Xtreme Power Conversion XBDM, User & Installation Manual

Page 1: ...www xpcc com 2013 Xtreme Power Conversion Corporation All rights reserved BYPASS DISTRIBUTION MODULE XBDM USER INSTALLATION MANUAL ...

Page 2: ...ING 12 Initial Connection and Startup Sequence 12 USER S OPERATIONS 15 Normal Operation 16 Bypass Operation 16 SPECIFICATIONS 19 SHIPPING LIST 20 OBTAINING SERVICE 21 XTREME POWER CONVERSION XPC CORPORATION LIMITED WARRANTY 22 Thank you for selecting this bypass distribution module It is designed to work in conjunction with a UPS to provide you with protection for connected equipment Please read t...

Page 3: ... maximum safety and performance Included is information on customer support and service If you experience a problem with the XBDM please contact technical support WARNING Incorrect installation operation and or modifications made to the XBDM will void the manufactures warranty Xtreme Power Conversion is not liable for personnel or equipment damages as a result ...

Page 4: ...emove cover No user serviceable parts inside Refer servicing to qualified service personnel WARNING Unit intended for installation in a controlled environment per installation instructions CAUTION If flammable substances such as gases or fumes are present or if the room is airtight a hazardous situation may exist in which no electrical equipment should be operated WARNING It is strongly recommende...

Page 5: ...t must be carried out by qualified service personnel The Xtreme Bypass Distribution Module XBDM is intended to allow replacement of the UPS connected without having to shut down the equipment connected to the load circuits on the XBDM Caution should be observed as the XBDM is always supplied with power by either the UPS or UTILITY Environment Ensure that all environmental concerns and requirements...

Page 6: ...es that have a phase shift between input and output like ferro of UPS with an isolation transformer Electrical interference exists in many forms causing problems in AC power from lightning power company accidents and radio transmission motors air conditioners and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions s...

Page 7: ...3 Page 7 Under normal operation the UTILITY INPUT flows through the XBDM to the UPS and then out to the CONNECTED LOADS Figure 1 Block Diagram with UPS As shown in fig 2 block diagram Under maintenance operation the UTILITY INPUT flows through the XBDM to the CONNECTED LOADS the UPS is not in the circuit Figure 2 Block Diagram without UPS ...

Page 8: ...rsion XPC Corporation Rev 2 7 13 Page 8 SYSTEM CONFIGURATION The diagrams shown give front top and rear view of the XBDM Figure 3 XBDM 1015LV Front View Figure 4 XBDM 1015LV Rear View Figure 5 XBDM 1020LV Front View Figure 6 XBDM 1020LV Rear View Figure 7 XBDM 1030LV Front View Figure 8 XBDM 1030LV Rear View ...

Page 9: ...e 9 XBDM 1020HV Front View Figure 10 XBDM 1020HV Rear View Figure 11 XBDM 1015LV Top View LED Description The XBDM has three LED s on the front control panel These LED s allow the user to quickly understand the status of the unit Red LED UPS power is available Orange LED Utility is available for Bypass operation Green LED Surge Protection is available ...

Page 10: ... must be illuminated before transferring to UPS power HARDWARE INSTALLATION GUIDE Inspect the XBDM upon receipt The packaging is recyclable keep it for reuse or dispose of properly Installation The XBDM supports horizontal 1U rack mount and vertical rack mount installation Horizontal Installation 1U 1 Attach the two 2 XBDM horizontal mounting brackets included on each end of the XBDM using four 4 ...

Page 11: ...tallation 0U 1 Attach the two 2 XBDM horizontal mounting brackets included on each end of the XBDM using four 4 retaining screws included see Figure 2 Figure 14 XBDM Vertical Mounting 2 Attach the two vertical mounting brackets included to the horizontal rack mounting brackets on each end of the XBDM using four 4 retaining screws included see Figure 2 3 Install the XBDM in a suitable vertical loca...

Page 12: ...according to UPS manufacturers documentation Do not connect loads to the UPS Proceed to step 5 3 Prepare your equipment for shutdown 4 Turn the UPS OFF in accordance with UPS manufacturers documentation 5 Unplug the UPS Depending on the model of UPS it may take a few seconds for the UPS to completely shut down All indicators on the UPS front panel should shutdown 6 Disconnect the protected equipme...

