Wood-mizer D24, Safety, Operation, Maintenance & Parts Manual

Page 1: ...gine Safety Operation Maintenance Parts Manual LT35 rev A6 08 A6 12 LT35HD rev A6 10 A6 15 Safety is our 1 concern Form 2208 The D24 engine was first available with the LT35 rev A6 08 and the LT35HD rev A6 10 ...

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Page 3: ... 2 1 2 1 Safety 2 1 2 2 Air Filter Pre Cleaner 2 1 2 3 Fuel Filter 2 2 2 4 Battery 2 2 2 5 Alternator Belt 2 2 SECTION 3 REPLACEMENT PARTS 3 1 3 1 Fuel Tank 3 1 3 2 Engine Mounts 3 2 3 3 Engine Service Parts 3 3 3 4 Engine Base 3 5 3 5 Drive Shaft and Flywheel Cover 3 6 3 6 Control Panel and Throttle Cable 3 7 3 7 Fuel Pump Assembly 3 9 3 8 Throttle Assembly 3 10 ...

Page 4: ...gine Failure to do so will result in serious injury Operate your engine machine only in well ventilated areas The exhaust gases of your engine can cause nausea delirium and potentially death unless adequate ventilation is present Never operate an engine with a fuel or oil leak The leaking fuel or oil could potentially come in contact with hot surfaces and ignite into flames WARNING Do not operate ...

Page 5: ...Engine components can become very hot during operation Avoid contact with any part of a hot engine The exhaust components of your engine are especially hot during and fol lowing operation Contact with hot engine components can cause serious burns There fore never touch or perform service functions on a hot engine Allow the engine to cool sufficiently before beginning any service function WARNING R...

Page 6: ...s Keep sparks flames burning cigarettes or other ignition sources away at all times Always wear safety goggles and a face shield when working near batteries Failure to do so will cause serious injury WARNING Battery posts terminals and related accessories contain lead and lead com pounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling 2 5 ...

Page 7: ...Maintenance Alternator Belt 2 Maintenance WM doc 3 5 21 2 3 See Figure 2 1 FIG 2 1 LT35 D24 3H1174 6 Loosen bolt to pivot alternator clockwise and tighten belt ...

Page 8: ... 4 Fitting Pick Up Tube Diesel 468871A 061255 1 5 Grommet Shut Off 046881 061250 2 6 Fitting Return tube Diesel 468489 061256 1 7 Bolt 5 16 18 x 1 2 Hex Head Grade 5 F05006 15 4 8 Bolt 3 8 16 x 3 Hex Head Grade 5 F05007 73 3 9 Nut 3 8 16 Hex Nyloc F05010 10 3 10 Washer 3 8 Flat SAE F05011 3 6 11 Washer 5 16 Split Lock F05011 13 4 12 Washer 5 16 SAE Flat F05011 17 4 13 Bulb 5 16 Fuel Line Primer 00...

Page 9: ...l revision A6 12 for LT35 and revision A6 15 for LT35HD 4 2 Washer Motor Mount 018751 1 4 3 Bushing Kubota Rubber Mount two pieces 018734 1 4 4 Washer 3 32x3 4 Stepped 074822 4 5 Bolt M10 1 50x20mm HH FT 8 8 F05004 207 15 6 Washer 10mm Split Lock F05011 88 15 7 Weldment Engine Mount Left 122338 1 1 8 Washer 3 8 Flat SAE F05011 3 4 9 Nut 3 8 16 Hex Nyloc F05010 10 4 10 Cap 3 8 Pipe Galvanize P04332...

Page 10: ...asket Water Temp Switch D24 124465 44950 061212 1 Starter Assembly D24 119515 77010 061214 1 Relay Pre Heat Crank Fuel D24 119650 77911 061215 3 Radiator D24 KR13 061216 1 Cap Radiator D24 129107 44590 061217 1 Assembly Muffler D24 KM11 061219 1 Cap Rain D24 119749 13600 061220 1 Tank Coolant Reservoir D24 121468 44520 061221 1 Filter Air D24 2S E1 061218 1 Heater Engine Block D24 061225 1 Gasket ...

Page 11: ...Fan Yanmar Radiator 119258 44740 061200 1 Gasket Yanmar Head 119C10 01330 061201 1 Plug Oil Drain Yanmar 3TNV70 ASA 105425 01690 044663 1 Seal Oil Drain Yanmar 3TNV70 ASA 22190 160002 044664 1 Plug Yanmar Glow 119717 77801 061202 3 Gasket Manifold Yanmar 3TNV70 ASA 119717 13110 044666 1 Dipstick Yanmar 119025 34800 061203 1 Pipe Yanmar Fuel Return 119D00 59540 061205 1 Radiator Kit Yanmar 119515 4...

