Wylie Spray Wyng II, Operator'S & Parts Manual

Page 1: ...Operator s Parts Manual Spray Wyng II Printed In The USA Specifications Design Subject To Change Without Notice 1 1 19 08 13R4 ...

Page 2: ...to the LIMITED WARRANTY Polyethylene and fiberglass tanks These tanks are warranted for the storage and transport of water herbicide solutions on farm liquid fertilizer and liquid feed Such tanks should not be used for the storage of any bulk herbicide undiluted Any such use will render this warranty void In addition the Warrantor makes no warranty with regard to bulkhead tank fittings used in con...

Page 3: ...al Number Trailer Serial Number Boom Serial Number Pump Model Wylie Invoice Number Owner s Name Address City State Zip Phone Email Dealer Owner s Signature Must be returned within 10 days to validate the warranty Use of Applicator Row Crop Cotton Small Grain Pasture Other Owner Registration Or Register Online Go to www wyliesprayers com ...

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Page 5: ...ift Linkage 39 Spray Wyng II Control System 40 Spray Wyng II Hydraulic Hose Routing 41 W1510 VersaTrail Trailer 42 W1501 16 1 600 Gal Spray Trailer 43 SW 1000 SA 1 000 Gal Single Axle Trailer 44 SW 1000 ST 1 000 Gal Tandem Axle Trailer 45 W1515 VersaTrakr Trailer through 2018 46 VersaTrakr Articulated Hydraulic System 47 VersaTrakr VersaTrail Wheels and Axle 48 VersaTrakr VersaTrail Pump Kit 49 16...

Page 6: ...S Indicates a type of safety sign where specific safety related instructions or procedures are described Before Use Do not operate sprayer until this manual has been read and understood Thoroughly read and understand all instructions before operating this sprayer If you have questions please contact Wylie Manufacturing 702 E 40th St Lubbock TX 79404 888 788 7753 You can also contact your nearest W...

Page 7: ...Tighten all connections prior to starting engine or pressurizing line If any fluid is injected into the skin obtain medical treatment immediately to avoid gangrene Operator s Instructions Securely fasten seat belt if tractor is equipped with a ROPS When possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surf...

Page 8: ...t Safety Issues VersaTrail 1600 Spray Trailer Decal V9055 Decal T2W Decal V9043 Decal V9003 Decal V9044 Decal SW701W Decal SW700 Contact us at mail wyliesprayers com or 888 788 7753 to order safety decal or manual replacements ...

Page 9: ...al V9010 Decal V9008 Decal V9007 Safety Decals Placement VersaTrail 1600 Spray Trailer Decal V9033 Decal V9032 Decal V9044 Contact us at mail wyliesprayers com or 888 788 7753 to order safety decal or manual replacements ...

Page 10: ...ty Issues 1 000 Gal Single Tandem Axle Safety Decals Placement Decal SW700 Decal SW701W Decal T2W Contact us at mail wyliesprayers com or 888 788 7753 to order safety decal or manual replacements Decal V9055 ...

Page 11: ...7 Safety Issues Safety Decals Placement Spray Wyng II Boom Decal SW202 Decal V9006 Decal V9045 Contact us at mail wyliesprayers com or 888 788 7753 to order safety decal or manual replacements ...

Page 12: ...tion Thoroughly read and understand the contents of this manual before operating your sprayer If you have questions or do not understand particular items contact your nearest Wylie Spray Center or call Wylie Manufacturing at 888 788 7753 Please keep this manual handy to answer questions you may have as they arise Pay Particular Attention To All Safety Suggestions Their purpose is to assure safe op...

Page 13: ...ch in the appropriate holes Figure A1 Check and Tighten Lug Bolts All Spray Trailers The Spray Wyng II Boom requires only two tractor remote circuits One circuit powers the pump and while the other circuit powers all the boom functions The Spray Wyng II from the factory is set up to operate on open center and closed center hydraulic systems without any modifications Enhanced performance is availab...

