Xmart 10KEX, User Manual

Page 1: ...ENGLISH VER 150610 TOWER AND RACK UPS USER MANUAL DOUBLE CONVERSION UPS ...

Page 2: ...property of XMART This manual Information cannot be copied or distributed totally or partially without written approval of XMART XMART can introduce modifications in their products or manuals without further notice XMART is not responsible of mistakes or missing information in this manual XMART is not responsible for wrong use a third part can do of this information Trademarks and logos in this ma...

Page 3: ...C LINES CONFIGURATION AC TERMINAL BLOCKS EXTERNAL BATTERY CONNECTION 5 UPS INSTALLATION PARALLEL UPS TERMINAL BLOCK GENERAL COMMENTS UPS AC LINES CONNECTION PARALLEL CONTROL CABLES CONNECTION 6 START UP SINGLE UPS INSPECTION BEFORE START UP SINGLE UPS START UP PROCEDURE 7 START UP PARALLEL UPS REQUIREMENTS FOR PARALLEL UPS SYSTEMS INSPECTION BEFORE START UP PARALLL UPS START UP PROCEDURE 8 OPERATI...

Page 4: ... There are dangerous voltages in DC Direct Current Capacitors Please Check Capacitor location in Figure 8 4 1 Wait at least 10 minutes after turning off UPS before opening it to access inside DANGER Power off UPS and unplugged it from AC Line before opening it to Access inside this unit CAUTION Before starting the opening procedure remove all jewelry and metallic objects such as Rings Watches Brac...

Page 5: ...equency Magnetic Field IEC EN 61000 4 8 Level 4 EMS Low Freq Signals IEC EN 61000 2 2 EMS ESD IEC EN 61000 4 2 Level 4 EMS RS IEC EN 61000 4 3 Level 3 EMS EFT IEC EN 61000 4 4 Level 4 EMS SURGE IEC EN 61000 4 5 Level 4 EMS CS IEC EN 61000 4 6 Level 3 TRANSPORTATION ETS 300019 2 2 class2 3 CERTIFICATION CE IP PROTECTION IP20 This product has been designed to operate in industrial and commercial app...

Page 6: ...PS 6KEX 10KEX ISOTX for RACK UPS is an optional external module can be connected at any moment to the UPS Model Internal Batteries Ext Batt Connector Isolation Transformer 6KEX 10KEX Y Y No 6KEX 10KEX ISOTX Y Y Y Rack 6KEX 10KEX in separate module Y Note A Note A ISOTX module for Rack UPS is an accessory available in a separate optional 3U height module EXTERNAL BATTERIES EX model ups also support...

Page 7: ...Bypass Switch Interruptor Bypass 3 EPO Emergency Stop Parada Emergencia 10 AC Input Breaker Breaker Entrada AC 4 Share Current for parallel UPS para UPS paralelas 11 FAN ISOTX Ventilación para ISOTX 5 Parallel Port for parallel UPS para UPS paralelas 12 Terminal block cover Tapa Regleta Conexiones 6 SNMP 13 EXBATT connector Conector Baterías Externas 15 AC INPUT ENTRADA AC 16 AC Output 1 Salida AC...

Page 8: ...ptor Bypass 3 EPO Emergency Stop Parada Emergencia 10 AC Input Breaker Breaker Entrada AC 4 Share Current for parallel UPS para UPS paralelas 11 FAN ISOTX Ventilación para ISOTX 5 Parallel Port for parallel UPS para UPS paralelas 12 Terminal block cover Tapa Regleta Conexiones 6 SNMP 13 EXBATT connector Conector Baterías Externas 15 AC INPUT ENTRADA AC 18 Isolated Output 1 Salida Aislada No 1 120V...

Page 9: ...1 RS 232 2 USB 3 EPO Emergency Power Off 4 Share Current Port for parallel function 5 Parallel Port for parallel function 6 SNMP Intelligent Slot 7 Cooling Fans 8 External Bypass Switch port MBS port 10 Main AC Input Breaker 13 Terminal Block Cover 14 TB AC output 16 DC Connector for external batteries 17 TB AC Input 18 TB Ground BATTERY MODULE 16 DC Connectors 19 DC Breaker UPS MODULE BATTERY MOD...

