Xtreme Power Conversion 1100VA P80 Series, User & Installation Manual

Page 1: ...P80 Pure Sine Wave Line Interactive UPS 800VA 1100VA 1500VA 2200VA 3000VA Models User Installation Manual www xpcc com 2016 Xtreme Power Conversion Corporation All rights reserved Rev 6 29 16 ...

Page 2: ...lation and Setup 5 Rear Panel View 6 Operating Principle 6 Install the UPS 7 Setup the UPS 10 Battery Replacement 12 Battery Kit Assembly 15 Operations 19 Button Operation 19 LCDPanel 20 Audible Alarms 21 Abbreviations in LCD Display 22 UPS Setting 22 Operating Mode Description 26 Fault Reference Codes 27 Warning Indicators 27 Troubleshooting 28 Storage Maintenance 29 Operation 29 Storage 29 Speci...

Page 3: ... Xtreme Power Conversion Limited Warranty 32 Xtreme Power Conversion Load Protection Policy 33 Appendix A P90 BP48 P90 BP72 User Guide 36 Important Safety Instructions 36 Product Overview and Setup 36 Type of Battery Required 38 Battery Replacement 38 WiringDiagram 43 Storage Maintenance 45 ...

Page 4: ...must be easily accessible and close to the UPS system Please use only VDE tested CE marked mains cable e g the mains cable of your computer to connect the UPS system to the building wiring outlet shockproof outlet Please use only VDE tested CE marked power cables to connect the loads to the UPS system When installing the equipment it should ensure that the sum of the leakage current of the UPS and...

Page 5: ...t no voltage is present Batteries may cause electric shock and have a high short circuit current Please take the precautionary measures specified below and any other measures necessary when working with batteries Remove wristwatches rings and other metal objects Use only tools with insulated grips and handles When changing batteries install the same number and same type of batteries Do not attempt...

Page 6: ... Input circuit breaker 5 Network Fax Modem surge protection 6 Emergency power off function connector EPO 7 USB communication port 8 RS 232 communication port 9 SNMP intelligent slot 10 External battery connector Operating Principle The operating principle of the UPS is shown as below EMI RFI Filters Battery Charger Battery DC to DC Converter Inverter AVR TX Output The UPS is composed of mains inpu...

Page 7: ... Supply Install the UPS For safety consideration the UPS is shipped out from factory without connecting battery wires Before install the UPS please follow below steps to re connect battery wires first Step 1 Remove front panel Step 2 Connect the AC input and re connect battery wires ...

Page 8: ... Manual Page 8 Uninterruptible Power Supply Step 3 Put the front panel back to the unit Rack mount Installation CAUTION Do NOT use the mounting brackets to lift the unit The mounting brackets are only for securing the unit to the rack Step 1 Step 2 ...

Page 9: ...Xtreme Power Conversion Corporation P80 User s Manual Page 9 Uninterruptible Power Supply Tower Installation Step 1 Step 2 Step 3 ...

Page 10: ...tion connection Communication ports USB port RS 232 port Intelligent slot To allow for unattended UPS shutdown start up and status monitoring connect the communication cable one end to the USB RS 232 port and the other to the communication port of your PC With the monitoring software installed you can schedule UPS shutdown start up and monitor UPS status through PC The UPS is equipped with intelli...

Page 11: ...to External Battery shall be installed by SERVICE PERSONNEL only NOTE It s only allowed to connect external battery boxes up to 1 units Step 7 Turn on the UPS Press the ON Mute button on the front panel for two seconds to power on the UPS Note The battery charges fully during the first five hours of normal operation Do not expect full battery run capability during this initial charge period Step 8...

Page 12: ...ll appear as an orange plug icon located in the system tray near the clock Battery Replacement NOTICE This UPS is equipped with internal batteries and only service person can replace the batteries CAUTION Consider all warnings cautions and notes before replacing batteries Note Upon battery disconnection equipment is not protected from power outages Step 1 Remove front panel Step 2 Disconnect batte...

Page 13: ...sion Corporation P80 User s Manual Page 13 Uninterruptible Power Supply Step 3 Pull out the battery box by removing two screws on the front panel Step 4 Remove the top cover of battery box and replace the inside batteries ...

Page 14: ...onversion Corporation P80 User s Manual Page 14 Uninterruptible Power Supply Step 5 After replacing the batteries put the battery box back to original location and screw it tightly Step 6 Re connect the battery wires ...

Page 15: ...the front panel back to the unit Battery Kit Assembly NOTICE Please assemble battery kit first before installing it inside of UPS Please select correct battery kit proce dure below to assemble it Two Battery Kit Step 1 Remove adhesive tapes Step 2 Connect all battery terminals by following below diagram ...

Page 16: ...tible Power Supply Step 3 Put assembled battery packs on one side of plastic shells and insert one more defect battery on the space Step 4 Cover the other side of plastic shell as below chart Then battery kit is fully assembled Four Battery Kit Step 1 Remove adhesive tapes ...