Page 13: ...ation Rev 2 7 13 Page 13 8 Plug the XBDM into a properly wired utility outlet Figure 16 XBDM to AC Input Receptacle The orange bypass available light should illuminate on the Bypass Distribution Module 9 Plug the UPS OUTPUT cord from the XBDM into an OUTPUT RECEPTACLE on the UPS Figure 17 XBDM Cord to UPS Output Receptacle ...

Page 14: ... 10 Plug the equipment to be protected into the appropriate XBDM output receptacles Note XBDM 1030LV has two LOAD GROUPS If you have a combination of loads greater than 20A split the loads by plugging some cords into LOAD GROUP 1 and the others into LOAD GROUP 2 Figure 18 XBDM 1015 1020LV Output Receptacles Figure 19 XBDM 1030LV Output Receptacles ...

Page 15: ...PUT the UPS may begin its startup procedure Figure 21 XBDM UPS Input Receptacle 12 Press the ON BUTTON on the UPS All indicators on the UPS should operate normally and output power should be provided to LOADs connected to the XBDM OUTPUT The red UPS available light should illuminate on the Bypass Distribution Module USER S OPERATIONS The purpose of this BYPASS DISTRIBUTION MODULE is to allow servi...

Page 16: ...on and remove the UPS 1 Toggle the Bypass Switch on the XBDM to UTILITY position The XBDM is now powering your equipment from Utility power Figure 23 XBDM Bypass Switch UTILITY CAUTION The Orange LED must be illuminated before transferring to BYPASS operation CAUTION When the XBDM is operating in UTILITY MODE the LOAD connected is not protected from power outages 2 Press the OFF BUTTON on the UPS ...

Page 17: ...S output cord from the XBDM to a UPS output receptacle 3 Plug the UPS INPUT POWER CORD into the XBDM UPS INPUT RECEPTACLE 4 Start the UPS per the manufactures instructions The red UPS available light should illuminate on the Bypass Distribution Module 5 Toggle the Bypass Switch on the XBDM to UPS position The XBDM is now powering your equipment from UPS power Note XBDM 1030LV has two BYPASS SWITCH...

Page 18: ...V XBDM 1020LV XBDM 1030LV XBDM 1020HV USER S MANUAL BYPASS DISTRIBUTION MODULE Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 18 Figure 25 XBDM 1030LV Top Unit Label Figure 26 XBDM 1020HV Top Unit Label ...

Page 19: ...T 6 5 15R 6 5 20R 5 5 20R 2 IEC C19 4 IEC C13 REAR OUTPUT 4 5 15R 4 5 20R 5 5 20R 4 IEC C13 REAR UPS INPUT 1 5 15R 1 5 20R 1 L 5 30R 1 IEC C19 UPS OUTPUT 5 15P 3FT 5 20P 3FT L5 30P 3FT IEC C20 TRANSFER SWITCH BREAK BEFORE MAKE TWO POLE MAX 8ms TRANSFER TIME 1 15A 1 20A 2 20A 1 20A AC SURGE MAX SPIKE CURRENT 6500A ENERGY DISSIPATION 114 Joules 220 Joules MAX CLAMPING VOLTAGE 330V 775V INDICATORS UP...

Page 20: ...XPC Corporation Rev 2 7 13 Page 20 SHIPPING LIST 1 1 XBDM 2 Standard 19 rack mounting hardware 3 User s Manual 4 For XBDM 1020HV A FOR USE WITH NXRTi 1000 XBDM1020HV1 I 1 IEC C19 to SCHUKO II 1 IEC C13 to C20 III 1 IEC C14 to C19 B FOR USE WITH NXRTi 2000 3000 XBDM1020HV2 I 2 IEC C19 to C20 II 1 IEC C19 to SCHUKO ...

Page 21: ...cluding model numbers if possible A technician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Material Authorization number RMA If you are returning the XBDM to Xtreme Power for service please follow these procedures 1 Pack the XBDM in its original packaging If ...

Page 22: ...pment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifications or c the equipment has been used or stored in a manner contrary to the equipment s operating manual int...