World Cat 250 DC, Owner'S Manual

Page 1: ...2011 OWNER S MANUAL 330TE ...

Page 2: ...Y INFORMATION 1 2 POLLUTION REGULATIONS 1 3 OIL AND HAZARDOUS SUBSTANCES 1 3 DISPOSAL OF PLASTICS DUNNAGE GARBAGE 1 3 BOATING SAFETY GUIDELINES 1 4 PRE DEPARTURE 1 4 LAUNCHING 1 4 UNDERWAY 1 4 RETURNING 1 4 TRAILERING 1 5 ANCHORING 1 5 SHALLOW WATER 1 5 EMERGENCY SITUATIONS 1 6 EMERGENCY STOP SWITCH 1 6 COMMUNICATION 1 6 RENDERING ASSISTANCE 1 6 REPORTING ACCIDENTS 1 6 WEATHER 1 6 TOWING 1 6 CARBO...

Page 3: ...G CHARACTERISTICS 2 5 ADVERSE SEA CONDITIONS 2 5 BOATING TIPS 2 6 PERFORMANCE FACTORS 2 6 ENGINE EFFICIENCY 2 6 PROPELLER CONDITION 2 6 WEATHER CONDITIONS 2 6 LOAD 2 7 MARINE GROWTH 2 7 BOTTOM PAINT 2 7 Chapter 3 Systems Information OVERVIEW 3 1 FUELING GUIDELINES BEFORE FUELING 3 1 DURING FUELING 3 1 AFTER FUELING 3 1 FUEL SYSTEM 3 2 FUEL SYSTEM DIAGRAM 3 2 ELECTRICAL SYSTEM 3 3 BATTERY SYSTEM 3 ...

Page 4: ... 9 SUZUKI 3 9 PLUMBING SYSTEMS 3 9 Chapter 4 Maintenance and Service OVERVIEW 4 1 GELCOAT MAINTENANCE 4 1 CLEANING 4 1 WAXING 4 1 REPAIR 4 2 BOTTOM PAINT 4 2 UPHOLSTERY 4 3 TRIM PLEXIGLASS POLYETHYLENE 4 3 STAINLESS ALUMINUM 4 3 BILGE COMPARTMENTS 4 3 COCKPIT DRAINS 4 3 WINTERIZATION 4 4 Chapter 5 Model Specific TABLE OF CONTENTS 5 1 MODEL SPECIFIC INFORMATION FOR YOUR BOAT Warranty Information ...

Page 5: ...ible for completing the warranty card provided by the factory The form is in triplicate with one copy for you the dealer and the factory Keep your copy in a secure place so it can be referenced quickly in the event of a warranty issue The 10 year limited hull warranty is transferable and a copy is included at the back of this manual should you decide to sell your boat DEALER RESPONSIBILITIES Our d...

Page 6: ...ive an invitation to join Team World Cat and a survey to rate your purchasing experience and the initial impressions of our company We ask that you join our family of owners and let us know your feelings about the pur chase and the quality of our product MANUAL LEGEND Throughout this manual you will encounter signals to alert of important information Text printed in bold letters and the warning sy...

Page 7: ...quired by federal and state law to be registered in the state where they are primarily used Registra tion numbers and validation stickers must be displayed per regulations and a certificate of registration must be on board while the vessel is being operated When traveling away from your home waters contact authorities at your destination to determine if any additional registration is required Some...

Page 8: ...ning on the boat should a failure occur Remember this is a guideline for normal operation and does not release you from responsibility should an accident occur You must use rational judgement when adverse conditions are expected and reduce your loads to create a margin of safety Pursuant to NMMA certification all World Cats over 26 in length are Yacht Certified and carry the placard shown below Pe...

Page 9: ...roper manner OIL AND HAZARDOUS SUBSTANCES The Federal Water Pollution Control Act prohibits the discharge of oil or hazardous substances which may be harmful into U S navigable water Vessels 26 feet in length and over must display a placard at least 5 by 8 inches made of durable material The placard must be installed in a conspicuous place in the rigging compart ments or near the bilge pumps and s...

