Woods ALITEC PS9 1.5HD SINGLE CIRCUIT, Operator'S Manual

Page 1: ...OR S MANUAL MPS9 SKID STEER PAVEMENT SAW PS9 1 5MD PS9 2 5MD PS9 4 5MD PS9 1 5HD PS9 2 5HD PS9 4 5HD PS9 1 5HD SINGLE CIRCUIT PS9 2 5HD SINGLE CIRCUIT Effective Serial Number 550020201 PS9 2 5HD Rev 6 27 2019 ...

Page 2: ... at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your ...

Page 3: ... SAW OPERATION 12 TRANSPORTING 12 TROUBLE SHOOTING 14 SERVICE 16 CUTTING WHEEL GEARBOX 16 DEPTH JACK 18 PICK 18 LUBRICATION 19 ASSEMBLIES PARTS LISTS 21 FITTING TORQUE CHART 32 BOLT TORQUE CHART 36 BOLT SIZE CHART ABBREVIATIONS 37 INDEX 38 REPLACEMENT PARTS WARRANTY INSIDE BACK COVER PRODUCT WARRANTY BACK COVER Si no lee Ingles pida ayuda a alguien que si lo lee para que le traduzca las medidas de...

Page 4: ...s of dependable performance These instructions have been compiled from exten sive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situ ation The illustrations and data used in this manual were current ...

Page 5: ...ir in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment After connecting hoses check that all contro...

Page 6: ...quipment while under the influence of alcohol or drugs Operate only in daylight or good artificial light Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts Always comply with all state and local lighting and marking requirements Do not allow riders Do not lift or carry anybody on the power unit or attachments Always sit in power unit seat w...

Page 7: ...equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Do not allow bystanders within ...

Page 8: ...NING FLYING OBJECT HAZARD Keep clear during operation 8 D0195 D0209 9 D0209 HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY GANGRENE OR DEATH n Check for leaks with cardboard never use hand n Before loosening fittings lower load release pressure and be sure oil is cool n Consult physician immediately if skin penetration occurs WARNING 19924 B 10 19924 SAFETY INSTRU...

Page 9: ...e ROPS and seat belt operator restraint Keep seat belt operator restraint securely fastened Never allow riders RAISED EQUIPMENT CAN DROP AND CRUSH Never go under raised equipment or raised skid steer lift arms They can drop from hydraulic or mechanical failure or moving control levers Service work does not require going under equipment Read manual instructions FALLING OFF OR GOING UNDER MACHINE CA...

Page 10: ...ls are installed and in good condition Replace if damaged ___ Check that all shields and guards are properly installed and in good condition Replace if damaged ___ Check that equipment is properly and securely attached to skid steer ___ Check that all hardware and cotter pins are properly installed and secured ___ Do not allow riders Keep all bystanders away from equipment working area ___ Keep al...

Page 11: ...r clockwise for a deeper cut or clockwise for a shallower depth as shown in Figure 5 Figure 5 Manual Depth ADJUST CUTTING DEPTH HD ONLY 1 Raise the pavement saw 6 to 8 off the ground 2 Extend the depth cylinder 3 to control the depth of the desired cut Figure 6 Hydraulic Depth ADJUST SIDESHIFT 1 Raise the pavement saw 6 to 8 off the ground 2 Engage the parking brake on the skid steer and stop the ...

Page 12: ...at position during the cutting operation Figure 9 9 Move the skid steer forward maintaining a constant speed If the cutting wheel stalls stop forward movement You may be required to reverse direction of the skid steer momentarily to allow cutting wheel to begin rotating again NOTE For the most efficient cut maintain a for ward speed that minimizes stalling Forward travel speed is dependent on the ...

Page 13: ...d or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free...

Page 14: ...ible The hydraulic oil filter on the skid steer is dirty Refer to skid steer owner s manual Relief valve on the skid steer is not set properly Refer to skid steer owner s manual One or more seals on the motor have failed Contact dealer Oil is leaking from the motor area One or more seals on the motor have failed Contact dealer O rings on fittings are damaged Visually inspect O rings and replace as...

