correctly assembled You can do this by either taking it to your nearest cycle engineer or if you are proficient in cycle mechanic...

Page 4: ...refully Only on full understanding all of the functions of this electric bicycle should you attempt to use it 2 1 Before you set off for the first time 2 1 1 Check the handlebars and handlebar stem are properly tightened 2 1 2 Check all other nuts bolts and fixings are properly tightened paying particular attention to the motor fixings side kickstand yoke and steering head bearings 2 1 3 Check bra...

Page 5: ...ails 2 2 Before each use It is important you perform a check of your bike prior to each time you use it Checks should include the following If you do find any damage or problems do not use the bike until the problem has been solved or you have had the faulty item checked by a bike mechanic or your retailer 2 2 1 Check the tyres for any visible damage 2 2 2 Check the tyre pressures 2 2 3 Check for ...

Page 6: ...se unrepairable damage to the internal battery cells 2 3 3 Before setting off on any journey it is always better to have a fully charged battery 2 3 4 Always remember that you can consume up to three times more power when setting off using just the throttle To extend the range and battery charge level always set off using pedal assist if possible 2 3 5 Do not expose the bicycle or battery pack to ...

Page 7: ...t your battery to the charger at the charging socket see images below Then plug the charger into a mains socket and turn on the charger using the switch at the rear of the charger Red and yellow lamps on the charger indicate the battery is charging When the yellow light turns green the battery is fully charged However to optimize battery life leave the charger connected for a further two hours and...

Page 8: ...lt 5 8 N m Seat clamp nuts 24N m Crank axle Allen bolts 40N m Gear shifter nuts 4N m Brake caliper nuts 10N m Rear carrier nuts 8N m Mudguard bracket nuts 8N m Other general torque settings depend on the thread size M4 2 5 4 0N m M5 4 0 6 0N m M6 6 0 7 5N m 2 6 3 Your bike has a rear derailleur that will automatically tension your chain However if the chain becomes loose or frequently comes off th...

Page 9: ...pu Japan 250Watt 200Watt and 350Watt available for outside Europe Battery Lithium Polymer with advanced battery management system BMS Medium range 37V 11Ah 407Wh Capacity 3 16kg Long range 37V 16Ah 592Wh Capacity 4 06kg Mains charger 42V output plus 39V conditioning output fan cooled intelligent charge system communicates with BMS auto stop when fully charged Vented aluminium case Medium range 1 5...

Page 10: ...ed Forks Magnesium RST VITA adjustable hydraulic suspension forks with lock out Seat post Kind Shock adjustable suspension Saddle Rio Plus by SelleRoyal Italy Handlebars Black anodised alloy with ergo support grips Stem Black alloy with adjustable height and reach Kick stand Black anodised alloy Gears SHIMANO Deore RDM 592 9 speed 13 32 Sunrace Chain ring Alloy Equip 48 tooth Chainguard Full alloy...

Page 11: ...ont 36V 15W LED super bright power from bike battery Rear 36V light power from bike battery Reflectors front white rear red wheels tyres white Extra equipment Full shatterproof polycarbonate mudguards 25kg rack with luggage cords bell and toolkit All bike fixings A4 grade stainless steel or alloy ...

Page 12: ... Replace fuse 3 Call service 4 Call service Low range after recharging the battery 1 Tyre pressures too low 2 Undercharge or charger fault 3 Battery capacity loss or damage 4 Hill climbing frequent stops strong headwinds overloading 5 The charge has been made on the 39V conditioning Voltage 1 Check pressures 2 Recharge completely or have charger inspected 3 Replace battery 4 Use pedal assist mode ...

Page 13: ...ashes Check wiring to motor for damage Use a smaller throttle opening particularly from rest Throttle fault Second light flashes Check connections at front manifold Replace throttle Motor connection or internal fault Third light flashes Check wiring to motor for damage Check connections at the controller Motor sensor fault Fourth light flashes Return the bike to the dealer Brake cut out fault Fift...

Page 14: ...ndicator lights will illuminate When the button is pushed again for 3 seconds the lights will go out you have turned the bike off When the bike is off you will not get any assistance from the battery and motor and the bike is effectively an unpowered pushbike 3 1 4 To lock the battery into the bike frame turn the key clockwise until the locking bolt holds the battery in the frame To turn the batte...

Page 15: ...te showing the power is on When the ON OFF button is pushed again for 3 seconds and the capacity indicator lights go out you have turned the bike off When the bike is off you will not get any assistance from the battery and motor and the bike is effectively an unpowered pushbike If the bike is left for ten minutes without being ridden the bike will automatically turn off The four capacity indicato...

Page 16: ...you will notice that after half to one turn of the pedals the motor will start working assisting the bike by adding power to the back wheel This is the standard or pedelec mode To continue using the pedelec mode you must keep turning the pedals if you stop pedaling the motor will stop and the bike will slow to a halt If you start pedaling again after half to one turn the motor will start again 3 4...

Page 17: ...throttle the button must be pressed once after switching on the bike such that at least one assist level LED is illuminated 3 5 2 The independent use of the throttle when available will enable you to use the throttle without pedaling and maximum power will be available in pedal assist regardless of which one of the six assistance levels is selected 3 5 3 The use of the throttle in pedelec mode is ...

