DANGER
HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This Freedom e-GEN System Installation Guide with XC PRO for OEM Installers is in addition to, and incorporates by reference, the relevant
product manuals for each product in the power system. After reviewing this guide you must read the relevant product manuals. Unless specified,
information on safety, specifications, installation, and operation is as shown in the primary documentation received with the product. Ensure you
are familiar with that information before proceeding.
Failure to followthese instructions will result in death orserious injury.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER (A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR
SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION; (B)
ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT,
INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY
SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND (C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY
LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION,
THE ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION
WHICH IS POSTED AT HTTP://WWW.XANTREX.COM.
NOTE
: Visit http://www.xantrex.com , click Products, select a Product category, select a Product, and search the Product Documents panel for a
translation of the English guide, if available.
Contact Information
Telephone:
+1-800-670-0707 / +1-408-987-6030
Email:
customerservice@xantrex.com,
http://www.xantrex.com/power-products-support/
Web:
http://www.xantrex.com
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Important Safety Information
READ AND SAVE THESE INSTRUCTIONS
Electrical equipment shall be installed, operated, serviced, and maintained only by qualified personnel.
Certain configuration tasks shall only be performed by qualified personnel in consultation with your local
utility and/or an authorized dealer. Servicing of batteries and the BMS shall only be performed or supervised
by qualified personnel with knowledge of lithium-ion batteries and their required precautions. Qualified
personnel have training, knowledge, and experience in:
• Installing electrical equipment
• Applying applicable installation codes
• Analyzing and reducing the hazards involved in performing electrical work
• Installing and configuring lithium-ion batteries
• Selecting and using Personal Protective Equipment (PPE)
No responsibility is assumed by Xantrex LLC for any consequences arising out of the use of this material.
DANGER
HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See
NFPA 70E or CSA Z462.
• Equipment shall only be installed and serviced by qualified electrical personnel.
• Never operate equipment energized with covers removed.
• Inverters are energized from multiple sources. Before removing covers of inverters and other equipment,
identify all sources, de-energize, lock-out and tag-out, and wait 2 minutes for circuits to discharge.
• Always use a properly rated voltage sensing device to confirm all circuits are de-energized.
Failure to follow these instructions will result in death or serious injury.
Battery Safety Information
DANGER
ARC FLASH
HAZARD
An arc flash is the light and heat produced from an electric arc supplied with sufficient electrical
energy to cause substantial damage, harm, fire, or injury.
An example of an arc flash event could be a direct short circuit caused by a metallic object such as a
tool bridging between the positive and negative of an energized circuit.
Refer to section 6 for
Arc Flash Energy Specifications
DANGER
HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Do not expose the Xantrex Battery to rain, snow, or liquid of any type. This battery pack is not suitable for
marine applications.
• The Xantrex Battery must be used with the Xantrex Battery Management System (BMS).
• Always wear proper PPE (safety glass and clothing) when working on the Xantrex Battery.
• Do not wear metallic items such as watches or bracelets when working on the battery. Use insulated tools
to prevent accidental short circuit.
• Do not short-circuit the battery.
• Do not expose the battery to flames.
• Do not step on the battery.
• Do not attempt to open or dismantle the Xantrex Battery. If the battery is damaged, do not touch the
corrosive electrolyte or powder. In case battery content comes in contact with skin or eyes, immediately
flush the affected area with large amount of clean water and seek medical help.
• When the battery is damaged, it can release harmful gases. Ensure the work environment is well-
ventilated.
• In case of fire, use only a Class ABC type (dry chemical) fire extinguisher. Water can be a dangerous
extinguishing medium for energized equipment because of the risk of electrical shock.
• Dispose of Xantrex Batteries through a local recycling center. Do not mix batteries with other wastes.
Contact your local recycling center for proper disposal information.
Failure to follow these instructions will result in death or serious injury.