Page 17: ...e 17 Uninterruptible Power Supply Step 2 Connect all battery terminals by following below diagram Step 3 Put assembled battery packs on one side of plastic shells Step 4 Cover the other side of plastic shell as below chart Then battery kit is fully assembled ...

Page 18: ...tion P80 User s Manual Page 18 Uninterruptible Power Supply Six Battery Kit Step 1 Remove adhesive tapes Step 2 Connect all battery terminals by following below diagram Step 3 Put assembled battery packs on one side of plastic shells ...

Page 19: ...UPS setting mode Switch to UPS self test mode Press and hold ON Mute button for 3 seconds to enter UPS self testing while in AC mode OFF ENTER Button Turn off the UPS Press and hold this button at least 2 seconds to turn off the UPS Confirm selection key Press this button to confirm selection in UPS setting mode SELECT Button Switch LCD message Press this button to change the LCD message for input...

Page 20: ...tus Backup time info Input output and Battery info Warning Fault info Setting operation Battery info Display Function Backup Time Information Indicates the backup time in pie chart Indicates the backup time in numbers H hours M minutes Warning Fault Information Indicates that the warning and fault occurs Indicates the warning fault codes which are listed in detail in this manual Setting Operation ...

Page 21: ...able management outlets are working Indicates that the UPS alarm is disabled Indicates the UPS powers the output directly from the mains Indicates the battery charger is working Indicates the UPS is working in boost mode Indicates the UPS is working in buck mode Battery Information Indicates the Battery level by 0 25 26 50 51 75 and 76 100 Indicates low battery Indicates there is something wrong w...

Page 22: ...S Disable ESC Escape ON ON OK OK EP EPO TP Temperature CH Charger RAC Rack display TOE Tower display SF Site Fault EE EEPROM error BR Battery Replacement UPS Setting Parameters 1 Parameters 2 There are two parameters to set up the UPS Parameter 1 For program alternatives Refer to below table for details Parameter 2 For setting options or values for each program ...

Page 23: ...esents output voltage as 115VAC 120 presents output voltage as 120VAC Defualt 127 presents output voltage as 127VAC 02 Programmable Outlets Enable Disable Interface Setting ENA Programmable outlets enable Default DIS Programmable outlets disable 03 Programmable Outlets Setting Interface Setting Setting the backup time limit in minutes from 0 999 for programmable outlets which connect to non critic...

Page 24: ...uper charger 05 LCD Display Direction Setting Interface Setting RAC the LCD display is horizontal TOE the LCD display is vertical 06 Autonomy Limitation Setting Interface Setting Parameter 2 Set up backup time on battery mode for general outlets 0 999 setting the backup time in minutes from 0 999 for general outlets on battery mode DIS Disable the autonomy limitation and the backup time will depen...

Page 25: ...ton for 3 seconds to enter Setting mode Step 3 Press the Up button ON MUTE to switch to 02 of program list Then press Enter button to enter value setting of parameter 2 Press the Up button to change the value to ENA to enable the program mable outlet function Then press Enter button again to confirm the setting Step 4 Press the Up button ON MUTE again to switch to 03 of program list Then press Ent...

Page 26: ...en battery is fully charged the fan will stop working for energy saving Buck mode when AC is normal When the input voltage is higher than the voltage regu lation range but lower than high loss point the buck AVR will be activated Boost mode when AC is normal When the input voltage is lower than the voltage regu lation range but higher than low loss point the boost AVR will be activated Battery mod...

Page 27: ...e too high 27 X Bus under 03 x Battery voltage too low 28 Inverter soft start fail 11 x Over temperature 41 X Inverter voltage high 12 x Overload 43 Inverter voltage Low 13 x Charger failure 45 X Warning Indicators Warning Icon flashing Alarm Low battery Sounds every 2 seconds Overload Sounds every second Battery not connected Sounds every 2 seconds Overcharge Sounds every 2 seconds Site wiring fa...

Page 28: ...t are reversed Have a qualified electrician correct the input receptacle wiring The icon and are flashing on LCD display and alarm is sounding every second The internal battery is incorrectly connected Check to make sure all batteries are properly connected Fault code is shown as 27 and the icon is showing on LCD display and alarm is continuously sound ing Battery voltage is too high or the charge...

Page 29: ...user serviceable parts If the battery service life 3 5 years at 25 C ambient tempera ture has been exceeded the batteries must be replaced In this case please contact your dealer Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material Storage Before storing charge the UPS at least 5 hours Store the UPS covered and upright i...