Page 14: ... and pressure of the spray Most tractor manufacturers offer a control mount The boom spray control can be installed on a manufacturer s mount or can be installed at the operator s preferred location Refer to the Raven Owner s Manual for instructions on properly wiring the Raven controller The Wylie boom control box is equipped with a pair of hot ground wires and a wiring harness for the sprayer At...

Page 15: ...e should be set to run at to speed and should be shifted to the pressure detent position for normal operation Activate the boom lift switch on the boom control panel as shown in Fig B2 to raise the boom and allow the locks to be removed Remove the Hi Lift locks from the cylinders and store on the upper link When moving from field to field return the locks to the transport position and lower the bo...

Page 16: ... tilt switch on either wing Push the switch up to raise the wing push the switch down to lower the wing The combined tilt switch will tilt both wings simultaneously Push the tilt switch up for each boom to raise the boom out of the boom rests The individual boom switches on the control panel operate in the desired direction of travel i e push the fold switch toward the outside of the panel to fold...

Page 17: ...4 Spray Wyng II Boom Sections Sprayer Operation Figure B11 Wing In Boom Rest Figure B12 Folded Wing When one wing is folded the other wing will probably drop since the boom is then unbalanced Tilt the unfolded wing up to bring it back to level Single wing spraying should only be for short distances at slow speeds With the boom unfolded check along the length of the boom to assure that the boom is ...

Page 18: ...Fill Valve 3 Return Valve 4 Agitation Valve 5 Supply Line Strainer suction 6 Boom Flush Valve Initial Sprayer Check out Load about 300 gallons of clean water into the spray tank Add a few gallons of water to any other tanks such as the Handler or fresh water tank VersaTrail 1600 To add water to the spray tank remove the cap from the Main Tank Fill quick coupler and couple the supply hose Open spra...

Page 19: ...water tank is filled by inserting a supply hose through the fillwell on top of the tank Figure C5 Flushing boom with clean water Figure C6 Installing tip screen and spray tip Open ball valves to allow water to gravity flow through the system Check for any leaks Close all ball valves except the main ball valve between the spray tank and the pump It is important to flush the boom before installing t...

Page 20: ...sickness injury or possibly death Spraying solution can be loaded by either filling with a pre mixed solution or mixing the chemical and carrier on the sprayer Most trailer mounted sprayers have a Handler mix tank mounted on the trailer Remove the cap from the Quick Fill coupling on the Main Fill valve and attach the supply hose to the coupling Open the main fill ball valve and the supply line Fil...

Page 21: ... that the boom valves are closed Engage the pump The Handler system is equipped with a knife to puncture the chemical jugs for easy rinsing and proper disposal Set the chemical jug on the knife with enough force to puncture the jug Figure C14 Sprayer Operation Figure C10 Handler Tank In Stowed Position Figure C11 Handler Tank Lowered Ready To Fill Lock Pin Figure C12 Valve Setting For Educting Che...

Page 22: ... position when mixing operations are complete Sprayer Operation Agitation and Return Lines The trailer sprayers are equipped with an agitator and a return line to aid in mixing chemical and keeping it in suspension The agitator valve should be open for most spraying and mixing operations to keep the chemical in suspension The return valve should be opened to mix large volumes of chemical such as w...

Page 23: ...he folded sections on the controller in order to continue to spray with the unfolded boom sections Operating The Sprayer With the sprayer in the field unfold the boom as described on pages 11 12 The boom must always operate perpendicular to the ground Failure to do this can cause excessive yaw movement and can damage the boom Levelling Trailer Sprayers Adjust the drawbar clevis to level the spray ...

Page 24: ...Do not replace the shear bolt with a standard bolt Folded Outer Wing Spraying The Spray Wyng II 80 or 90 can be reduced to a 49 spraying width 100 boom 54 by folding the outer wings and turning off two sections of the five section boom plumbing Activate the combined outer fold switch on the control panel to fold unfold the outer wings Be aware that when the sprayer is operated with the breakaways ...

Page 25: ...the pump Keep tractor hydraulic level full for consistent pump operation Keep the agitator ball valve open and the return line ball valve closed or slightly open while spraying End Of The Day Procedure Some chemicals require the boom to be flushed at the end of the day to prevent corrosion in the pump or settling of chemical in other components Open the fresh water tank valve and close all other v...

