X-FLOC Minifant M99, Operating Manual

Page 1: ...ad the service and maintenance manual carefully before using the machine and take note of the safety instructions to avoid potential dangers Store the operating manual safely for future reference More...

Page 2: ...7 1 Pitched roof 15 3 7 2 Open blowing church dome 16 3 7 3 Dry injection of cotton insulation in to a wall 16 4 Maintenance 17 4 1 Summary 17 4 2 Maintenance work in detail 18 4 2 1 Drive motor and g...

Page 3: ...40 http www x floc com M99 minifant operating instructions Version M99E from 20 02 2014 Page 3 of 35 Illustration 17 DS pro model circuit diagram 22 Illustration 18 Assembly basic parts 30 Illustrati...

Page 4: ...ed when ready to operate in order to prevent improper operationby unqualified persons or children Do not use the machine on wet surfaces Do not place the machine on an unstable surface Serious injury...

Page 5: ...ufacturing must be externally moni tored The packing density must be less than 135 kg m3 The moisture content must be less than 15 based on mass Please note that different machine models have differen...

Page 6: ...to abra sion High operational safety levels with robust design X Floc GmbH offers reliable and fast after sales service for every machine purchased For tech nical questions or to find out more about...

Page 7: ...d hydraulics must be protected against unintentional operation When maintenance inspection or repair work is being carried out the power cable must be dis connected and the main switchsecured to pre v...

Page 8: ...lso be affected if the air filters have not been properly cleaned or if the clear section of the intake area is obstructed 2 19 Machine field of application The machine is designed for use on construc...

Page 9: ...rating instructions Version M99E from 20 02 2014 Page 9 of 35 Illustration 23 Airlock ventilation The pressure is balanced between the airlock chambers and the machine hopper see illustra tion Compres...

Page 10: ...M99E from 20 02 2014 Page 10 of 35 3 Directions for Use 3 1 Machine depiction The machine consists of the main components shown in Illustration 1u Hopper 2 Hopper top piece 3 Machine base 4 Airlock 5...

Page 11: ...nstruction Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 http www x floc com M99 minifant operating instructions Version M99E from 20 02 2014 Page 11 of 35 Illustration 26 Side view of main control pa...

Page 12: ...handles and at the same time pushing the base with your feet to bring it into a balanced position The machine must be positioned somewhere that fulfils the following criteria Solid level ground The gr...

Page 13: ...arm up the following adjustments are neces sary see Illustration page 10 Move the S1 switch to the manual operation position Move the S2 switch the the material posi tion 3 5 2 Manual operation For op...

Page 14: ...ation 32 Cable remote control and control cable 3 5 5 Material volume control The volume of material flow can be adjusted from the machine by adjusting the feed gate To do this the designated lever is...

Page 15: ...e machine can be operated forwards or in reverse by pressing the S4 button Warning For maintenance work the controls and the receiver must be disconnected from the machine remove the control plug from...

Page 16: ...n aver age vertical height of approx 15 m with a hose length of approx 40m in conjunction with a 2 terminator with the settings Material Level 6 8 Air 90 100 max power Processing rate of 270 kg h to 4...

Page 17: ...f the air intake is contaminated this may need to be carried out several times a day Pressure test Desired value 270 320 mbar Airlock gaskets check replace if the required minimum pressure is not reac...

Page 18: ...minutes use the following formula Number after the decimal place x 0 6 number of minutes Example 4 56 h would be 4 h and approx 34 minutes 4 2 4 Airlock The airlock chambers are sealed with lips seals...

Page 19: ...ines Construction Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 19 of 35 5 Electrical circuit diagram 5 1 M99 230V...

Page 20: ...achines Construction Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 20 of 35 5 2 M99 230V 3 6kW DS circuit diagram I...

Page 21: ...Renningen Engineering office Special machines Construction Tel 49 0 7159 80470 30 Fax 49 0 7159 80470 40 http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 21 of 35 I...

Page 22: ...ErF Std COS Cosinus Phi 0 76 0 77 SLP Slip compensation 7 100 rrS anticlockwise L2H nO PS2 2 preselection frequency allocation L3H nO SP2 2 preselection frequency 50 Hz 10 Hz Table 2 M99E 230V 3 6kW D...

Page 23: ...e problem must be resolved Before resolv ing the problem the following adjustments must be carried out in order to prevent uncontrolled machine operation Before opening the control panel box disconnec...

Page 24: ...onal blower or an amplifier station can be purchased from x floc 3 After how long or how many operating hours is a manufacturer service recommended We recommend a routine check every 100 operating hou...

Page 25: ...onnection with the receiver the red LED lights up If a button is pressed the green LED lights up 4 As long as the blower or the material flow is activated the green LED flashes at second intervals 5 I...

Page 26: ...are in serted incorrectly 7 1 4 Use of rechargeable batteries Since usually a set of alkali batteries is inexpensive available everywhere and lasts for far longer than 250 operating hours the use of r...

Page 27: ...ent reaching into danger zones with upper limbs EN 349 machine safety minimum clearance to avoid crushing of body parts The product identified above complies with the basic safety standards set out in...

Page 28: ...43 11 4 23 22 22 26 29 45 46 18 18 13 14 37 L 200mm L 660mm L 350mm 21 21 49 20 48 16 8 8 39 39 21 Pos Nr Menge Artikel Nr 1 1 4065 2 1 4066 3 1 4067 4 1 2271 5 1 4495 6 2 3125 7 1 1706 8 2 1499 9 1...

Page 29: ...se Minifant M99 E Art Nr 3436 Art Nr 3449 Zulufteinheit 2 4kW Minifant Serie E Pos Nr Menge Artikel Nr 1 1 3313 2 1 3450 3 1 3451 4 1 1383 Pos Nr Menge Artikel Nr 1 2 2206 2 2 3086 3 1 2201 4 1 2205 5...

Page 30: ...7159 80470 30 Fax 49 0 7159 80470 40 http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 30 of 35 102 103 Minifant M99 Art Nr 3432 101 104 100 103 Pos Nr Menge Artike...

Page 31: ...40 http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 31 of 35 106 102 109 107 Minifant M99 DS 105 104 100 101 Art Nr 3837 108 110 103 Pos Nr Menge Artikel Nr 100 1...

Page 32: ...http www x floc com M99 minifant operating instructions Version M99E 20 02 2014 Page 32 of 35 110 Art Nr 5416 111 102 107 112 113 104 105 100 108 Minifant M99 DS Pro 103 Pos Nr Menge Artikel Nr 100 1...

Page 33: ...W Electrical connection 230 V 16A PE N without 2 blowers 10A Operation FM radio remote control or cable controls With M99 230V 3 6kW DS Pro Bidirectional radio remote control FFB2000 or FFB2000 Pro Ra...

Page 34: ...Rotational speed 5 14 15 Pressure detection unit 17 Pressure test 4 17 18 Processing speed 6 Installation density 25 Injection 4 16 Remote control 14 15 Moisture content 5 25 Damp spray 15 Felt rings...

Page 35: ...c com M99 minifant operating instructions Version M99E 20 02 2014 Page 35 of 35 Power supply 2 7 17 18 23 34 Control cable 4 14 23 Controls 7 14 15 22 23 Technical data 4 8 26 34 Transport rack 2 6 12...