Wonderfire Lincoln BR517R, Installer'S Manual

Page 1: ...I N S T A L L E R G U I D E For Please keep in a safe place for future reference 600B 348 02 MODEL BR517R G C 3 2 0 3 2 1 1 R e a r F a n F l u e d I n s e t G a s F i r e with LINCOLN Front ...

Page 2: ...n 0121 386 6203 In the republic of Ireland call 353 183 75114 P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r As supplied this appliance is for use with natural gas G20 When converted using Wonderfire conversion kit no 591149 this appliance is for use with propane gas G31 This appliance is for use in the United Kingdom GB and the Republic of Ireland IE only C U S T ...

Page 3: ...irefront 19 Terminal guard gas supply installation 20 Ceramic coals wall installation 22 Full operating checks 23 Control settings check 23 Spillage check 24 Final review 25 Servicing parts replacement 26 Burner plaques replacement 26 Cast front surround removal 27 Pilot unit removal 27 Burner unit complete removal 28 Gas tap F S D solenoid assembly removal 28 Piezo generator removal 28 Main burne...

Page 4: ...red when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking This appliance does not contain any component manufactured from asbestos or asbestos related products The appliance data label and wiring diagram are on a tie below the burner and are visible when the bottom fr...

Page 5: ...e spur that should be readily accessible to the user easily identifiable and preferably sited adjacent to the appliance It should only connect this appliance 2 3This fire is a fan flued appliance for installation on an outward facing wall of a conventional home which does not have a purpose built flue or chimney 2 3 1 As supplied the appliance is suitable for homes constructed of brick stone etc F...

Page 6: ...ing board such materials must be removed from the area covered by the metal outer surround of the appliance We suggest that the actual surround is used as a template to mark the area for combustible cladding removal The appliance can be fitted to a purpose made proprietary class O 150 C surround 2 6The opening in the surround or wall recess for the convection box must be within the limits shown in...

Page 7: ...s permanently disconnected 2 13 A fan powered flue system tends to depressurise the room containing the appliance Normally no additional ventilation should be required In exceptional circumstances however the spillage check See further on in this guide may indicate a need for further ventilation in order to ensure that there is adequate air replacement If necessary seek expert advice In the Republ...

Page 8: ...al facing the terminal 1200mm J From an opening in a car port e g door window into dwelling 1200mm K Vertically from a terminal on the same wall 1500mm L Horizontally from a terminal on the same wall 300mm M Projection outwards from wall 15mm 2 15 This appliance is supplied with a terminal guard In England and Wales the Building Regulations require that the terminal guard is fitted if the flue ter...

Page 9: ... coal 1 Pack of 9 loose coals 1 Template 1 Smoke match tube 1 Terminal weather shield 1 Terminal guard 2 Screws washers for terminal guard 6 Wall plugs 6 Woodscrews 1 Literature pack Carefully remove the contents Take special care in handling the ceramic walls and the coals Check that all the listed parts are present and in good condition PART3 UNPACKING Figure 3 Pack contents ...

Page 10: ...ermocouple tip If there is no spark or incorrect tracking check the spark gap between the electrode wire and thermocouple tip see figure 4 If the spark gap is correct check the ignition wiring 4 2In the majority of cases Fixing the appliance to the floor removal of mains cable for ease of connection to isolating switch the burner unit will need to be detached Detach the burner unit from the convec...

Page 11: ...ring in mind that the terminal must project at least 15mm beyond the external face of the wall to allow the end cover to be removed and refitted during servicing 5 2 2 Combustible material within a false chimney breast must be at least 75mm from the convection box 5 2 3 The non combustible hearth must project at least 345mm in front of the convection box front flanges and be at least 620mm wide Fi...

Page 12: ...lock 3 Cut out the opening for the lintel Where cutting through masonry drill pilot holes and then cut out the slot using a mechanical cutter This will minimise damage to the surrounding structure 4 Insert the lintel Bed the lintel on mortar Don t dry bed Slate pin to ensure the lintel and structure above is secure and safe 5 Make the opening below the lintel by removing the masonry and clearing d...

Page 13: ... the level of the hearth fireplace floor It may be simplest to back fill the cavity with the insulation material and then cut through the insulation to the size of the flue box hole An alternative to rockwool above the opening is to seal across the top of the cavity with superlux board or equivalent The board should slope downwards to the back so that any moisture will be channelled to the outside...

Page 14: ...ineers publication IGE UP 7 Gas installations in timber frame buildings 5 4 5 The back surface of the convection box and front flanges of the clearance kit must be separated from the timber frame by 25mm of non combustible material This can consist of the usual 13mm plasterboard wall lining plus 12mm of Supalux or similar non combustible material 5 4 6 The clearance box requires a rectangular open...

Page 15: ...Drill the wall and insert plugs if necessary 6 Refit the box Secure with the screws provided with the kit 7 Mark the securing hole positions on the wall 8 Seal any gaps between the inside wall surface and the box flanges with a bead of a suitable sealant 9 Install the surround See Part 9 of this guide ...

Page 16: ...the unit slightly forward 3 Detach the fan wiring loom connection See figure 11 4 Detach the plastic vacuum tube from the metal vacuum pipe see figure 11 5 Detach the control unit cover by removing one screw See figure 12 6 Remove the cable by releasing the cable clamp and detaching the three leads 6 3 When installing the cable leave a minimum of 200mm of the cable slack at the cable clamp end to ...