Page 15: ...frame Remove obstruction Insufficient hydraulic flow from skid steer Refer to skid steer owner s manual Air is trapped in the sideshift cylinder hoses Remove hoses from cylinder activate sideshift function to evacuate air and re attach hoses Cylinder rod is bent Visually inspect cylinder for damage Oil leaking from sideshift cylinder One or more seals on cylinder have failed Contact dealer O rings...

Page 16: ...he picks As regular use takes place normal wear of the carbide picks will occur with the outer most picks wearing first The pick tool included with the pavement saw should be used to remove the picks from the cast holders WHEEL HARDFACING As the wheel is used it will be necessary to hardface the wear points on the wheel and holders This process is required on a repetitive basis The warranty policy...

Page 17: ...olts and nuts to the appropriate values listed on page 36 CUTTING WHEEL GEARBOX INSTALLATION 1 Support and anchor the cutting wheel and gearbox 6 vertically Figure 15 2 With the depth jack MD Manual Depth or depth cylinder HD Hydraulic Depth fully retracted and the chassis properly supported by a hoist lower the chassis over the cutting wheel cautiously until the gearbox mounting flange is aligned...

Page 18: ...event contamination and spillage Figure 18 2 MD Only Remove the snap rings 10 and pins 11 as shown in Figure 19 3 Install the depth or hydraulic cylinder using the reverse procedure of Step 1 or Step 2 Figure 19 PICK REMOVAL Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearin...

Page 19: ... kinked or pinched These conditions can and will lead to pre mature wear and failure of a hydraulic hose Remove and inspect the hoses for these conditions at regular intervals Never replace a hose with one that has a lower pressure rating or one that has a smaller diameter Woods Equipment Company will not be responsible for problems or warranty claims on your pavement saw if the hydraulic system h...

Page 20: ...ree to rotate and turn the cutting wheel manually until the drain plug of the gearbox is at the 6 o clock lowest position as shown in Figure 28 Remove the plug and drain the lubricant from the gearbox 3 To refill the gearbox rotate the cutting wheel so the drain hole in at the 12 o clock highest position as shown in Figure 29 Figure 28 Gearbox 4 Fill the gearbox with a funnel using 80 90W gear oil...

Page 21: ...RAULICS 25 PS9 HYDRAULICS SINGLE CIRCUIT 26 PS9 HYDRAULICS BOBCAT 27 VALVE ASSEMBLY HC230 28 VALVE ASSEMBLY SINGLE CIRCUIT HC530 29 VALVE ASSEMBLY 2 STAGE 4 WAY HC175 30 DECAL PLACEMENT 31 PAVEMENT SAW PS9 1 5MD PS9 1 5HD PS9 2 5MD PS9 2 5HD PS9 4 5MD PS9 4 5HD PS9 1 5HD SINGLE CIRCUIT PS9 2 5HD SINGLE CIRCUIT ...

Page 22: ... 18 GR5 Stover PLT 3 B0920 18 Washer 9 16 Flat SAE PLT HRD 4 HC422 1 Planetary Auburn 24 85 1 5 106846 1 Wheel 1 5 PS9 or 5 105562 1 Wheel 2 5 PS9 or 5 105535 1 Wheel 4 5 PS9 6 1024801 28 Pick Asphalt Kennametal or 6 B1050C 28 Pick Concrete Optional 6 S0100988 36 Pick Asphalt Kennametal used on PS915 models only Rev 4 4 2008 ...

Page 23: ...GR5 hex REF PART QTY DESCRIPTION 16 12169 2 Bolt 3 8 16 x 1 1 4 GR5 UNC 17 B0618 12 Nut 3 8 16 GR8 Stover lock 18 21757 18 Washer 3 8 flat SAE PLT 19 B0624 4 Washer 3 8 flat SAE HRD 20 31982 2 Bolt 3 8 x 1 1 4 16 GR8 UNC PLT 21 21660 2 Bolt 1 2 13 x 1 1 4 GR8 22 57816 6 Washer 1 2 flat SAE HRD 23 59019 6 Bolt 5 8 11 x 1 1 2 GR8 PLT 24 303350 6 Washer 5 8 lock GR5 PLT 25 B1620 2 Washer 1 flat SAE P...