Page 10: ... technical requirements described by this manual In that case end user electrical contractor must be sure to comply with all related local electrical regulations and directives WARNING Power lines must be protected by protection devices against over current breakers or leak currents with capacity and technology appropriate to effectively accomplish its function Moreover installation grounding must...

Page 11: ...ver rise over 35 ºC Batteries life shortens over 25 ºC Installation site must be dry fresh free of dust fibers and any other objects conductors or not suspended in the air that could get into the UPS thru the ventilation system Fan Do not block UPS ventilations UPS INPUT AND OUTPUT POWER LINES PROTECTION AC LINES PROTECTIONS DEVICES All UPS Inputs and outputs must be protected by circuit breakers ...

Page 12: ...ided with rack cabinets If not UPS distributor can provide original telescopic guides as optional accessory Small black handles included with the UPS are only for locking purposes UPS cannot be supported only by these handles Figure 1 Original telescopic guides can be provided as optional accessory if it is required Figure 2 Rack cabinet must include L shape guide to support UPS Figure 3 4 Handles...

Page 13: ...ntilation and it will allow service UPS when required Do not put any object on the UPS do not apply any force over UPS Do not cover UPS ventilation ELECTRICAL REQUIREMENTS MANDATORY All Power lines must be protected by magneto thermal protection devices against over current breakers with capacity and technology appropriate to effectively accomplish its function as indicated in this manual Moreover...

Page 14: ...iring min size 8 AWG 10 mm2 ISOTX UNIQUE OUTPUT 1 x 120Vac 100 Watts SEPARE OUTPUTS 2 x 120Vac 50 Watts C U 6KVA con ISOTX Output 110 220V Unique Output Capacity 6000VA 4800W Output Voltage 120Vac AC Breaker 80A Curve D Max Nominal Current 70A Wiring min size 6AWG 16 mm2 VA W per Output 3000VA 2400W Output Voltage 120Vac AC Breaker 40A Curve D Max Nominal Current 36A Wiring min size 10AWG 6 mm2 10...

Page 15: ... Tower Rack 6K 10K ISOTX 15 LEAK CURRENT PROTECTION In many countries now a day it is legally required to install protections against current leakage to protect human beings in cases of leaks o discharges to ground It is responsibility of the end user and or electrical contractor selecting and including these protection devices in the electrical circuit of the UPS ...

Page 16: ...o plug UPS to AC Line as usually ratings of this kind of outlets are not enough to power 6KVA UPS UPS Input wire must be connected by breaker protected line to electric panel board UPS Input and Output Connection Connect input and output ground wires to proper place on the UPS chassis on both sides of terminal blocks Ground wires must be FIRST to be connected and LAST to be disconnected Connect UP...

Page 17: ..._____________________________________ 20150610 Tower Rack 6K 10K ISOTX 17 ISOTX UPS MODEL CAN BE CONFIGURED IN 3 DIFFERENT MANNERS 1 TWO separate 110Vac isolated outputs Each 50 of total UPS capacity 2 ONE 110Vac output Output Power 100 UPS Total Capacity 3 ONE 220Vac Isolated Output Output Power 100 UPS Total Capacity ...

Page 18: ...___________________________________________________ 20150610 Tower Rack 6K 10K ISOTX 18 RACK TYPE UPS 6 10K Optional ISOTX Module for RACK UPS 6 10K ISOTX module is optional accessory rack module UPS AC output must be connected to ISOTX input as indicated ISOTX outputs can be configured as tower UPS models ...

Page 19: ...TION PROCEDURE UPS Tower type 1 Check all DC breakers are in OFF position 2 Remove all DC connector covers in UPS and EXBATT cabinets 3 Using appropriate cable supplied with the EXBATT connect UPS with EXBATT 1 In case of more than 1 EXBATT connect EXBATT 1 with EXBATT 2 and so on until last EXBATT 4 Activate DC breakers one by one in EXBATT cabinets to connect EXBATT batteries with internal UPS M...

Page 20: ...is kind of outlets are not enough to power 6KVA UPS UPS Input wire must be connected directly to electric panel board UPS INPUT AND OUTPUT CONNECTIONS Connect input and output ground wires to proper place on the UPS chassis on both sides of terminal blocks Ground wires must be FIRST to be connected and LAST to be disconnected Refer to Figures 3A and 3B a Grounding Wires Connect AC Input and Output...

