Woods BATWING BW10.51, Operator'S Manual

Page 1: ...OPERATOR S MANUAL OPERATOR S MANUAL Rev 5 03 2022 MAN1337 BATWING ROTARY CUTTER BW15 51 BW15 51Q BW10 51 BW10 51Q...

Page 2: ...eaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuin...

Page 3: ...SERVICING TIRES SAFELY 23 CLEANING 23 TROUBLESHOOTING 24 DEALER SERVICE 25 DEALER SERVICE 25 GEARBOX MAINTENANCE 25 GEARBOX REPAIR 26 SPLITTER GEARBOX REPAIR 28 CROSSBAR REMOVAL 30 CROSSBAR INSTALLATI...

Page 4: ...eve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and vary ing ope...

Page 5: ...r free at TheAEMStore https youtu be uEWXsDqhDq0 It reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operato...

Page 6: ...s English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English Training Package for Rotary Mowers Cutters English Spanish Contains DVD VHS English Spa...

Page 7: ...ulic sys tem by operating all hydraulic functions several times Do this before putting into service or al lowing anyone to approach the equipment Make sure all hydraulic hoses fittings and valves are...

Page 8: ...ine or incorrect operating length and can result in personal injury or death TRANSPORTATION Power unit must be equipped with Roll Over Protection System ROPS or ROPS cab and seat belt Keep seat belt s...

Page 9: ...ating in reverse Do not operate or transport on steep slopes Do not stop start or change directions sudden ly on slopes Watch for hidden hazards on the terrain during operation Stop power unit and equ...

Page 10: ...y Decals section for location Make sure shields and guards are proper ly installed and in good condition Replace if damaged Never perform cleaning service or maintenance with engine running Do not dis...

Page 11: ...ecals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 1 13 9 5or6 14...

Page 12: ...shield before operating equipment DANGER 1004114 DO NOT EXCEED PTO SPEED OF WARNING 15922 n PTO speeds higher than 1000 RPM can cause equipment failure and personal injury 1000 n Tractor PTO master sh...

Page 13: ...7 05 03 22 20 mile h SAFETY INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged 10 PN 33347 16 PN 15502 12 PN 1045604 13 PN 1003751 15 PN 18964 18 PN 611...

Page 14: ...er unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage be fore resuming operation Always wear relatively tight and belted clothing to a...

Page 15: ...drive installed 1 To check for potential excessive turn angle discon nect the driveline from tractor 2 Start engine and turn as far right or left as possible 3 Shut engine off and try to connect CV dr...

Page 16: ...blade speed and to produce a clean cut Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as the surrounding area When this occurs reduce your grou...

Page 17: ...ng and marking requirements Turn on flashing warning lights whenever traveling on a public roadway Lock Up Always transport with wings and center frame in the raised locked position Wing Lock Up 1 Rai...

Page 18: ...ication information Make sure the PTO slip joint is lubricated and that the gearbox fluid levels are correct Set tractor PTO at correct RPM for your equipment Lubricate all grease fitting locations Ma...

Page 19: ...or or filter mask where appropriate BLOCKING METHOD To minimize the potential hazards of working under neath the cutter follow these procedures Before performing any service or maintenance lower equip...

Page 20: ...pstick Check gearbox oil level daily for evidence of leakage and contact your dealer if leak age occurs Check vent plug periodically and clean if it does not relieve pressure Driveline Lubrication 1 L...

Page 21: ...replacement blades Substitute blades may not meet orig inal equipment specifications and may be dangerous Crossbar rotation has clockwise rotation on left gearbox and counterclockwise rotation on the...

Page 22: ...Remove driveline from tractor PTO 3 Loosen six 10 mm cap screws 6 to remove all ten sion from Belleville spring plate 5 4 Hold clutch hub 3 solid and turn shaft to make sure clutch slips 5 If clutch d...

Page 23: ...y Use a safety cage if available Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Never remove split rim assembly hardware A with the tire inflated Figure 9 Split...

Page 24: ...speed Lower cutting height Note Set height so blades do not frequently hit ground Recut at 90 to first pass Excessive side skid wear Running with skids continuously on ground Raise cutting height or a...

Page 25: ...s shafts and a housing is not cost effec tive Purchasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be cor rected i...

Page 26: ...front of housing 2 8 Remove input bearing 7 by using a punch and hammer from outside of housing 9 Support housing in vise in a horizontal position 10 The castle nut 15 cotter pin 25 and hub are alread...

Page 27: ...il seal 19 using tube of correct di ameter Be careful not to damage seal lip 18 Press oil cap 20 on to cover the rear of housing using a tube of the correct diameter 19 Place top cover 22 on top of ho...

Page 28: ...place shaft from gearbox 17 Inspect housing and caps for cracks or other damage Assembly 1 Clean housing pay specific attention to areas where gaskets are installed 2 Wash housing and all components t...