Page 10: ...ur vessel and move away quickly Move your vessel away from the dock and complete a full system check Ensure that electronics pumps and safety equipment are in working order Instruct a passenger on the operation of the boat and the location and function of all safety equipment onboard You should never be the only person capable of safely operating your vessel UNDERWAY INFORMATION ON OPERATION AND H...

Page 11: ...or windlass as optional equipment on all boats The anchor we supply is known as a plow style However there are several types of anchors available each designed to operate in specific bottom conditions Your dealer can provide information on which styles are most effective in your area See page 46 of the Sportfish Cruisers Yachts Owner s Manual for more information and tips concerning anchoring SHAL...

Page 12: ...s Manual for detailed information on how and when to request assistance RENDERING ASSISTANCE Owners are required by law to render assistance to other boaters involved in an emergency situation such as fire collision casualty etc as long as it does not endanger your vessel or its passengers REPORTING ACCIDENTS Federal regulations require that operators involved in an accident file a written account...

Page 13: ...mary concern is the use of generators when boats are moored adjacent to each other Carbon Monoxide is poisonous and potentially fatal if inhaled over an extended period of time Symptoms of CO poisoning include Dizziness Nausea Vomiting Headache Throbbing in the temples Fatigue Muscular twitching Inability to focus or think clearly If you or any of passengers experience any of these symptoms leave ...

Page 14: ...gish performance a wetter ride and increased bow steering in a following sea In a bow up attitude the boat will perform better but may ride less smoothly Experiment with the trim settings in various sea conditions to determine what you are most comfortable with When using the trim to correct a listing con dition imagine an X connecting the starboard engine to the port bow and port engine to the st...

Page 15: ...s opposed to the mechanical version used in conventional boats For this reason all World Cats are equipped with a hydraulic steering system featuring steering cylinders mounted on each engine and a steering system valve This system enables both engines to respond in unison to adjustments at the helm In order to maintain the excellent steering characteristics of your boat occasionally you will need...

Page 16: ...DESCRIPTION STEERING CYLINDERS KEVLAR PIGTAIL 4 6 KEVLAR STEERING HOSE STEERING SYSTEM VALVE SEA STAR II HELM QUANTITY 2 3 2 1 1 THIS IS A REPRESENTATION OF A TYPICAL WORLD CAT STEERING SYSTEM THE LENGTHS OF THE STEERING HOSES AND PIGTAILS WILL VARY DEPENDING ON THE MODEL YOU HAVE ...

Page 17: ...eel clockwise until a steady stream of oil flows through the fitting 3 Close bleed fitting 1 STEP 3 1 Open the bleed fitting labeled 2 and pull the cylinder shaft all the way out on the fitting 2 side 2 Holding the shaft to prevent it from moving back into the cylin der have someone turn the wheel counter clockwise until a steady stream of oil flows through the fitting 3 Close bleed fitting 2 and ...

Page 18: ...ts to the steering wheel can make a World Cat bite quickly and execute high performance turns Experiment with the handling ability of your cat so you are prepared for any situation on the water ADVERSE SEA CONDITIONS Catamarans are designed to handle some of the roughest waters in the world but that is no substitute for com mon sense As an operator you are responsible for the safety of your passen...

Page 19: ...t to ensuring proper performance but be aware they are not the only factors which affect it Several things which contribute to the level of performance of your catamaran can change between or during trips ENGINE EFFICIENCY Without proper maintenance your engine s will gradually lose power resulting in a loss of speed Use the recommendations in the engine s owners manual to schedule routine mainten...

Page 20: ...istribution to compensate for fuel usage MARINE GROWTH If you store your boat in the water or fail to clean it after each trip the existence of marine growth can contrib ute to a loss of performance A decline in speed or increased fuel consumption can occur Prevent this by applying a marine growth inhibitor or by cleaning your boat thoroughly after each trip BOTTOM PAINT Bottom painting your catam...

