WPG MT1010TDC, Operating Instructions Manual

Page 1: ...ERATING OPERATING INSTRUCTIONS 908 W Main P O Box 368 Laurel MT USA 59044 800 548 7341 phone 406 628 8231 phone 406 628 8354 fax www WPG com KEEP FOR FUTURE REFERENCE MANUAL TILTER 1500 DC VOLTAGE 3 SCFM Model number MT1010TDC Serial number ___________________________ to locate see serial label on the product ...

Page 2: ...MT 10TDC HV C 35094 Rev 17 2 12 21 2 ...

Page 3: ... SHUTOFFS 14 TO ATTACH THE PADS TO A LOAD 15 Positioning the Lifter on the Load 15 Sealing the Pads on the Load 16 Reading the Vacuum Gauge 17 TO LIFT AND MOVE THE LOAD 18 Interpreting the Warning Light 18 Monitoring Vacuum Indicators 18 Controlling the Lifter and Load 19 In Case of a Power Failure 19 TO TILT THE LOAD 20 TO LAND THE LOAD 20 TO RELEASE THE PADS FROM THE LOAD 21 AFTER USING THE LIFT...

Page 4: ...Test 25 Rated Load Test 26 MAINTENANCE 27 VACUUM PAD MAINTENANCE 27 Pad to Load Friction Coefficient 27 Pad Inspection 27 Pad Cleaning 28 TO REPLACE SEALING RING IN VPFS10T PADS 29 BATTERY RECHARGE 30 REPLACEMENT PARTS 31 LIMITED WARRANTY 32 TO OBTAIN REPAIRS OR WARRANTY SERVICE 32 TABLE OF CONTENTS ...

Page 5: ...n should evaluate the effective lifting capacity for each use see definition under Rated Load Test Per pad 150 lbs 68 kg Total 1500 lbs 680 kg Lifter Weight 130 lbs 59 kg Vacuum Package Weight 65 lbs 30 kg Power Source 12 volts DC 26 amps Battery Capacity 28 amp hours Tilt Capability Manual 90 Product Options Available with Center Spool Lift Bar See separate instructions about other options Operat...

Page 6: ...MT 10TDC HV C 35094 Rev 17 2 12 21 4 SPECIFICATIONS ...

Page 7: ...a lifter if the Maximum Load Capacity or any safety label appears to be missing or obscured Make sure the contact surfaces of the load and vacuum pads are clean before attaching the lifter see MAINTENANCE Position the vacuum pads correctly on the load before lifting see OPERATION Positioning the Lifter on the Load Do not lift a load if any vacuum indicator shows inadequate vacuum Keep unauthorized...

Page 8: ...0 POWER SWITCH 11 VACUUM RESERVE TANK 12 POWER LIGHT blue 13 BATTERY BOX 14 VACUUM PUMP 15 LOW VACUUM WARNING LIGHT red 16 BATTERY TEST BUTTON 17 BATTERY GAUGE 18 VACUUM CONTROL VALVE 19 CIRCUIT BREAKER Note Although some of the following photos do not show this specific lifter they all illustrate how this kind of lifter functions For information about specific parts see REPLACEMENT PARTS and or a...

Page 9: ... 2A 2 3 2B 2C Attach the free eye of each lift sling to the hoisting equipment hook fig 2B 1 Make sure hook has restraining latch circled in fig 2C Only use clevis and clevis pin rated for Maximum Load Capacity plus Lifter Weight Note A large clevis makes it easier to connect or disconnect the lift slings 2 4 Use the hoisting equipment to remove the lifter from the shipping container Avoid damagin...

Page 10: ...he vacuum package will move with the lifter and will not interfere with hoisting equipment see arrows in fig 4A for two potential mounting locations 1 Caution The low vacuum warning light must remain visible at all times see MONITORING VACUUM INDICATORS 1 Consult the hoisting equipment manufacturer to determine how to mount the vacuum package in a safe location that will not interfere with hoistin...

Page 11: ...9 5 5A 5B Route the vacuum line from the vacuum package to the lifter making sure the line will not become tangled during operation Then connect the line using quick connectors figs 5A B 6 Perform tests as required under TESTING ASSEMBLY ...

Page 12: ... the lifter s hang angle and the amount of operator effort required for handling loads Note Standard vacuum pads can stain or deform load surfaces with light colors or soft coatings Test such surfaces for damaging effects before using the lifter on them 5 1 Although concave vacuum pads can also attach to some curved loads curvature can reduce lifting capacity Contact WPG for more information 2 A s...