Page 29: ...top cover Reinstallation on Cutter NOTE Gearbox is heavy do not attempt to move it without mechanical assistance 1 Place gearbox on cutter and secure into position using four cap screws and lock washe...

Page 30: ...vis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best results strike head of puller screw with a hamme...

Page 31: ...NT REPAIR Figure 16 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four loca tions as shown in Figure 17 Figure 17 2 With snap rings removed support drive in vise...

Page 32: ...ning yoke 5 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directi...

Page 33: ...hing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protec tive equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Small Air...

Page 34: ...OW CHAIN SHOWN 1 Raise unit to full height and install transport lock pin See page 17 Refer to page 19 for blocking instructions 2 Remove one single chain locking bracket from unit at a time 3 Compare...

Page 35: ...proper procedures to be used when mounting dismounting and stor ing equipment Make customer aware of optional equipment available so that customer can make proper choices as required Instruct custome...

Page 36: ...36 Notes MAN1337 05 03 22 NOTES...

Page 37: ...TONGUE ASSEMBLY 42 43 SPLITTER GEARBOX ASSEMBLY 44 45 WING CENTER GEARBOX ASSEMBLY 46 47 DRIVE ASSEMBLY 540 RPM 1000 RPM CV DRIVE 48 CENTER DECK DRIVE 49 WING DRIVE 50 WHEEL TIRE ASSEMBLY 5 BOLT 51 L...

Page 38: ...8 1 SPLITTER GEARBOX 1000 RPM 18 1044390 1 SKID SHOE RT 19 1044391 1 SKID SHOE LT 20 1044896 1 CENTER CLUTCH DRIVE 21 1045034RP 2 BLADE PIN W GREASE FITTING REF PART QTY DESCRIPTION 22 1863 2 WASHER F...

Page 39: ...PT VENT PLUG 12 33647 2 PIPE 1 SCH 40 X 0 75 13 52201 2 Hose 25 ID X 25 NPT X 264 14 55318 2 HITCH PIN 75 X 6 25 REF PART QTY DESCRIPTION 15 66511 3 CPLR MALE ISO 1 2 NPT 16 71632 2 BOLT HEX FLNG 5 16...

Page 40: ...D FLAT 10 1266 2 3 16 X 1 1 2 COTTER PIN 11 5337 2 HHCS 1 4 NC X 1 2 GR5 12 11900 1 NUT LOCK 1 2 NC FLANGE 13 14069 1 HHCS 1 2 NC X 3 1 4 14 14350 2 NUT HEX FLNG LOCK 3 8 NC 15 W70065 2 NUT HEX FLNG 1...

Page 41: ...AIR CCW 1 1 35 W BAG 9 620976RP 1 SKID RIGHT 10 620977RP 1 SKID LEFT 11 631805RP 1 CROSSBAR 12 1002048 1 CLUTCH SHIELD 3 96 5 64 BC REF PART QTY DESCRIPTION 13 1028824RP 2 SPACER 5 16 14 1045034RP 2 B...

Page 42: ...42 Parts MAN1337 05 03 22 TONGUE ASSEMBLY 23 6 37 3 2 26 42 7 38 1 31 28 CD9248 5 39 36 10 40 4 17 16 15 9 19 13 14 35 34 12 41 11 27 40 25 24 24 29 32 8 8 20 45 45 45 22 30 21 33...

Page 43: ...030 1 PIN 50 X 7 63 20 1045704 1 WA HITCH 21 1045818 1 LUG STOP 22 W11267 1 D315 ETC PINTLE RING 23 1637 2 BOLT HEX 1 2 NC X 3 50 GR5 24 1863 2 WASHER FLAT 1 25 2370 1 WSHR 1 62 X 3 X 18 26 4616 1 HHC...

Page 44: ...44 Parts MAN1337 05 03 22 SPLITTER GEARBOX ASSEMBLY 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 11 12 13 9 CD6143A...

Page 45: ...5306 1005306 4 Shim 10 1 Casting 11 57320 57320 2 Snap ring 12 57318 57318 2 Oil seal 13 1005307 1005307 2 Shim 14 1005319 1005319 1 Bearing 15 1005303 1005303 1 Shaft 1 3 4 20 spline center 16 100530...

Page 46: ...46 Parts MAN1337 05 03 22 WING CENTER GEARBOX ASSEMBLY 13 10 19 1 11 3 12 7 10 20 14 17 1 16 6 9 4 6 18 8 15 22 7 24 13 2 23 25 26 CD5795C 1...

Page 47: ...2 5 13 2 57471 57471 57471 57471 Shim 70 3 x 84 7 14 1 57329 57329 57329 57329 Castle nut M40 x 1 5P 15 1 39323 39323 39323 39323 Castle nut M30 x 2 0P 16 1 57471 57471 57471 57471 Shim 50 3 x 70 3 1...