Page 21: ...UPS 6K 10K ENGLISH ______________________________________________________________________________________________________________________ 20150610 Tower Rack 6K 10K ISOTX 21 MODEL 6K 10KEX PARALLEL UPS AC LINES CONNECTION ...

Page 22: ...S 6K 10K ENGLISH ______________________________________________________________________________________________________________________ 20150610 Tower Rack 6K 10K ISOTX 22 MODEL 6K 10K ISOTX PARALLEL UPS AC LINES CONNECTION ...

Page 23: ...TIMA UPS 6K 10K ENGLISH ______________________________________________________________________________________________________________________ 20150610 Tower Rack 6K 10K ISOTX 23 PARALLEL UPS CONTROL WIRES CONNECTION ...

Page 24: ...URE 1 Make sure all equipments connected to UPS are off 2 Power AC input at electrical panel board by setting input AC Lines Circuit Breaker to ON 3 Put Battery Bank breaker to ON Only for Ex Models If using external battery pack 4 Put AC INPUT Breaker to ON in UPS rear panel 5 LCD in front panel starts to show bypass mode UPS Outputs are powered although UPS is off because it is on By Pass mode A...

Page 25: ... by activation of Emergency Switch which must be Normally Closed type in order to guarantee that UPS will shut down when circuit opens 5 Check Maintenance Bypass Switch MBS located in UPS rear panel is in UPS position and its cover is duly installed 6 Make sure all external protection devices in input and output lines are in open OFF position 7 Check control parallel cables are connected according...

Page 26: ...of LCD 12 All UPS will go to NORMAL Online mode at same time 13 Before setting to ON all external output breakers please revise AC voltage output on each UPS Please measure AC output voltage using a digital multi meter and confirm all output voltages are similar Maximum acceptable deviation should be 3Vac or lower Typically 1Vac If output voltage values are higher than 3Vac we suggest to adjust th...

Page 27: ...rks as ESCAPE key when LCD is in configuration menu mode TEST UP BATTERY TEST By selecting TEST key UPS enters into battery test mode during 10s UP It Works as UP key when LCD is in configuration menu mode MUTE DOWN ALARM MUTE It mutes alarm beep in progress DOWN It Works as DOWN key when LCD is in configuration menu mode TEST UP MUTE DOWN Simultaneous Activation CONFIGURATION MODE When these 2 ke...

Page 28: ...y alarms error icons 2 ELAPSED TIMER When UPS switches to battery mode elapsed time during battery mode is displayed in Hours Minutes Seconds 3 ERROR ALARM CODE In case of alarm or error 2 digits code is displayed in this section to describe the kind of error or alarm Revise error and alarm codes tables in this manual 4 BEEP STATUS It shows if audible alarm buzzer is active or muted 5 LOAD INFORMA...

Page 29: ... with AC Line directly If under this mode UPS detects AC input is out of acceptable range it enters into Normal Online mode If an AC failure occurs under ECO mode the UPS s inverter starts working draining energy from batteries There is a transfer time of 4 ms typical This mode is configured and activated from LCD panel There is specific input voltage range and input frequency range to configure f...

Page 30: ...ed by inverter FREQUENCY CONVERTER FUNCTION CF CF function enable to generate output frequency as selected IMPORTANT NOTE When CF is activated bypass mode is automatically disable and maximum power output is de rated to 60 of standard maximum power output BATTERY MODE When AC input source is out of range Ups goes to battery mode to supply output from taking energy from batteries BYPASS If UPS is o...

Page 31: ...t have their own external protections to allow total electrical isolation 6 There must be enough physical room to allow comfortable access to all UPS of the system Note if any of the above requirements cannot be complied below procedure must not be performed In case all requirements can be complied proceed as follow 1 Power off selected UPS by OFF button in front panel Note OFF button must be sele...

Page 32: ...Disable 6 Voltage Range for ECO mode 7 Frequency Range ECO mode 8 BYPASS mode 9 Battery Backup Security Time 10 Programmable Output note 1 11 Programmable Output Settings note 1 11 NO Battery startup function 13 Battery Voltage adjustment 14 Battery Charger Voltage adjustment 15 UPS output voltage adjustment configurable parameter according to each UPS working mode note 1 In ISOTX models function ...