Page 13: ...ot designed to be watertight Moisture can result in reduced lifting capacity Do not use it in rain or other unsuitable conditions CE UKCA A secondary positive holding device is required to lift loads on construction sites DISPOSAL OF THE LIFTER After the Service Life of the vacuum lifter has ended see SPECIFICATIONS dispose of it in compliance with all local codes and applicable regulatory standar...

Page 14: ...s wear appropriate personal protective equipment Be trained in all industry and regulatory standards for lifter operation in your region Follow trade association guidelines about precautions needed for each load material Performing Inspections and Tests Follow the INSPECTION SCHEDULE and TESTING Examine air filters regularly and service when needed Service the air filters whenever their bowls cont...

Page 15: ... in the off position use the battery test button circled to check the battery energy 3 1 If the vacuum pump is running or the battery charger is connected to an AC power source the battery gauge will shown an inaccurate energy level 2 After the pump stops running the battery gauge requires a few moments to stabilize before it shows an accurate energy level 3 If the lifter has not been used since t...

Page 16: ...aller weights and dimensions some pads may be deactivated provided that the lifter still has sufficient capacity to support the load see LOAD CHARACTERISTICS 1A 1B To activate a pad open the shutoff valve ie place leverparallelwith vacuum line fig 1A To deactivate a pad close the shutoff valve ie place lever perpendicular to vacuum line fig 1B To calculate the lifting capacity when some pads are d...

Page 17: ...ng Positioning the Lifter on the Load 1 1A Determine which will be the top edge of the load while lifting and position the long row of vacuum pads near that edge fig 1A Make sure all activated pads will fit on the load and will be loaded evenly Consult the Per Pad Load Capacity 2 2A Center the pad frame from left to right on the load fig 2A OPERATION ...

Page 18: ...ause a load release and personal injury 3 Press the lifter firmly against the load to help the activated pads begin to seal 3 1 If any powered component fails to function while the power switch is in the on position examine the circuit breaker to determine whether it has interrupted the electrical circuit to the component Although you can reset the circuit breaker the power interruption may indica...

Page 19: ...seconds for the vacuum level to reach 5 Hg 17 kPa press on any activated vacuum pad that has not yet sealed Once the pads have sealed the lifter should be able to maintain sufficient vacuum for lifting except when used above the maximum Operating Elevation 1 If it does not Make sure the vacuum switch is adjusted correctly see SERVICE MANUAL When necessary perform the Vacuum Test 1 If the lifter is...

Page 20: ... maintain sufficient vacuum for lifting Monitoring Vacuum Indicators 1A Monitor the low vacuum warning light and the vacuum gauge fig 1A throughout the entire lift Make sure vacuum indicators remain completely visible If the warning light turns on and the vacuum gauge shows a level less than 16 Hg 54 kPa 1 Keep everyone away from a suspended load until it can be safely lowered to a stable support ...

Page 21: ... and personal injury In Case of a Power Failure A vacuum reserve tank helps maintain vacuum temporarily in the event of a battery failure or electrical system failure Although the lifter is designed to support the load for at least 5 minutes without power this depends on many factors including the LOAD CHARACTERISTICS and the condition of the vacuum pads see VACUUM PAD MAINTENANCE Stay clear of an...

Page 22: ...s automatically when it is lifted Tilting the load to the flat position is accomplished during the landing see section below TO LAND THE LOAD For a landing in the upright position simply lower the load onto an appropriate support For a landing in the flat position lower the lifter until the bottom edge of the load is supported fig 1B Then carefully move the lifter forward allowing the load to tilt...

Page 23: ...te Although the low vacuum warning light and the vacuum pump may turn off when the control valve in the release position this does not mean the lifter is ready to lift a load 2 Before you lift another load perform the Every Lift Inspection see INSPECTION SCHEDULE AFTER USING THE LIFTER 1 1B Place the power switch in the off position fig 1B and leave the vacuum control valve lever in the release po...

Page 24: ...s place the vacuum pads facedown on a clean smooth flat surface Then lower the lift bar and place a support under it 2 Charge the battery completely and repeat every 6 months see BATTERY RECHARGE 3 3A 3B 3C Disconnect the electrical connectors figs 3A C to prevent battery discharge 4 Store the lifter in a clean dry location Store the battery between 32 and 70 F 0 21 C Avoid storage above 100 F 38 ...