WARNING
RISK OF PERSONAL INJURY OR EQUIPMENT DAMAGE
• The Xantrex Battery must be mounted upright on a horizontal plane. Always follow the manufacturer’s
mounting instructions.
• Make sure the Xantrex Battery is fastened and secured. The battery is heavy and can become a crush
hazard if not secured properly.
• Do not install the Xantrex Battery under the engine hood or in an environment where the ambient
temperature exceeds 113°F (45°C).
• You must install and use the required battery disconnect, fuses and fuseholders. Replace expended
fuses with fuses of the same specifications.
• Do not use stainless lugs on the BMS terminals or on any high-current terminals.
• Always use proper lifting techniques when handling the Xantrex Battery.
Failure to followthese instructions can result in personal injury and/ordamage to equipment and may void the
warranty.
System Safety Information
WARNING
HAZARD OF ELECTRIC SHOCK, FIRE, OR PERSONAL INJURY
• Do not expose any of the equipment to rain, snow, or liquids of any type. Products in the system are
designed for indoor use only.
• Do not obstruct the air ventilation openings on the system devices. Do not install or operate any of the
system devices in compartment containing flammable materials or in locations that require ignition-
protected equipment.
• Make sure that existing wiring is in good condition and that wires/cables are not undersized.
• Make sure that all DC and AC connections are properly tightened (to the correct torque specified by the
manufacturer) and secured.
• Do not operate the inverter and other equipment with damaged or substandard wiring.
• Equipment such as the inverter must be provided with an equipment-grounding conductor connected to
the AC input ground as well as a DC enclosure grounding conductor connecting the inverter chassis to
the vehicle chassis.
Failure to follow these instructions can result in death or serious injury.
WARNING
HAZARD OF ELECTRIC SHOCK, FIRE, OR PERSONAL INJURY
• Install means of disconnection from all power sources, such as, AC and DC circuit breakers.
• Make sure that terminal covers are installed and there are no exposed conductors.
• Make sure the second alternator’s temperature sensor is properly installed.
Failure to follow these instructions can result in death or serious injury.
CAUTION
RISK OF PERSONAL INJURY OR EQUIPMENT DAMAGE
• Use the right tools for the job. Use of improper tools may result in damage to equipment and personal
injury.
• Verify the weight-bearing capacities of the compartments where the system devices will be mounted and
installed.
• Do not lift heavy equipment by yourself. Use two or more people to lift and mount heavy equipment such
as the inverter and battery. Use proper lifting techniques during installation to prevent injury and
equipment damage.
• Mount and fasten all devices securely according to their installation guides.
Failure to follow these instructions can result in personal injury and/or damage to equipment
and may void the warranty.
NOTICE
RISK OF BATTERY DAMAGE
• Observe proper polarity.
• Observe proper storage technique. Store the battery within the temperature and humidity specified by
the manufacturer.
Failure to followthese instructions can result in damage to battery and may void the warranty.
.
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Introduction
The Freedom e-GEN System Installation Guide with XC PRO for OEM Installers provides a
system overview and installation instructions of a complete power solution that includes:
l
a Freedom XC PRO Inverter/Charger for power conversion,
l
a vehicle’s second alternator and regulator kit as a power source, and
l
a Xantrex Battery with Xantrex BMS for energy storage
This system installation guide is intended to be used by qualified installers. This document
provides you as much detail as possible to guide you through the installation process;
however, this is not a comprehensive, all-in-one guide. You must read the relevant product
manuals that come with each of the system devices and understand the information in
those manuals about safety, specification, installation and operation.
It is the installer's responsibility to ensure the installation is carried out in a safe manner
and the end-installation is compliant to applicable code standards.
* Some systems may come with a Freedom XC PRO Communications Harness
975-1027-01-01 Rev A
Jan 2021
Copyright © 2021 Xantrex LLC. All Rights Reserved.
All trademarks are owned by Xantrex LLC and its affiliates.
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Freedom e-GEN System Installation Guide with XC PRO for OEM Installers
http://www.xantrex.com
