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SM3120-14F

 

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©Woodhead Feb-08

 

 

 

9200, 9300, 92400 

Series Cable Reels

 

SERVICE 

MANUAL

 

 

IMPORTANT SAFETY INSTRUCTIONS

 

 

Please read this manual carefully and follow its instructions.  Improper use or failure to follow these instructions could 
result in serious injury, death or property damage.  Operators should be instructed in the safe and proper use and 
maintenance of this product.  Keep this manual for future reference. 

 

The following safety precautions call attention to potentially dangerous conditions. 

 

 

DANGER: 

Immediate hazards which WILL result in severe personal injury or death. 

 

 

WARNING: 

Hazards or unsafe practices which COULD result in severe personal injury or death. 

 

 

CAUTION: 

Hazards or unsafe practices which MAY result in minor personal injury or product or 
property damage. 

 

 

INSTALLATION 

 

 

WARNING: 

Lock out all electrical power and remove all spring tension from the reel before opening 
any enclosure or performing any service to this reel.  Make sure all circuits carry 
appropriate fuse protection. Hazards or unsafe practices COULD result in severe personal 
injury or death. 

 

 

WARNING: 

Failure to read, understand, and follow these instructions creates hazards that COULD 
result in personal injury or death. 

 

 

CAUTION: 

Instruct operators in the safe, proper use, and maintenance of the reel.  Keep this manual 
for future reference. Hazards or unsafe practices MAY result in minor
 personal injury or 
product or property damage. 

 

 

MOUNTING 

 

The  fixed  base  of  the  reel 
allows  mounting  in  several 
different  positions  including 
base up, base down, or wall 
mounted.  Here are general 
mounting requirements: 

 

  Main-shaft must be horizontal. 

  Centerline of the spool assembly must be in line with the cable run. 

   When mounted overhead in base up position, add a secondary chain, bracket or other safety device 

to prevent reel from falling in case the mounting bolts are removed or become loosened by vibration. 

 

 

 

DANGER: 

A secondary safety cable or chain is to be attached to all reels mounted overhead to prevent 
reel from falling.  Immediate hazards WILL result in severe personal injury or death. 

 

All reels mounted over head should have a secondary support chain to protect personnel in case of 
structure or mounting component failure.  Attach one end of secondary support chain or cable to 
secondary support point on reel.  Attach other end of secondary support chain or cable to a support 
component other than that which supports the reel.  The chain or cable should be as short as possible 
allowing reel to drop no more than 6 to 12 inches if the primary connection is released.  A secondary 
support is offered as an accessory item. 

 

PIVOT BASE 

 

If optional pivot base is used, four roller cable guide reel will align reel to direction of cable pull. 

Summary of Contents for 9200 Series

Page 1: ...use and maintenance of the reel Keep this manual for future reference Hazards or unsafe practices MAY result in minor personal injury or product or property damage MOUNTING The fixed base of the reel allows mounting in several different positions including base up base down or wall mounted Here are general mounting requirements Main shaft must be horizontal Centerline of the spool assembly must be...

Page 2: ...Cable must exit guide in line with pulling direction If not rotate guide arm as needed The cable guide position is set by rotating spring pocket assembly Loosen the three clamps holding spring pocket assembly in place by unscrewing the three hex head bolts Unless required do not completely remove bolts or clamps Reposition guide as required making sure clamps straddle ribs on outside diameter of s...

Page 3: ...ed tension A minimum of 2 set up turns is needed for most applications Additional tension may be added by repeating above process After tension is set connect cable free end Failure to pretension reel may result in insufficient tension to retract and may shorten spring life SERVICE BULB REPLACEMENT model 228BH CAUTION Always check for shorts and continuity before turning on electrical power Hazard...

Page 4: ...ckwise rotation To service the collector ring assembly remove junction box cover and disconnect bus wires in junction box Remove cover if required and outer drum half Unclip brush assembly from brush studs and remove Notice position of brush assembly Remove all brush assemblies from collector ring Loosen collector ring set screw slide collector ring off main shaft To reassemble reverse above proce...

Page 5: ...7 Woodhead Feb 08 Place seal cover and cable seal over replacement cable To reassemble reverse the above procedure Be sure to connect working cable conductors to the proper brush assembly Re tension spring REPLACEMENT PARTS ...

Page 6: ...SM3120 14F Page 6 of 7 Woodhead Feb 08 ...

Page 7: ...er Part Number Qty Description AMC03500231 1 Screw pan head M5x12mm 1 AMC03500231 7 Screw pan head m5x12mm 6 12 conductors 2 AMM41100003 1 Shaft retainer 3 AMC03510130 2 Bolt hex head M5x10mm AM00041P0127 1 Terminal for 10 12 AWG wire 4 AM00041P0126 1 Terminal for 16 14 AWG wire 5 AMM04160004 1 Base 6 3 Clamp Included in Clamp Kit D below 7 3 Bolt hex head M6 Included in Clamp Kit D below AMM34370...

Page 8: ...r ring subassembly 8 cond AM5856700009 1 Collector ring subassembly 10 cond 33 AM5856700011 1 Collector ring subassembly 12 cond 34 1 Inner drum half Included in Drum Kit C below 35 AMM86550002 1 Cable seal 36 AMM37810027 1 Seal cover 37 AMC03500201 4 Screw cheese head M4x12mm 38 See chart AR Cable AM5876200000 1 Cover 6 to 8 conductor 39 AM5876100000 1 Cover 10 to 12 conductor 40 AM4350600000 1 G...

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