Page 17: ...s of the two fixing holes Drill two holes at the marked positions using a no 10 drill and plug 7 4For fixing the unit to the wall see figure 14 Offer the unit to the prepared hole in the wall Gently push back until the convection box is squarely against the wall Mark through the four holes in the convection box side flanges Remove the unit Drill four holes at the marked positions using a no 10 dri...

Page 18: ...increase to boost speed within approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds 8 6The unit includes a blocked flue sensor system To check its operation i Switch the fan on 8 1 to 8 3 above ii Block off the rectangular exhaust outlet of the terminal The system should shut down and the indicator should light within ten seconds iii...

Page 19: ... position square with the convection box taking care not to damage the slide control mechanism Holding the cast front a little above the top surface of the convection box locate the two lugs into the lower case support brackets and the upper location plate into the two slots in the upper case front support Gently lower the cast front onto the hearth making sure that it causes no damage to the hear...

Page 20: ...ly pipe will have to be formed to avoid various components below the burner An installation template is supplied which contains a diagram for bending this supply pipe 10 5 Pressure check the installation pipework for gas soundness in accordance with the current edition of BS6891 Do not use leak detection sprays on this appliance Sprays may affect the operation of electrical components Keep all liq...

Page 21: ...rner flames should gradually increase until the knob reaches the HIGH position When the above checks have been completed partially depress the control knob and turn to OFF 10 6 9 Press the off switch The fan should stop and the indicator light should come on 10 6 10If the above checks are satisfactory continue with the installation If not check the control and ignition circuitry and components as ...

Page 22: ...should touch the rear ceramic wall See figure 20 11 4 Install the 9 loose coals as follows The smooth surfaces of the coals should be at the bottom and back 11 4 1Select the two smallest coals and put them aside until all the other coals are installed Place four of the medium size coals in the four valleys of the front coal Place the left side coal so that the pilot flame will be visible See figur...

Page 23: ...he control knob depressed for approximately ten seconds to allow the thermocouple probe to warm up and then release it If the pilot does not remain alight ensure that the pilot orifice is clear 12 1 6 When the pilot is alight and stable partially depress the knob and turn to LOW The pilot should then light the main burner at its low setting There may be a delay of up to four seconds between the pi...

Page 24: ...dows that open to the outside of the building closed Recheck for spillage as above If the smoke is drawn into the appliance continue with the installation If the test is not satisfactory Disconnect the appliance and advise the customer of the cause of failure 12 2 6 If any other non sealed gas appliances are installed in the room or connecting rooms check that to ensure that there is no spillage f...

Page 25: ...ay be heard due to the fan control system switching between its normal and boost speeds Advise that if the fire goes out for any reason wait at least three minutes before relighting Stress that if the monitoring system repeatedly shuts off the fire the appliance should be switched off and a specialist should be consulted 13 6 Advise the customer that they should read their Owner s guide before ope...

Page 26: ...ct flame Check that soot or debris is not impairing the electrode spark or pilot burner Check that soot or debris is not blocking any of the slots in the main burner Remove any lint from the components After servicing make sure that the ceramic walls and coals are replaced correctly as described in the installation instructions Always test for gas soundness and spillage after servicing the applian...

Page 27: ...urface of the fireplace See figure 26 14 2 5 If the gas supply is across the hearth make sure that the supply pipe is located through the purpose provided slot in the front casting 14 2 6 Replace the bottom front cover 14 3 To Remove The Pilot Unit 14 3 1 Remove the 9 loose coals front base coal rear base coal and ceramic back wall 14 3 2 Remove the front surround unit See section 14 2 14 3 3 Supp...

Page 28: ...separate the tap from the solenoid detach the solenoid unit at the gas tap end 14 5 14 Replace in the reverse order 14 6 To Remove The Piezo Generator 14 6 1 Remove the gas tap solenoid unit as sections 14 5 1 to 14 5 12 14 6 2 Make sure that the tap is in the off position 14 6 3 Remove the circlip holding the piezo unit to the tap Remove the piezo unit 14 6 4 Replace in the reverse order 14 7 To ...

Page 29: ...nge white from the air pressure switch 14 10 5 Disconnect the two leads Brown blue from the mains cable connection block 14 10 6 Replace in the reverse order Make sure that all the leads are correctly and firmly connected see wiring diagram figure 15 that no leads are trapped and that the vacuum tube is firmly connected 14 11 To Remove the Air Pressure Switch 14 11 1 To gain access see section 13 ...

Page 30: ...r shield and flue box end plate by removing two screws figure 37 14 12 3 Disconnect the wiring loom connector inside the top right of the flue box figure 38 14 12 4 Slide the fan out of the flue box figure 38 14 12 5 Replace in the reverse order Figure 38 Fan removal Figure 37 Weather Shield Fixings Figure 36 Terminal Guard Fixings ...

Page 31: ... generator 1 545969 E Spark generator 1 521069 F Control knob 1 545979 G Pilot unit For Natural Gas Appliances 1 540979 Pilot unit For Propane Appliances 544929 H Solenoid valve 1 559719 J Burner plaque gasket set 1 569439 K On switch 1 559729 L Off switch 1 559739 M Ceramic rear wall 1 545999 N Front coal 1 9770074 P Rear base coal 1 9770075 Q Pack of loose coals 1 9780033 T Smoke match tube 1 54...

Page 32: ...stered Installer Please fill in the following information for your own future reference The information should always be quoted in any correspondence with your original supplier or Wonderfire service department In the United Kingdom please telephone 0121 386 6203 In the Republic of Ireland please telephone 353 183 75114 Model BR517R Front Lincoln Supplier s Name Supplier s Address Telephone No Dat...