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Parts List:

Part 

Description 

Quantity

8615B 

35mm Cup Routing Plate  .  .  .  .  .  .  .  .  .  .  . 1

8615A 

Mounting Plate  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 1

8615C 

Stop  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 1

4212 

12” One Track  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 1

6305B 

Clamp Riser Pad  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 1

6305 

Toggle Clamp  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 1

Part# 

Description 

Qty.

5760B 

Oval Nut 

2

Part# 

Description 

Qty.

NUT015  Hex Nut 

2

Part# 

Description 

Qty.

5772B 

1” Screw 

4

Part# 

Description 

Qty.

5770B 

1/2” Screw 

2

Part# 

Description 

Qty.

5765B 

Offset Oval Nut  4

Part# 

Description 

Qty.

BUSH002  1/4" Spacer 

2

8615

Hinge Routing Jig

Please Read Carefully!

Part# 

Description 

Qty.

5771B 

3/4" Screw 

2

Part# 

Description 

Qty.

HB030 

1" Bolt 

1

Part# 

Description 

Qty.

WB002 

Washer 

3

Part# 

Description 

Qty.

BUSH001  1/8" Spacer 

2

Part# 

Description 

Qty.

NUT250  Cap Nut 

2

Part# 

Description 

Qty.

SD430 

3” Stud 

1

Part# 

Description 

Qty.

5540 

Knob 

1

Summary of Contents for 8615

Page 1: ...ption Qty 5772B 1 Screw 4 Part Description Qty 5770B 1 2 Screw 2 Part Description Qty 5765B Offset Oval Nut 4 Part Description Qty BUSH002 1 4 Spacer 2 8615 Hinge Routing Jig Please Read Carefully Part Description Qty 5771B 3 4 Screw 2 Part Description Qty HB030 1 Bolt 1 Part Description Qty WB002 Washer 3 Part Description Qty BUSH001 1 8 Spacer 2 Part Description Qty NUT250 Cap Nut 2 Part Descrip...

Page 2: ...aded holes in the Mounting Plate See fig 2 Set the 35mm Cup Routing Plate 8615B with its recessed slots facing up in the recessed area on the Mounting Plate Set an Oval Nut 5760B raised side up in each slotted recess in the Cup Routing Plate Install a 1 8 Spacer BUSH001 on each of two 1 Screws 5772B and insert the screws thru the holes in the Mounting Plate on either side of the Toggle Clamp in to...

Page 3: ...jig and can be used to reference the jig to an index mark on the work See fig 3 Measure from the Cap Nut on the Stop to the center of the Cup Routing Plate and adjust the Stop to the distance needed up to 4 1 4 or 108mm max Use the Screw 1 4 Spacer between the Mounting Plate and the Stop as a stop for the Stop By adjusting this stop on each side of the jig you can move the Stop from one side of th...

Page 4: ...th of the bit taking into account the thickness of the jig Plunge the router bit slowly into the approximate center of the hinge cup opening in the Cup Routing Plate moving in a small clockwise circle as you plunge to cut a relief opening Move towards an edge of the hinge cup opening then move clockwise following the edge of the hinge cup opening until the hinge cup has been cut See fig 9 Before m...

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