Page 26: ...ainers and check tips for wear and damage 6 Open controller ball valves Allow the system to drain completely to prevent any parts from breaking due to freezing Loosen at least one cap from each boom section to allow any water inside the nozzle bodies to drain Check any fittings where water can collect and disconnect to allow drainage Reconnect all fittings and ensure tightness once system is drain...

Page 27: ... strainer on the suction side and tip strainers Wear chemical resistant rubber gloves when cleaning the system Failure to do so can cause sickness or death Read safety information provided by chemical manufacturer for proper handling procedures 1 Cleaning Suction Supply Line Strainer Close all ball valves Remove the strainer s cap and take out wire mesh screen Take care that the strainer O ring st...

Page 28: ...he cylinder pin and screw the clevis out as needed Adjusting Wing Relief Valve The Spray Wyng II boom is equipped with a relief valve for each side of the boom which works like an automatic reset A fast stop or high speed turn can cause one or both wings to swing forward As the sprayer moves through the field the natural action allows the relief valve to equalize the hydraulic fluid in the fold cy...

Page 29: ... The tilt cylinder raises the inner wing to an approximately 15º angle The wing should be level when the tilt cylinder is completely extended To adjust the wing extend the tilt cylinder Lower the complete boom till the tilt section is resting on a support such as a sawhorse Remove the pin from the cylinder clevis screw the clevis in or out as needed then replace the pin Maintenance Figure D7 Break...

Page 30: ...onal suspension will keep the boom level in most situations If the boom is not level when unfolded check it verify that mud or some other object is not weighing down one end of the boom or that the tilt cylinders are not totally extended The Spray Wyng II is equipped with a set of springs at the bottom of the pivot frame If the boom is not level loosen the jam nut on both sets of springs Tighten t...

Page 31: ... An optional axle is available for 120 160 spacing The 14 9xR46 tractor style tires can be adjusted through the full adjustment Optional 24 5x32 hi flotation tires can be spaced 92 160 Check that all people are clear of the trailer when the axle is moved in or out Failure to secure the frame to a solid support can result in the sprayer sliding off of the support causing severe injury or death to a...

Page 32: ...ub Assemblies Repack every year Walking Beam Pivot Grease every week Lubrication Recommended Lubrication Boom Suspension 1 grease zert Grease every week Inner Wing Tilt Hinge 3 grease zerts per hinge Grease daily ...

Page 33: ...29 Outer Wing Hinge 2 grease zerts per hinge Grease daily Hi Lift Linkage Grease every week 8 grease zerts Recommended Lubrication Lubrication ...

Page 34: ...functioning pump 8 Air leaking through open fresh water tank valve 1 Fill tank bleed air by removing top pump plug 2 Open ball valve 3 Clean strainer screen and inspect cap O ring 4 Replace suction hose 5 Tighten fittings and clamps Check for cracked or cut components Apply thread sealant to pipe threads 6 Close ball valve 7 See pump owner s manual or contact Wylie Spray Center 8 Close fresh water...

Page 35: ... one tip 1 Trash in tip orifice 2 Damaged tip orifice 3 Worn or damaged tip 1 Clean tip 2 3 Replace tip Spray solution not mixing well 1 Agitator closed 2 Clogged or damaged agitator 3 Chemical incompatibility 1 Open agitator ball valve 2 Replace agitator assembly 3 Mix a small sample in a 5 gal bucket first Boom not level 1 One end of boom weighted with mud etc 2 Tilt cylinders not set uniformly ...

Page 36: ...nsion from coil spring With one wing folded boom is unlevel 1 Unfolded wing not tilted 1 Tilt unfolded wing up until level Hi Lift linkage will not lower 1 Transport locks in place 1 Raise boom off transport locks remove locks and store on frame Boom bounces excessively 1 Excessive speed for ground conditions 1 Slow ground speed Boom bounces hard does not float 1 Nitrogen charged accumulator has l...