Page 21: ... accumulation of fuel vapors 3 Extinguish cigarettes or other lighted materials 4 Keep a properly charged and correctly rated fire extinguisher nearby DURING FUELING 1 Use common sense and obey all safety regulations related to fuel handling 2 Avoid static sparks by maintaining contact between the fuel nozzle and fuel fill AFTER FUELING 1 Secure the fuel cap and inspect for leaks 2 Clean up any sp...

Page 22: ...ale you will need to remove the cockpit bol sters by removing the screws that hold it in place To access the screws pull up gently on the bottom of the bolster and locate the drain grommets The factory installs screws in every other grommet to secure the bolster Remove these and pull up and out on the cushion to remove If you experience fuel flow problems remove the fuel feed hose from your engine...

Page 23: ... installed on your boat This system controlled by the panel shown below enables you to engage or disconnect the batteries distribute electrical charge and parallel batteries in the event of a failure Chapter 5 of this manual will provide details regarding the location and wiring of your batteries and management panel BATTERY DISTRIBUTION The drawing above illustrates the normal operating position ...

Page 24: ...MERG PARALLEL switch 24 HOUR CIRCUITS The push in breakers located across the top of the management panel protect the 24 hour essential circuit wir ing Per NMMA and USCG guidelines these breakers are constantly energized to provide power for bilge pumps and memory functions This helps to protect your vessel even when you are not available The HOUSE switch does not need to be ON for these breakers ...

Page 25: ... space 3 Keep batteries out of the reach of children and pets EXPOSURE If you are exposed to the electrolyte solution follow these procedures and seek immediate medical attention EXTERNAL Flush with large amounts of water for contact with the skin If severe irritation occurs or it con tacts your eyes seek medical attention immediately INTERNAL Consume large amounts of water or milk coupled with mi...

Page 26: ...Circuit protection for all the accessories controlled via the switch panel are located above the associated switch In the event of a fault push in to reset the breaker Accessories not integrated into the DC dash panels can include lights with integrated switches marine head con trols stereos aftermarket electronics and 12V outlets These devices draw current directly from the accessory fuse block o...

Page 27: ...anel SPOT LIGHTS HARDTOP OPTION ONLY Located in the hardtop these are directional lights for use during night operation They are operated using the switch on the radio box panel OVERHEAD LIGHTS HARDTOP OPTION ONLY Located in the hardtop these provide down lighting during nightime use They can be used in 3 color modes including red white and blue To operate use the momentary switch on the radio box...

Page 28: ...orated into the head See Chapter 5 in this manual for operating instructions ANCHOR WINDLASS OPTIONAL Use to deploy and retrieve the anchor This accessory is controlled by a dedicated switch at the helm The fuse is located at the battery management panel STEREO OPTIONAL Similar to an automotive stereo the unit can be operated using the faceplate or a remote keypad which is mounted near the helm It...

Page 29: ...al gauge package World Cat establishes a basic program to include a tachometer for each engine speedometer and fuel management gauge Instructions on the operation and programming features of these gauges is included in your engine owner s manu PLUMBING SYSTEM The intake and discharge of water is integral to several of the features and accessories provided on your boat including livewells fishboxes...

Page 30: ...Use a sponge or other soft cleaning device on the smooth exterior surfaces of the hull and deck A soft brush can be used when cleaning nonskid portions of the deck Make sure to rinse the boat thoroughly after cleaning WAXING Similar to automotive finishes gelcoat will begin to fade over an extended period of time Constant exposure to environmental pollutants and this aging process will result in a...

Page 31: ...t This will help prevent marine growth such as barnacles which damage the gelcoat and affect performance World Cat recommends using an epoxy barrier coat prior to boating painting a new vessel This will help to prevent but not eliminate gelcoat blistering on the hull which is not war ranted by World Class Your dealer can provide information on bottom painting to protect against environmental tox i...

Page 32: ...se thoroughly with fresh water Avoid using abrasive cleaners or chlorine based products as they will remove the metal s protective coating and lead to pitting or rust Throughout the year coat the metal using a non abrasive metal protector to help displace moisture remove contaminates and shield the metal World Class recommends high quality sealants such as Boeshield T 9 developed by Boeing Aviatio...

