WP 53000130EN, Owner'S Manual

Page 1: ...OWNER S MANUAL ART NO 53000130EN WWW WP GROUP COM WP AER 43 CONE VALVE FORK...

Page 2: ......

Page 3: ...pecifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a par...

Page 4: ...red work 10 7 3 Recommended work 10 8 SERVICE WORK ON THE CHASSIS 11 8 1 Raising the motorcycle with a lift stand 11 8 2 Removing standard fork legs 11 8 3 Installing aftermarket version 12 8 4 Bleedi...

Page 5: ...h the optimum care and attention by specially trained experts using the necessary special tools Indicates a page reference more information is provided on the specified page Indicates information with...

Page 6: ...carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominent locations on the model...

Page 7: ...perating safety of the chassis component 2 7 Environment If you use your chassis component responsibly you can ensure that problems and conflicts do not occur When disposing of used oil other operatin...

Page 8: ...the service care and tuning work is properly carried out as described in the Owner s Manual Incorrect adjustment and tuning of the chassis and suspension can lead to damage and breakage of components...

Page 9: ...RS 7 4 1 Fork article number 401947 10 The fork article number 1 is stamped on the inside of the axle clamp Info The fork article number consists of an eight figure number with a single letter in the...

Page 10: ...cations to the suspension setting may seriously alter the handling characteris tic Extreme modifications to the suspension setting may cause a serious deterioration in the handling char acteristic and...

Page 11: ...ition of the chassis component and ensure that it is safe to operate The chassis must be in perfect technical condition when it is being operated H02539 01 Check chassis component for damage Clean the...

Page 12: ...work must be ordered separately and can be invoiced separately Different service intervals may apply in your country depending on the local operating conditions 7 2 Required work Every 40 operating h...

Page 13: ...the motorcycle against falling over 8 2 Removing standard fork legs Preparatory work Raise the motorcycle with a lift stand p 11 Remove the front wheel p 15 A00142 10 Main work Remove screws 1 and ta...

Page 14: ...the left fork leg The pressure and rebound damping is located in the right fork leg H02545 10 Tighten screws 2 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Tighten screws 3 Guideline Screw b...

Page 15: ...fo The dust boots remove dust and coarse dirt particles from the inside fork tubes Over time dirt can accumu late behind the dust boots If this dirt is not removed the oil seals behind can start to le...

Page 16: ...fore riding 8 7 Removing the fork protector A00140 10 Remove screws 1 and take off the clamp Remove screws 2 on the left fork leg Take off the fork pro tector Remove screws 3 on the right fork leg Tak...

Page 17: ...ake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Holding the front wheel withdraw the wheel spindle Take the front wheel out of the fork I...

Page 18: ...on the front wheel The brake linings are correctly positioned Insert the wheel spindle Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake le...

Page 19: ...air spring system As fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improv...

Page 20: ...c and overload components Only make adjustments within the recommended range Make sure your child rides slowly to start with after making adjustments in order that he or she can assess the new handlin...

Page 21: ...p indicator switches off automatically after 80 seconds Mount the protection cap Finishing work Remove the motorcycle from the lift stand p 14 9 5 Adjusting the compression damping of the fork Info Th...

Page 22: ...on behavior H02550 10 Turn adjusting screw 1 clockwise all the way Info Adjusting screw 1 is located at the upper end of the right fork leg Turn counterclockwise by the number of clicks corresponding...

Page 23: ...oz Fork oil SAE 4 48601166S1 p 22 Oil capacity right cartridge 150 ml 5 07 fl oz Fork oil SAE 4 48601166S1 p 22 Grease capacity left cartridge 11 ml 0 37 fl oz Multi purpose grease 00062010051 p 23 1...

Page 24: ...22 Fork oil SAE 4 48601166S1 Standard classification SAE p 24 SAE 4 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the correspond...

Page 25: ...12 AUXILIARY SUBSTANCES 23 Long life grease Recommended supplier Motorex Bike Grease 2000 Multi purpose grease 00062010051 Recommended supplier Kl ber Lubrication CENTOPLEX 2 EP...

Page 26: ...The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity The viscosity describes only one property of oil and says n...

Page 27: ...14 LIST OF ABBREVIATIONS 25 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 28: ...ic setting checking 18 bleeding 12 dust boots cleaning 13 standard version removing 11 Fork protector installing 14 removing 14 Front wheel installing 15 removing 15 I Implied warranty 6 Intended use...

Page 29: ...NOTES 27...

Page 30: ...28 NOTES...

Page 31: ...NOTES 29...

Page 32: ...53000130EN 07 2017 WP Performance Sports GmbH 5230 Mattighofen Austria www wp group com 53000130en...