Page 12: ...ate Yanmar Lower Radiator Guard 074786 1 8 Bolt 1 4 20x1 2 HH F05005 15 2 9 Weldment Engine Mount Right 122337 1 10 Weldment Engine Mount Left 122338 1 11 Nut 5 16 18 Nylok Hex F05010 58 1 12 Plate D24 Lift Bracket Fuel Filter Mnt 074796 1 13 Spacer 25 64IDx3 4ODx1 2Long S22625 1 Filter Assembly Fuel 119833 55621 061295 1 Filter Fuel Yanmar 119810 55650 061099 1 15 Bolt 5 16 18x3 1 4 HH Gr5 F05006...

Page 13: ...D24 Flywheel 079081 1 9 Bolt M8x1 25x16mm HH F05004 47 1 10 Washer 5 16 Split Lock F05011 13 1 11 Washer 5 16 SAE Flat F05011 17 1 12 Plate LT35D24 Lower Flywheel Guard 079064 1 13 Bolt 1 4 20x3 4 FT HHC F05005 1 1 14 Washer 1 4 Split Lock F05011 14 3 15 Washer 1 4 SAE Flat F05011 11 3 16 Weldment LT35D24 Yanmar Flywheel Cover 074984 1 17 Bolt 5 16 24x5 8 Self Tap F05015 15 2 18 Washer 10mm Split ...

Page 14: ...2 1 3 Plate D24 Throttle Cable Mount 074795 1 4 Washer 10 SAE Flat F05011 18 1 5 Nut 10 24 Hex Nylock F05010 160 1 6 Throttle Fitting Swivel 048904 1 7 Nut M8 1 25 Hex Nylock F05010 132 1 8 Washer 5 16 SAE Flat F05011 17 3 9 Washer 5 16 Split Lock F05011 13 3 10 Screw M8 1 25x30 HHC F05021 11 2 11 Cable LT15 D17 007392 1 12 Plate LT35D24 Throttle Cable 079067 1 Panel Assembly LT35D24 Control 07907...

Page 15: ...tch Control 074934 1 14 Plug AS100 Oiltite Painted 079080 1 15 Bolt 10 32x1 2 HH F05004 60 4 16 Washer 10 Split Lock F05011 20 4 17 Washer 10 SAE Flat F05011 18 4 18 Bolt 1 4 20x1 1 4 HH FT Cap F05005 3 2 19 Plate D24 Key Switch Control Mount 074797 1 20 Washer 1 4 SAE Flat F05011 11 4 21 Nut 1 4 20 Nylock F05010 69 2 ...

Page 16: ...Grade 5 F05005 101 4 4 Bolt 5 16 18x1 Hex Head F05006 1 2 5 Bolt 5 16 18x3 1 4 Hex Head Grade 5 F05006 133 1 6 Nut 5 16 18 Nylok Hex F05010 58 3 7 Nut 1 4 20 Nylock F05010 69 4 8 Washer 1 4 SAE Flat F05011 11 6 9 Washer 5 16 SAE Flat F05011 17 5 10 Spacer 25 64IDx3 4ODx1 2Long S22625 1 11 Filter Assembly Yanmar Fuel Water Separator 129335 55701 040345 1 Filter Water Seperator Yanmar 171081 55910 0...

Page 17: ...5007 68 2 7 LINKAGE THROTTLE LT15D G 034818 1 8 BOLT 1 4 20 X 1 2 HEX HEAD F05005 15 1 9 NUT 1 4 20 SWAGED F05010 21 1 10 BUSHING 1 X 1 1 4 X 3 4 FLANGED BRONZE P737 2 11 PIVOT WELDMENT CLUTCH BRAKE 034608 1 LINKAGE ASSEMBLY W BEARING 034605 1 12 Boss Weldment Clutch Brake Linkage 034604 1 13 Bushing 5 8 ID x 7 8 OD x 1 1 4 Long Flanged Bronze 016486 1 NUT ASSEMBLY 1 2 13 SPRING LOCKING 038778 1 1...

Page 18: ... Washer 3 8 Flat SAE F05011 3 3 22 Nut 3 8 16 Swaged F05010 25 1 23 Spring Idler Arm LT15 D E G 034810 1 24 Idler 4 O D x 3 8 Bore 034602 1 25 Bolt 3 8 16 x 2 1 2 Hex Head Grade 5 F05007 125 1 26 Block LT15 Brake 016488 2 27 Bolt 10 24 x 1 Socket Head Cup F05004 2 4 28 Nut 10 24 Keps F05010 14 8 29 Screw 10 24 x 5 8 FSHC F05004 282 4 30 Plate Brake Adjustment 065872 2 31 Washer 10 SAE Flat F05011 ...