Page 30: ...SICAL Dimensions W x D x H 17 2 x 16 1 x 3 5 in 17 2 x 20 1 x 3 5 in 17 2 x 24 8 x 3 5 in Weight 29 3 lbs 28 7 lbs 44 7 lbs 63 7 lbs 61 9 lbs Line cord 6 ft 5 15P 6 ft 5 15P 6 ft 5 15P 6 ft 5 20P 6 ft L5 30P Receptacles 8 NEMA 5 15R 8 NEMA 5 15 20R OPTIONAL Model number N A BP48 BP72 BATTERY PACKS Dimensions W x D x H N A 17 2 x 18 9 x 3 5 in 17 2 x 23 6 x 3 5 in Weight N A 74 6 lbs 104 4 lbs Batt...

Page 31: ...ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original packaging is no longer available ask the...

Page 32: ...uipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifi cations or c the equipment has been used or stored in a manner contrary to the equipment s operating manual ...

Page 33: ...rotected for the term of the XPC Limited Warranty against certain losses caused by a Power Disturbance for properly connected electronic equipment referred to as the Connected Equipment subject to certain terms and conditions provided below This policy applies only to the original purchaser of the Product If the Product is transferred or sold to another person or entity this policy is void Load Pr...

Page 34: ...iscretion that the Product has been tampered with or altered in any way What is Not Covered Under the Load Protection Policy The following damage is not covered by this Policy 1 Restoration of lost data and reinstallation of software 2 Damage from a cause other than AC power line transients except for damage due to telephone line Local Area Network or CATV transients which is covered only if the P...

Page 35: ...wer Disturbance XPC will in its sole discretion issue payment to the Purchaser for either the cost of repair of the Connected Equipment or the Fair Market Value of the damaged Connected Equipment up to the dollar limits stated above XPC reserves the right to require the Purchaser to transfer title and deliver the Connected Equipment to XPC if it chooses to reimburse the Purchaser for the fair mark...

Page 36: ...box enclosure The battery will discharge naturally if the system is unused for a period of time It should be recharged every 2 3 months if unused If this is not done then the warranty will be null and void During normal operation the batteries will automatically remain in charged condition Servicing of batteries should be performed or supervised by trained personnel with knowledge of batter ies an...

Page 37: ...s necessary to select a proper environment to install the unit in order to minimize the possibility of damage to the battery box and extend the life of the batteries Please follow the instructions below 1 Keep at least 20cm 8 inches clearance from the rear panel of the unit from the wall or other obstructions 2 Do not block the air flow to the ventilation openings of the unit 3 Please ensure the i...

Page 38: ...ned to operate with the following types of batteries 48V 9Ah Version 4 pieces of 12V 9Ah batteries per string 72V 9Ah Version 6 pieces of 12V 9Ah batteries per string Battery Replacement If your battery box is not installed with batteries please follow proper procedure to put batteries inside of unit NOTE MAKE SURE THAT THE BATTERY BOX IS DISCONNECTED FROM THE UPS BEFORE PERFORMING THE FOLLOW ING ...

Page 39: ...t panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel by removing the 2 screw present Step 4 Remove the metal top cover of the battery box by unscrewing 8 screws present on the two sides 4 on the right side and 4 on the left side 3 screws on the top and 4 screws on the back side ...

Page 40: ...re on the battery hold down brackets on the right side of the battery box Step 6 Now it is possible to put all batteries inside the unit by following the below picture the following drawing are indicates the wire fastener positions for the correct battery placement Note To install the second string of batteries repeat the same procedure on the right side of battery box Step 7 Connect all batteries...

Page 41: ...anel and secure it with screws Step 10 Connect the battery box to the UPS P90 BP72 Step 1 Open the package and place the battery box on a horizontal plane Step 2 Remove the removable front panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel by removing 2 screw present Step 4 Remove the metal top cover of the battery box by unscrewing 8 screws present o...

Page 42: ... side of battery box Step 6 Now it is possible to put the batteries inside following below picture in the following drawing are indicated the fasten positions for the correct batteries placing Note To install the second string of batteries repeat the same procedure on the right side of battery box Step 7 Connect all batteries following the wiring diagram shown in next chapter Step 8 Put all batter...

Page 43: ...Step 9 Put the metal top cover back on the unit Close the front fixing plate and the two parts of the front panel and secure it with screws Step 10 Connect the battery box to the UPS Wiring Diagram P90 BP48 BattLinkPCBA BattLinkPCBA Breaker 1stbatterybench 2nd batterybench RED RED BLACK BLACK ...

Page 44: ...280M M 220MM 4 260MM 300MM Note The cable connection from the external battery connector to PCB is already present inside the battery box All the other cable connections should be made in accordance with the above wiring diagram P90 BP72 BattLinkPCBA BattLinkPCBA Breaker 1stbatterybench 2nd batterybench RED RED BLACK BLACK ...

Page 45: ...ble parts If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced In this case please contact your dealer Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material Storage Before storing charge the unit 4 hours Store the unit covered and upright in a cool dry location...