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Torque Range 0-220 Nm

24mm x 1

Tools required for initial assembly:

+

x 2

CYCLE CARRIER SYSTEMS

ASSEMBLY AND USER INSTRUCTIONS v2

ZX404 Cycle Carrier

4x

ASSEMBLY AND USER INSTRUCTIONS v2

GB

Whenever this product is used the following information must be taken into 

consideration: 

The cycle carrier is a safe product IF used correctly, whereas if it is used incorrectly 

it can cause damage to you, your vehicle and anyone driving behind you.

Rear cycle carrier 

for mounting onto 

a flange type towbar.

ATTENTION – SAFETY REQUIREMENTS

-The correct installation and use of this cycle carrier is the sole responsibility of the user.

-Weight and maximum capacity of “ZX404” bike racks:

 Cycle carrier weight 19.6kg (excluding base plate) MAX cycle weight 20 kg

- 4 bikes, max. total capacity 65 kg

-Never exceed the vehicle manufacturer’s static nose weight.

-Never use an automatic car wash system when the carrier is mounted.  

-The combined weight of the bike rack and the load must never exceed the permitted capacity. 

-Remove from the transported bikes children’s seats, transport baskets, rain covers or other 

  elements that could get lost or increase the air resistance. 

-The bike rack is only suitable for transporting bicycles.

-Before leaving, check that the rear lights of the vehicle and carrier function correctly. 

-Ensure that the bike rack is fitted correctly on the cycle carrier base plate and that the bikes are 

  secured as instructed. 

-When on the road, respect the highway code speed limits and pay attention to 

  the road conditions to prevent jolts.

-Be aware that the loaded bike rack may change the driving characteristics of the car while 

  braking, during windy conditions and whilst cornering.

-To avoid damage, if the boot lid is equipped with an automatic opening function, 

  use this function with care.

-Check all the bike rack fixing elements after a short while, then at regular intervals whilst on 

  your journey.

-Take care when reversing and parking because of the greater length of the car.

-Check the distance between the bike rack, the bikes and the exhaust pipe(s) to avoid heat 

  damage.

-To increase road safety and to reduce fuel consumption, remove the bike rack when not in use.

-Modifications to the bike rack and its components are not permitted. 

-Immediately replace any worn or damaged parts using only original spare parts.

-The bike rack can be cleaned using warm water and/or car shampoo. 

-Store the bike rack in dry conditions at moderate temperatures.

-The manufacturer is not responsible for damage caused by improper use of this product, nor for 

  any objection made by the competent authorities with regard to the highway code.

-The manufacturer shall only be responsible for manufacturing defects in the bike rack and 

  accessory components.

km/h

110

Supplied.

24 mm

Summary of Contents for ZX404

Page 1: ... function correctly Ensure that the bike rack is fitted correctly on the cycle carrier base plate and that the bikes are secured as instructed When on the road respect the highway code speed limits and pay attention to the road conditions to prevent jolts Be aware that the loaded bike rack may change the driving characteristics of the car while braking during windy conditions and whilst cornering ...

Page 2: ... should operate smoothly and the latch should be able to click securely back into its engaged position If this is not the case then the adjustment screws may have been over extended and should be backed off to allow full smooth latch operation Maintenance It is important to maintain the cycle carrier in a safe condition for use Periodically check the carrier and ensure the bolts and fixtures are t...

Page 3: ...elease handle with your foot To avoid injury or damage this operation of tilting the bike rack should be carried out with assistance To close the bike rack lift until the release handle and mechanism click and engage securely in the transit position The Tilt mechanism indicator must show Green before you commence your journey transit position release position CARE MUST BE TAKEN WHEN TILTING THE CA...

Page 4: ...er lever on the buckle How to operate ratchet straps and ratchet cycle arm clamps IMPORTANT Ensure the strap is routed through the side aperture into the ratchet buckle Continue to pump lever until the strap is tight against the cycle tube How to Tension cycle clamp arms with ratchet levers Push strap into ratchet buckle Lift lever Do not force lever On smaller diameter frames take care that the r...

Page 5: ...e that the cable to the socket is not stressed or pulled too tight Note Discard removed bolts washers and nuts from electrical socket Use the new longer bolts and Nyloc nuts provided 214Nm page 12 page 5 bike 1 bike 2 bike 3 Cycle Support Frame bike 4 bike 1 bikes 3 4 ...

Page 6: ...ocators using the straps Pull down on the strap until tight Bike 4 Fits in the outer locators this should be the smallest lightest bike using the bike to bike clamp arm attached to the bike frame from the previous bike frame Ensure the adaptor is positioned correctly for both the plug and socket K Check all fixtures and bolts M L J Attach the 13 pin plug into the vehicle 13 pin electrical socket I...

Page 7: ...or whilst driving page 10 page 7 Slide 2 bolts into the T channel to the positions shown A A A Note You may need to tilt the platform to gain better access to some of the bolts underneath Mount the lighting board to the carrier using bolts x 2 M6 x 75 B Secure the lightboard to the carrier with bolts B placing a washer at the top and bottom B Tighten the Nyloc nut to 4 Nm Push the plastic end caps...

Page 8: ... channels Ensure wires are not trapped Mount number plate frame using screws ST Support Frame Tube Support Frame Tube Attach the clamp arms to the carrier support frame Place nut within the Thumb nut wheel Push nut in tight to prevent the nut falling out on approach to the clamp fixture bolt Attach the protective rubber to the clamp arms as shown Ensure the rubber does not impede the safe operatio...

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