Page 33: ...ge fully to prevent damage during storage Disconnect the cables and apply a coat of grease to the terminals to prohibit corrosion 5 Inspect all plumbing components and connections to prevent leaks Replace any damaged hoses Drain all lines and devices to prevent damage from freezing Lubricate valves to maintain proper operation Use the manufacturers recommendations for portable and marine heads 6 I...

Page 34: ... 5 7 Deck Pump Out Procedure 5 7 Overboard Discharge Procedure 5 8 Teleflex Power Assist Unit 5 8 OPTIONAL FEATURES Stereo System 5 9 Anchor Windlass 5 9 Outriggers 5 9 Battery Charger 5 9 SYSTEM DIAGRAMS Access Plate and Rigging Tube Diagram 5 10 Starboard Hull Wiring Diagram 5 11 Port Hull Wiring Diagram 5 12 Starboard Deck Wiring Diagram 5 13 Port Deck Wiring Diagram 5 14 Battery Management Sys...

Page 35: ...w CD Sirius Satellite Service Colored Hullside Gelcoat Carolina Blue Fighting Lady Yellow Crows Nest Observation Tower Edson Powerwheel w Knob Electronic Shift Throttle Controls Extended Swim Platform w Ladder Fiberglass T Top w Aluminum Frame Electronics Box Rod Holders 10 and Lighting Hullside Graphics Package Taco 250 Grand Slam Outriggers 15 or 18 poles Taco 350 Grand Slam Outriggers 15 or 18 ...

Page 36: ...agram below The house batteries are wired in parallel and provide the power for all your DC accessories The main lead running to the battery management panel is attached to the starboard house battery The lead connects to the House switch on the panel and is routed forward through the 50 amp DC Main breaker located in the bottom right corner During normal operation the DC Main breaker can remain i...

Page 37: ...ng the arm on the float switch then check the operation using the rocker switch on the dash panel When testing do not allow the pumps to run dry for more than two to three seconds Extended dry operation can result in damage to your pump Keeping your bilge areas clean can also help extend the life of your pump FRESHWATER SYSTEM The freshwater pump is located on the aft bulkhead in the port rigging ...

Page 38: ... can be accessed through the hatch located on the vertical wall beneath the livewell The pump and wiring are mounted on the rigging wall at the back of the compartment The raw water pump is connected to the dual purpose livewell pump which brings in water through a strainer located on the inboard side of the port sponson The livewell raw water seacock must be open for the system to work however th...

Page 39: ...d to this panel through a 20 amp fuse located in the console on the accessory fuse block The panel controls the water level in the bowl and the discharge of waste from the head Water is supplied to the system from the freshwater tank located in the console Therefore to operate the toilet the freshwater system must be pressurized A solenoid installed near the head inlet prevents water from filling ...

Page 40: ...lower switch to remove water from the bowl and prevent sloshing DECK PUMP OUT Upon returning use the following instruction to empty the holding tank 1 Remove the cap from the deck pump out fitting located on deck forward of the port berth entrance 2 Use the vacuum hose at the pump out station to clean the tank then remove the hose and replace the deck fitting CAUTION Large quantities of waste or p...

Page 41: ...ion winterization and troubleshooting the marine head see the Jabsco manual supplied in your Owner s Portfolio TELEFLEX POWER ASSIST UNIT The power assist unit provides automobile like steering on your catamaran The unit is installed in the console between the helm and steering rams It can reached through the access door located at the bottom of the console rigging wall The power and ground for th...

Page 42: ...gement panel The breaker is connected to the house battery switch If you choose not to have the factory install your windlass World Cat provides wires in the deck harness to allow for aftermarket installs see wiring diagram on page 10 A plate will be installed on the battery management panel to cover the opening but can be removed to install a breaker Contact your dealer for more information on af...

Page 43: ...World Cat 5 10 ACCESS PLATE AND RIGGING TUBE DIAGRAM 6 ...