Page 25: ...ter for evidence of looseness excessive wear or excessive corrosion deformation cracks dents to structural or functional components cuts in vacuum pads or hoses any other hazardous conditions Inspect entire electrical system for damage wear or contamination that could be hazardous in compliance with all local codes and regulatory standards Caution Use appropriate cleaning methods for each electric...

Page 26: ...uring test Raise the load a minimal distance to make sure it is supported by the lifter 7 Watch the vacuum gauge Starting from a vacuum level of 16 Hg 54 kPa the lifter must maintain a vacuum level greater than 12 Hg 41 kPa for 5 minutes 3 If not lifting this load requires additional precautions eg a load sling Contact WPG for more information 8 Lower the load after 5 minutes or before the vacuum ...

Page 27: ...ppear in the green range on the vacuum gauge if not see VACUUM SWITCH ADJUSTMENT in SERVICE MANUAL 4 Take precautions in case load should fall during test Raise the load a minimal distance and place the power switch in the off position see AFTER USING THE LIFTER page 21 5 Watch the vacuum gauge The vacuum level should not decrease by more than 4 Hg 14 kPa in 5 minutes 6 Never use lifter that has f...

Page 28: ...pended for 2 minutes 5 Once the test is completed lower and release the load as previously directed 6 Never use lifter that has failed test Inspect the lifter for any stress damage and repair or replace components as necessary to successfully pass the test 7 Prepare a written report of the test and keep it on file 1 An equivalent simulation may also be used Contact WPG for more information 2 A qua...

Page 29: ...ery 2 years or more often when necessary Pad Inspection 1A Inspect each vacuum pad fig 1A according to the INSPECTION SCHEDULE and correct the following faults before using the lifter see REPLACEMENT PARTS when applicable Contaminates on the face item 1 in fig 1A or sealing edges item 2 in fig 1A Filter screen item 3 in fig 1A missing from face Replace any sealing ring or pad insert that has damag...

Page 30: ...s Never use rubber conditioners on vacuum pad Many rubber conditioners can leave a hazardous film on pads 2 Prevent liquid from entering the vacuum system through the suction hole on the pad face 3 Wipe the pad face clean using a clean sponge or lint free cloth to apply the cleanser 1 4 Allow the pad to dry completely before using the lifter 1 A brush with bristles that do not harm rubber can help...

Page 31: ...ush the sealing ring into the mounting groove beginning in 4 locations as shown circled in fig 3A 4 Push gently and firmly on the outside edge of the sealing ring until the flat side fits flush against the bottom of the mounting groove fig 4A A pad ring installation tool circled in fig 4A makes this step easier see REPLACEMENT PARTS 5 Make sure the sealing ring seats securely in the mounting groov...

Page 32: ...heck the battery as previously directed 1 You may use a battery charger other than the one supplied provided it is designed for 12 volt DC AGM type lead acid batteries Disconnect the battery from the vacuum generating system before charging 2 To maximize the battery s lifespan charge it promptly after each use 3 Any external power supply must conform to all applicable local codes The lifter is not...

Page 33: ...Pad Closed Cell Foam 10 49724RT Sealing Ring for VPFS10T Pad Heat Resistant Rubber 10 49672FT Vacuum Pad Model VPFS10T 10 25 cm Diameter w Replaceable Sealing Ring 10 49122 End Plug 2 x 2 x 1 4 Tubing Size 6 36114 Service Manual DC 2 SCFM or 3 SCFM 1 29353 Pad Cover 10 20050 Pad Ring Installation Tool 1 16057 Quick Connector 1 8 FNPS Male End 2 16056 Quick Connector 1 8 FNPS Female End 2 15632 Pad...

Page 34: ...mal wear and tear and or the product has been damaged misused or neglected If a problem is not covered under warranty WPG will notify the customer of costs prior to repair If the customer agrees to pay all repair costs and to receive the repaired product on a C O D basis then WPG will proceed with repairs TO OBTAIN REPAIRS OR WARRANTY SERVICE For purchases in North America Contact the WPG Technica...

Page 35: ...S INTENDED FOR USE BY SKILLED TECHNICAL PROFESSIONALS READ AND UNDERSTAND BEFORE ROUTING WIRING AND OR ASSEMBLING Model number MT1010TDCO MANUAL TILTER 1500 DC VOLTAGE 3 SCFM 908 W Main P O Box 368 Laurel MT USA 59044 800 548 7341 phone 406 628 8231 phone 406 628 8354 fax www WPG com ...

Page 36: ...MT 10TDC HV C 35094 Rev 17 2 12 21 34 ...

Page 37: ...Rev 17 2 12 21 MT 10TDC HV C 35094 35 ...