Page 48: ...NSS NSS NSS 2 Spring pin 10 x 90 mm 7 NSS NSS NSS 1 Inner profile 8 NSS NSS NSS 1 Outer profile 9 NSS NSS NSS 1 Inboard yoke 10 NSS NSS NSS 1 Yoke 1 3 4 20 Spline 11 NSS NSS NSS 1 Inner yoke 12 NSS NS...

Page 49: ...uble yoke 4 1005521 1 Grease fitting 5 1019114 1 Friction clutch 1340 1 3 4 20 spline 6 1027217 1 Flange yoke 7 57432 1 Friction disc package of 2 8 57440 1 Hub 1 3 4 20 spline 9 57434 1 Thrust plate...

Page 50: ...14 18864 1 Decal outer in Item 11 15 33347 1 Decal inner in item 6 16 40777 1 Restraint chain 17 40767 1 Support bearing 18 40779 1 Zerk In Item 6 REF PART QTY DESCRIPTION 19 N S 2 Reinforcing collar...

Page 51: ...12 1017038 5 Stud 13 1017069 1 Cotter pin 14 1017067 1 Grease fitting 15 35317 5 Nut lug 1 2 NF 16 1017088 1 15 rim for pneumatic tire 5 bolt OR REF PART QTY DESCRIPTION 16 1017040 1 6 00 x 9 solid ti...

Page 52: ...NESS 16 FT MAIN 2 1040275 1 LED AG COMBO LAMP LH 3 1040276 1 LED AG COMBO LAMP RH 4 1040277 1 AG ENHANCER MODULE 5 1045073 1 HARNESS WIRE 3 FT REAR 2 PCS 6 62521 8 NUT LOCK 1 4 NC FLANGE 7 71851 4 BOL...

Page 53: ...6 chain 7 link 2 96 4 38381 5 16 chain 9 link 2 5 1016952 5 16 chain 13 link 50 6 16148 Bolt crg 5 16 NC x 3 4 ZP 8 7 1045655 Nut HFN 5 16 NC Dri Loc patch 8 8 1041087 Screw button head 1 4 NC x 1 0 p...

Page 54: ...5827RP 2 Front center outer radius retainer 25 1044861RP 2 Straight winglet retainer 26 1045075RP 2 Curved winglet retainer 27 1045039RP 2 Front wing straight chain retainer 28 1044839RP 2 Front wing...

Page 55: ...t includes items 2A 2F 2A 2 Cap o ring 2B 1 Pistol seal 2C 1 Rod o ring 2D 1 Cap seal 2E 1 Wiper seal 2F 2 Backup seal 3 N S 1 Cylinder housing rod end 4 N S 1 Piston 5 N S 1 Jam nut 6 N S 4 Cylinder...

Page 56: ...6 NS 4 Cylinder tie rid 7 11893 1 1 2 x 1 4 pipe reducer bushing 8 NS 1 Cylinder butt end 9 923 1 4 1 4 x 1 3 4 cotter pin 10 1631 2 1 x 3 5 8 clevis pin REF CENTER 3 5 X 8 PART QTY DESCRIPTION 11 119...

Page 57: ...1 2 Segment 3 1 1 1 4 Segment 4 1 1 Segment 5 1 3 4 Segment REF PART QTY DESCRIPTION A 8811 1 Crossbar puller complete 1 19914RP 2 Crossbar puller clevis 2 3097 4 5 8 NC x 4 1 2 HHCS GR5 3 230 4 5 8 N...

Page 58: ...unt N S Not serviced 4 7 16 15 14 10 9 2 13 12 CD8791B 1 5 1 5 9 5 1 6 3 11 6 CENTER OF CYLINDER LUG CD6947A Winch Kit Installation 1 Locate and drill one 9 16 hole in each wing as shown Assemble item...

Page 59: ...given to specifications used on hardware defined by SAE J1701 MAR 99 J1701M JUL 96 SAE SERIES TORQUE CHART SAE Bolt Head Identification SAE Grade 2 No Dashes SAE Grade 5 3 Radial Dashes SAE Grade 8 6...

Page 60: ...6 11 8 8 6 11 8 6 x 1 0 8 x 1 25 13 mm 20 15 27 20 21 16 29 22 8 x 1 0 10 x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14 x 2 0 21 mm 109 80 151 111...

Page 61: ...Standard Pipe Tapered Male CV Constant Velocity CCW Counter Clockwise CW Clockwise F Female FT Full Thread GA Gauge GR 5 etc Grade 5 etc HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Cou...

Page 62: ...istration 2 Specifications 4 Table of Contents 3 Warranty Product 64 Replacement Parts 65 OPERATION Connecting Cutter to Tractor 14 Cutting Height Adjustment 15 CV Driveline Turning Limits 15 Hydrauli...

Page 63: ...e returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the...

Page 64: ...er this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty T...

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Page 66: ...m 2022 Woods Equipment Company All rights reserved Woods and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Com...