Page 44: ...7 14 GA WHT YEL 40 6 GA RED 57 16 GA YEL STBD MACERATOR 10 10 GA BRN 57 10 GA YEL 8 14 GA BRN 38 14 GA BRN WHT AUTO 57 14 GA YEL BILGE PUMP MATES TO CONSOLE HARNESS INSIDE THE CONSOLE MAIN DC GROUND 60 2 GA YEL ATTACHES TO THE MASTER PANEL PLUG DETAIL F DEUTSCH HDP 24 24 9 PN LABEL STBD MACERATOR 8 GA YEL LABEL FWD HULL GROUND 14 GA BLU LABEL RIGGING LTS LABEL STEREO MEMORY LABEL STBD L WELL SYSTE...

Page 45: ...14 GA BRN WHT 43 2 GA RED LIVEWELL PUMP PORT MACERATOR 4 10 GA BRN 61 10 GA YEL 2 14 GA BRN 41 14 GA BRN WHT AUTO 61 14 GA YEL BILGE PUMP MATES TO CONSOLE HARNESS INSIDE THE CONSOLE MAIN DC POSITIVE 43 2 GA RED ATTACHES TO THE MASTER PANEL LABEL PORT FWD BILGE LABEL PORT AFT BILGE LABEL PORT MACERATOR LABEL FRESHWATER LABEL PORT L WELL SYSTEM 14 GA BLU LABEL RIGGING LTS 8 GA YEL LABEL FWD HULL GRO...

Page 46: ...NOT INSTALLED WITH H TOP OPTION ANCHOR LIGHT 14 GA BLU 22 LABEL COCKPIT LTS 25 14 GA ORG BLU LABEL WINDLASS DOWN W S T U LABEL FWD COCKPIT GRND LABEL STBD FUEL SENDER LABEL FUEL SYSTEM GRND 32 54 31 30 55 X 14 GA PNK BLK 12 GA GRN YEL LABEL AFT 12V OUTLET 10 GA RED LABEL WINDLASS 6 GA RED 12 GA YEL V R Y Z LABEL AFT COCKPIT GRND LABEL STBD L WELL SYSTEM 56 12 PLUG DETAIL E DEUTSCH HDP 24 24 9 PN 1...

Page 47: ...ABEL FUEL SYSTEM GRND LABEL PORT FUEL SENDER 14 GA PNK 12 GA GRN YEL 35 63 PLUG LABEL AFT 12V OUTLET 36 PLUG PLUG 14 GA BRN BLU LABEL AFT COCKPIT GRND 8 GA YEL LABEL PORT L WELL SYSTEM 62 6 U T S U T S 34 10 GA RED 6 GA YEL LABEL BOW GRND 12 GA WHT LABEL MARINE HEAD LABEL FWD 12V OUTLET LABEL PORT CABIN LT PLUG 14 GA BLU RED X 32 65 33 R V W Y Z X Z Y R V W LABEL FWD COCKPIT GRND PLUG 8 GA YEL PLU...

Page 48: ...g lead port start battery B stbd engine cranking lead D sense A E F C 24 HOUR CIRCUITS sense house negative 14 GA BRN RED 14 GA BRN WHT PORT ENGINE LEAD PORT ENGINE GRND NEGATIVE BUSS POSITIVE STUD STBD ENGINE LEAD STBD ENGINE GRND 60 house battery 43 2 GA RED 38 39 41 42 37 14 GA BRN WHT 14 GA BRN RED 14 GA YEL WHT ...

Page 49: ...World Cat 5 16 FRESHWATER SYSTEM DIAGRAM ...

Page 50: ...World Cat 5 17 LIVEWELL RAW WATER SYSTEM ...

Page 51: ...PORT STERN CONSOLE BOX DRAIN HOLDING TANK VENT EMERGENCY DRAIN GARBOARD DRAINS N M K L STARBOARD T HULL DESCPRIPTION OVERFLOW DRAIN FUEL TANK VENTS FISHBOX LID DRAIN FISHBOX MACERATOR E G FWD BILGE PUMP I H SINK DRAIN F B BOX DRAIN SCUPPER DRAIN D C AFT BILGE A ...