Worldwide Construction And Forestry Division 27C ZTS, Technical Manual

Page 1: ...7C ZTS and 35C ZTS Excavator Operation and Tests TECHNICAL MANUAL 27C ZTS and 35C ZTS Excavator Operation and Tests TM2052 17JUL18 ENGLISH Worldwide Construction And Forestry Division PRINTED IN U S A...

Page 2: ...on and tests sections help you identify the majority of routine failures quickly Information is organized in groups for the various components requiring service instruction At the beginning of each gr...

Page 3: ...y this page and FAX or mail your comments ideas and improvements SEND TO John Deere Dubuque Works 18600 South John Deere Road Attn Publications Dept 324 Dubuque IA 52004 0538 USA FAX NUMBER 1 563 589...

Page 4: ...Introduction TM2052 17JUL18 27C ZTS and 35C ZTS Operation Tests 071718 PN 4...

Page 5: ...nformation Section 9025 Hydraulic System Group 05 Theory of Operation Group 15 Diagnostic Information Group 25 Tests Section 9031 Heater Group 05 Theory of Operation Group 15 Diagnostic Information Gr...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...Contents TM2052 17JUL18 ii 27C ZTS and 35C ZTS Operation Tests 071718 PN 2...

Page 8: ...pose of Waste Properly 9000 01 5 Prepare for Emergencies 9000 01 5 Use Steps and Handholds Correctly 9000 01 5 Start Only From Operator s Seat 9000 01 5 Use and Maintain Seat Belt 9000 01 6 Prevent Un...

Page 9: ...Contents TM2052 17JUL18 9000 2 27C ZTS and 35C ZTS Operation Tests 071718 PN 2...

Page 10: ...s T133555 UN 15APR13 T133588 19 28AUG00 Follow Safety Instructions Read the safety messages in this manual and on the machine Follow these warnings and instructions carefully Review them frequently Be...

Page 11: ...r machine controls performance or reliability Add Cab Guarding for Special Uses Special work situations or machine attachments may create an environment with falling or flying objects Working near an...

Page 12: ...rotect hands Use a piece of cardboard to find location of escaping oil Stop engine and relieve pressure before disconnecting lines or working on hydraulic system If hydraulic oil penetrates your skin...

Page 13: ...er properly T133552 UN 15APR13 T133553 UN 07SEP00 T133554 UN 07SEP00 Prevent Battery Explosions Battery gas can explode Keep sparks lighted matches and open flame away from the top of battery Never ch...

Page 14: ...ire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone TS291 UN 15APR13 Use Steps and Handhol...

Page 15: ...d utilities before you dig Prepare work site properly Avoid operating near structures or objects that could fall onto the machine Clear away debris that could move unexpectedly if run over Avoid boom...

Page 16: ...er Accidents Before moving machine be sure all persons are clear of both travel and swing paths Turn around and look directly for best visibility Use mirrors to assist in checking all around machine K...

Page 17: ...s machine to lift people Never lift a load above another person Keep bystanders clear of all areas where a load might fall if it breaks free Do not leave the seat when there is a raised load Do not ex...

Page 18: ...ple whenever the engine must be running for service work T133332 19 17APR13 TS229 UN 23AUG88 Service Cooling System Safely Explosive release of fluids from pressurized cooling system can cause serious...

Page 19: ...rea to nearby pressurized lines Remove paint properly Do not inhale paint dust or fumes Use a qualified welding technician for structural repairs T133547 UN 15APR13 Make sure there is good ventilation...

Page 20: ...ents Page Group 10 Operational Checkout Procedure Operational Checkout 9005 10 1 Operator Station Checks Key Switch On Engine Off 9005 10 1 Operational Checks Engine On 9005 10 6 TM2052 17JUL18 9005 1...

Page 21: ...Contents TM2052 17JUL18 9005 2 27C ZTS and 35C ZTS Operation Tests 071718 PN 2...

Page 22: ...e checkout The machine must be at operating temperature for many of the checks Start at the top of the left column and read completely down column before performing check Follow this sequence from lef...

Page 23: ...as engine starting temperature is increased NO Go to Fuse Test to check F5 Engine Power 10 Amp fuse Group 9015 20 Go to Relay Test to test glow plug relay Group 9015 20 Propel Lever and Pedal Neutral...