Page 33: ... Automatic Under this mode output frequency is selected according to input frequency 50Hz if input is 46Hz y 54Hz and 60Hz if input is 56Hz y 64Hz ATO mode is factory default value Parameter 3 Frequency Mode Adjusting parameter 3 can be selected CF Mode which is frequency converter mode or NCF in NON converter mode CF This mode allows fixing a fixed output frequency in parameter 2 NCF This mode al...

Page 34: ...s before trying to enable it If ECO mode is disable next programs 06 and 07 don t need to be configured 06 ECO MODE Input Voltage Range LCD Parameter 2 Sets acceptable low voltage limit Parameter 3 Sets acceptable low voltage limit 07 ECO MODE Frequency Input Range LCD Parameter 2 It sets low frequency acceptable value in ECO mode For 50 Hz system 46 0Hz 48 0Hz For 60 Hz system 56 0Hz 58 0Hz Param...

Page 35: ...utputs OFF ATO This option allows programmable outputs to turn off when timer value is reached or very low voltage level whatever occurs first 11 PROGRAMMABLE OUTPUTS CONFIGURATION LCD Parameter 2 001 Menu for timer setting Parameter 3 Shutdown time in minutes Timer can be set from 0 to 300 min Parameter 2 002 Menu for minimum battery voltage level setting Parameter 3 Shutdown voltage in V Minimum...

Page 36: ...HIS FACTORY SET VALUE 14 BATTERY CHARGER ADJUSTMENT LCD Parameter 2 Select Add or Sub for adjusting battery charger voltage Add or Reduce Parameter 3 available adjustment value is from 0V a 9 9V Factory set value is 0Vdc NOTE Before changing this value batteries must be disconnected from UPS so that charger output voltage can be measured without batteries interference WE STRONGLY RECOMMEND TO NOT ...

Page 37: ...uit 24 Inverter Relay Short Circuit 28 Battery connection problem BATT FAULT 35 Parallel Communication problem 36 UPS Output Short Circuit 41 HIGH Temperature 42 CPU communication problem 43 UPS Output Overload OVER LOAD ALARM CODES ON LCD ALARM DESCRIPTION BEEP Sec LOW BATT Low Battery 1 beep s OVER LOAD UPS Overload High power consumption in Watts at UPS output 2 beep s BATT FAULT Batteries disc...

Page 38: ...ure Batteries and charger must be inspected by qualified personnel Code 28 Active Continuous beep Very low voltage at batteries or charger failure Batteries and charger must be inspected by qualified personnel Intermittent 2 beeps per second UPS overloaded Disconnect devices from UPS outlets until solving overload Intermittent 2 beeps per second By Pass activated UPS overloaded UPS has changed to ...

Page 39: ...ete Ext Charging Amps Corriente de Carga Charging Voltage Voltaje Cargador 2 0 A Max 273 0 VDC 96 92 EX ISO 90 86 EX ISO 88 84 EX ISO Depending on external battery configuration depende de cantidad de baterías Rack with separated BATT module only 1 Batt Mode Modo Batería 50 Hz 0 1 Hz 60 Hz 0 1 Hz 3 1 100 load 0 ms Sine Wave Sinusoidal Pura 40 70 Hz 1 Phase Ground 1 Fase Tierra 0 99 100 load p 10 1...

Page 40: ...mador de aislamiento con salida dual 2 x 110Vac Rack 6K 10K UPS Battery 3rd optional cab for ISOTX Rack 6K 10K UPS Baterías 3er por opción Transf ISO opcional Specifications may change without further notice Por motivos comerciales técnicos las especificaciones pueden cambiar sin previo aviso 124 124 83 Small Pallet 73x39x82 3 cm Small Pallet 73x39x107 4 cm Specifications can be modified to comply...

Page 41: ...andling fee if returned product is free of failure or it is out of warranty because any of the reasons described in this warranty 6 If product is out of warranty a reparation proposal will be sent to the user for his approval If proposal is not accepted service center will keep product available for the user during 60 continuous days After this period product would be disposed and user will not be...