Page 24: ...4 2 Bolt 1 4 20 x 2 3 4 GR5 7 F1289 8 Fitting 12 OM x 12 SLM ST 8 F1297 1 Fitting 10 OM x 8 SLM ST REF PART QTY DESCRIPTION 9 F1327 2 Fitting 6 OM x 6 SLM 90 10 F1395 2 Fitting 12 SLF x 6 SLM 11 F1407 2 Fitting 6 OM x 6 SLM 12 1004261 1 Valve DBL selector 13 HC321 1 Motor Sundstrand M35 3004 14 HC536 1 O ring 2 155 SAE 4 OD 15 M0003 4 Retaining ring 1 EXT HD 16 T1033 2 Pin 1 x 4 11 SR 3 44 Standar...

Page 25: ... 1 1 2 x 10 depth 6 F1289 1 Fitting 12 OM x 12 SLM ST 7 F1297 1 Fitting 10 OM x 8 SLM ST 8 F1327 2 Fitting 6 OM x 6 SLM 90 REF PART QTY DESCRIPTION 9 F1407 9 Fitting 6 OM x 6 SLM 10 F1439 1 Fitting 6 OM x 6 SLM ST orifice 11 1012113 1 Valve assembly 2 stage 12 HC321 1 Motor Sundstrand M35 3004 13 HC536 1 O Ring 2 155 SAE 4 OD 14 M0003 4 Retaining ring 1 EXT HD 15 T1033 2 Pin 1 x 4 11 SR 3 44 Stand...

Page 26: ...er HYD 1 1 2 x 10 depth 6 F1289 6 Fitting 12 OM x 12 SLM ST 7 F1297 1 Fitting 10 OM x 8 SLM ST 8 F1327 2 Fitting 6 OM x 6 SLM 90 9 F1407 7 Fitting 6 OM x 6 SLM 10 F1439 1 Fitting 6 OM x 6 SLM ST orifice 11 HC321 1 Motor Sundstrand M35 3004 12 HC530 1 Valve assembly S C 2 stage 13 HC536 1 O ring 2 155 SAE 4 OD 14 M0003 4 Retaining ring 1 EXT HD 15 T1033 2 Pin 1 x 4 11 SR 3 44 Standard hardware obta...

Page 27: ...at SAE HRD 6 C1003 1 Cylinder hyd 1 1 2 x 10 depth 7 F1039 2 Fitting 12 OM x 12 FLF ST 8 F1044 10 Fitting 6 OM x 6 FLM ST REF PART QTY DESCRIPTION 9 F1057 2 Fitting 6 FLF x 6 FLM 90 10 F1137 1 Fitting 10 OM x 6 FLM ST 11 HC175 1 Valve assembly 2 stage 4 way 12 HC321 1 Motor Sundstrand M35 3004 13 HC536 1 O ring 2 155 SAE 4 OD 14 M0003 4 Retaining ring 1 external HD 15 T1033 2 Pin 1 x 4 11 SR 3 44 ...

Page 28: ...PS9 Rev 4 20 2007 VALVE ASSEMBLY 1012113 REF PART QTY DESCRIPTION 1 1012117 1 Valve cartridge 2 1012115 1 Coil solenoid 3 1012116 2 Nut solenoid 4 1012118 1 Valve cartridge 5 1012114 1 Valve cartridge pilot check ...

Page 29: ...lug 6 SAE 2 1 Plug 4 SAE 3 HC254 1 Piloted check valve 4 HC336 1 Plug cavity 8 SAE 5 HC508 1 Manifold single circuit 6 S0100087 1 Valve cartridge EC12 40 7 S0100089 4 Coil 12V 8 S0100136 2 Nut 1 18 Stover 9 S0100163 2 Valve cartridge SV08 47A 10 S0100845 2 Check valve Standard hardware obtain locally ...

Page 30: ...ev 4 20 2007 VALVE ASSEMBLY 2 STAGE 4 WAY HC175 REF PART QTY DESCRIPTION 1 HC174 2 Valve cartridge SV10 47A 2 S0100025 4 Coil solenoid 6359412 10 plug 3 S0100136 2 Nut hydraforce SV08 2 1 2 3 TN 4 1 Valve block Bobcat ...