Page 18: ...ery voltage will temporarily dip resulting in the capacity meter showing a lower level of charge When that heavy power is reduced the capacity meter may rise again as the battery naturally recovers its voltage During the discharge period of the battery the voltage will drop from an initial voltage of nearly 42 Volts to a minimum of 31 5 Volts The bulk of the discharge period will be in the range o...

Page 19: ...ining screw which passes through the tabs of the brake pads using a 3mm Allen wrench Then lift the pads complete with the spring out of the rotor slot in the caliper body Warning Do not loosen any other screws on the caliper Front Rear 3 7 4 To refit the pads hold the pads complete with spring as an assembly and insert into the caliper slot with the metal backing towards the pistons Refit the pad ...

Page 20: ... clamp 3 8 1 Your bike has been fitted with an adjustable handlebar and stem clamp that allows you to change the angle and height of the bars to find the most comfortable riding position 3 8 2 The handlebars can be adjusted before you use the bike by slackening the four clamp bolts shown in the picture below using a 4mm Allen key Once a comfortable position is achieved securely tighten the four cl...

Page 21: ...the minimum insertion marks shown on the side of the stem Replace the rubber plug 3 8 4 To change the angle of the stem slacken the central Allen screw in the side of the stem and rotate the stem up or down until the desired position is obtained Retighten the Allen screw securely to 17 18 5 Nm 3 9 Front suspension forks 3 9 1 Your bike has been fitted with RST Vita adjustable front suspension fork...

Page 22: ...s repair or replacement of any of the electronic components on the handle bars The connections to the handlebar electronics are made through push connectors The connectors being a push fit are simple to disconnect or reconnect and click into position when fully engaged Each connector has a different number of pins and an alignment arrow so it is important to ensure the connectors are only mated in...

Page 23: ...ent Never apply grease to the saddle post 3 12 Saddle post suspension 3 12 1 For your comfort your bike has been fitted with saddle post suspension that has been set for a person weighing 75kg If you are lighter than this you may not feel any benefit and if you are heavier you may feel the suspension bottoming out 3 12 2 The suspension post can be adjusted by removing the whole post with the saddl...

Page 24: ...e is for illustration purposes only Disconnect the two halves of the connector taking care not to strain the cables and unclip the motor cable from the frame Note the alignment marks on the two halves of the connector 3 14 5 Loosen the two large motor axle nuts and remove the nut from the right hand side taking care to note the position of any tab washers fitted Unscrew the left hand nut as far as...

Page 25: ... it is likely that some cable stretch will have occurred in the gear change cable To compensate for this turn the knurled adjuster shown in the centre left hand side of the image below by pulling it away from the outer cable stop in the direction of the cable towards the rear of the bicycle and turning it turn anticlockwise when viewed from the rear This will compensate for the cable stretch If ne...

Page 26: ... To change gear use the 9 speed rapid fire gear shifter located on the right side of the handlebar The two levers located underneath the shifter can be pulled and pushed to select the gears over the range 1 to 9 ...

Page 27: ...rs Paintwork excluding accidental or deliberate damage Two years Battery leakage or battery capacity loss of more than 30 Two years Lights and lighting system One year All other parts other than consumables not shown above One year Terms and conditions 1 If the product has a quality fault within 15 days of delivery the part will be repaired or replaced or in exceptional circumstances we may replac...

Page 28: ...ened within 300 miles or three months of purchase It is essential to get your spokes checked and tightened after 300 miles This is a free service provided by your supplier If this service has not been undertaken at the correct time this may cause damage to the wheels and spokes that will not covered under our warranty 4 1 Battery maintenance and user responsibilities 4 1 1 Your Wisper bike is equi...

Page 29: ...his means never leaving your battery fully discharged and always conditioning the battery when not in use i e in the winter 4 1 5 If a battery is not cared for as per our instructions it will not reach its optimum performance and may not be covered by our warranty Six rules for optimum battery performance 1 Never leave your battery completely discharged for more than 24 hours 2 Always charge your ...

Page 30: ... your retailer If you are unable to contact your retailer please contact our Wisper Support at support wisperbikes com Wisper Ltd 10 Oakenbrow Sway Hants SO41 6DY Tele 01590 681553 info wisperbikes com www wisperbikes com Copyright January 2013 Wisper Ltd ...

Page 31: ...front and rear Inflate to correct pressure 5 Check and adjust action of front and rear brakes Ensure there is no noise or squeal 6 Check smooth action and adjustment of front suspension forks 7 Check adjustment of bearings in headstock Adjust if necessary 8 Check security of all handlebar stem fixings and clamps Adjust to suit customer preferences 9 Check front and rear mudguards for security and ...

Page 32: ... and rear lights 2 Check wiring at front connector box All grommets to be in place and no bare wires to be visible 3 Check throttle returns smoothly to closed position and plastic spacer is in position Adjust if necessary see section in manual 4 Check brake cut out switches cut power to motor 5 Check functionality of LCD display on 806 bikes Includes selection of six power assist levels speed read...

Page 33: ...ls Adjust correct after test ride 2 Notify Wisper support if any manufacturing faults are identified quoting details on the QA label and providing photographs if possible of any faulty components Print out and sign off the above check list and pass to customer along with the QA label attached to the bike 3 Run through the bike operation battery charging and storage instructions and offer safety ad...