Page 31: ...cal Alitec 5 D0157 1 Decal tie down 6 D0158 2 Decal lift point 7 D0192 4 Decal pinch point 8 D0195 2 Decal flying objects REF PART QTY DESCRIPTION 9 D0209 1 Decal no step 10 19924 1 Decal warning high pressure hyd 12 D0323 1 Decal important avoid motor 13 1 Serial number plate 14 D0402 2 Decal PS9 15 54519 1 Decal warning skid steer warnings 16 D0404 1 Decal read manual ...

Page 32: ...6 20 7 16 20 9 16 18 5 1 2 20 1 2 20 6 9 16 18 9 16 18 11 16 16 8 3 4 16 3 4 16 13 16 16 10 7 8 14 7 8 14 1 14 12 1 1 16 12 1 1 16 12 1 3 16 12 14 1 3 16 12 1 3 16 12 16 1 5 16 12 1 5 16 12 1 7 16 12 20 1 5 8 12 1 5 8 12 1 11 16 12 24 1 7 8 12 1 7 8 12 2 12 32 2 1 2 12 2 1 2 12 SAE Dash Size TORQUE SAE 37 Flare O Ring Straight Thread Seal Lok Lbs Ft N m Lbs Ft N m Lbs Ft N m 2 4 5 4 5 3 8 11 9 12 ...

Page 33: ... Face HC310 Flush Face Komatsu 1013834 Flush Face 1013833 Flush Face 1013835 Flush Face New Holland 1014199 Flush Face HC308 Flush Face HC310 Flush Face Scat Trak HC537 Flush Face HC243 Poppet QC KIT Includes Style Male Female Body Size Hose End HC209 HC193 Flush Face Male 3 4 SAE 12 O ring HC194 Flush Face Female 3 4 SAE 12 O ring HC195 Ag Ball Female 1 2 1 2 14 NPT HC196 Ag Ball Male 1 2 1 2 14 ...

Page 34: ...5 Flush Face Female 12 mm SAE 12 O ring HC346 Flush Face Female 9 mm SAE 8 O ring HC400 HC344 Flush Face Male 12 mm SAE 12 O ring HC345 Flush Face Female 12 mm SAE 12 O ring HC537 HC415 Flush Face Female 1 2 SAE 12 O ring HC416 Flush Face Female 5 8 SAE 12 O ring HC417 Flush Face Male 5 8 SAE 12 O ring HC418 Flush Face Male 3 8 SAE 8 O ring HC538 HC521 Flush Face Female 16 mm SAE 12 O ring HC522 F...

Page 35: ...le 9 mm SAE 8 O ring 1014196 HC521 Flush Face Female 16 mm SAE 12 O ring HC522 Flush Face Male 16 mm SAE 12 O ring 1532997 Flush Face Female 1 2 SAE 8 O ring 1014197 1532994 Flush Face Female 3 4 SAE 10 O ring 1532995 Flush Face Male 3 4 SAE 10 O ring 1014198 HC343 Flush Face Male 7 mm SAE 6 O ring HC414 Flush Face Male 1 2 SAE 12 O ring HC415 Flush Face Female 1 2 SAE 12 O ring HC521 Flush Face F...

Page 36: ...1 1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size COARSE THREAD FINE THREAD Diameter Thread Pitch Millimeters MARKING ON HEAD MARKING ON HEAD Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 N m lbs ft N m lbs ft N m lbs ft N m lbs ft 6 x 1 0 10 mm 8 6 11 8 8 6 11 8 6 x 1 0 8 x 1 25 13 mm 20 15 27 20 21 16 29 22 8 x 1 0 10 x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x...

Page 37: ...c HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM National Pipe Straight Mechanical NPT National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM O Ring Boss Male P Pitch PBY Power Beyond psi Pounds per Square Inch PTO Power Take Off QD...

Page 38: ...ent Saw 10 Cleaning 12 Pavement Saw Operation 12 Pre Operation Check List 10 Storage 13 Transporting 12 PARTS Parts Index 21 SAFETY Safety Instructional Decals 8 Safety Decals 8 Safety Rules 5 Safety Symbols Explained 2 SERVICE 16 Cutting Wheel Gearbox Assembly 17 Cutting Wheel Gearbox Disassembly 17 Cutting Wheel Gearbox Installation 17 Cutting Wheel Gearbox Removal 16 Depth Cylinder HD Hydraulic...

Page 39: ...cement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid...

Page 40: ...e product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES ...